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某石化公司裂解炉原料预热管线焊接接头因开裂引起了介质泄漏。通过宏观检查、化学成分分析、力学性能分析、金相分析、扫描电镜及能谱分析等手段,分析焊接接头发生开裂的原因。结果表明:原料预热管线焊接接头采用异种钢焊接连接,焊缝背面余高较高,焊缝与基体交界处存在几何结构突变,导致焊根处产生了较大的应力集中,同时两侧母材金属的线膨胀系数存在较大差异,且P11管侧熔合线处材料性能差,导致P11管侧焊根部位成为整个焊接接头的最薄弱部位。设备冷备工况下,管线内壁处于硫化物腐蚀介质环境,焊根处尖角部位在焊接残余应力、热应力和工作应力的共同作用下发生了硫化物应力腐蚀开裂,裂纹不断扩展,最终引起介质泄漏。 相似文献
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由于过程工业装置正向着大型化、高参数方向发展,长期在高温高压下服役的关键设备和管道,法兰连接系统泄漏失效引发事故的潜在危险性日益增大。为了分析高温法兰系统失效原因,将法兰连接系统的泄漏失效作为顶事件,分析引起泄漏的各种可能因素,建立故障树。并由故障树底事件构成的最小割集求出底事件的结构重要度。该方法可对现役法兰连接系统进行失效预测和泄漏预防,为高温法兰连接系统的可靠性分析提供指导。 相似文献
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对某管道在安装监督检验中发现的异种钢焊接焊材选用问题进行了讨论和分析,提出了合理的异种钢焊材选用方法。碳钢与奥氏体不锈钢焊接选用25-13型焊材是比较适宜的。建议作出规定,在氧气管道异种钢焊接时不得选用18-8型焊材;对采用18-8型焊材焊接的在用氧气管道异种钢焊接接头加强在用监检力度,以保证氧气管道的安全运行。 相似文献
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阐述塑料压力管道的技术进展,指出衬套结构的钢塑复合管在工作温度较高或真空度较高的工况下,钢与塑料间会脱开,由于膨胀的差异法兰接口处会开裂,影响使用效果。钢骨架塑料复合管以钢丝网为骨架,塑料覆盖其四周,采用真空挤塑技术消除了复合层中的气泡,从而保证了塑料压力管道的机械强度、热膨胀量及管壁内外一致的抗腐蚀性能,经不同工况使用证实,钢骨架塑料复合管的适用范围广,运行费用低,具有良好的推广前景。 相似文献
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形状记忆合金管道连接技术及应用 总被引:1,自引:0,他引:1
任何生产装置中的管道和阀门等设备的安全性至关重要,据Worcester控制公司统计,美国近15年内工厂因发生火灾而造成的机器设备损失价值达15亿美元,其中30%左右是直接与管道和阀门的失效有关,特别是管道连接处,更是薄弱环节,也是潜在的泄漏源.目前,我国的石油开采、炼油、化工、化肥、电力和、机械等行业管道连接一般采用焊接或法兰连接工艺,管道连接时受焊接高温的影响,焊缝附近内表面防腐层失效或烧坏脱落,导致使用时局部严 相似文献
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ONACCURACYOFANALYSISOFOFHYDROGEN1前言我公司目前应用的氢气纯度分析方法有两种,一种是爆炸反应法,另一种是焦性没食子酸吸收法。几年来,人们对两种分析方法的准确性曾有过褒贬不一的评论。这里我们也谈谈自己粗浅的观点。2爆炸法测定氢气纯度一定量的氢气样品与适量的空气之均匀混合物因反应后生成液体水而引起气体体积减少,减少的体积等于参加反应气体体积之和。其中l/3为氧气,2/3为氢气。根据氢气取样量和反应前后混气体体积之差,以及氢气在反应中的体积比例关系,可计算出样品的氢气纯度。计算公式式中:A一混… 相似文献
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P. P. Budnikoff 《Journal of the American Ceramic Society》1924,7(11):817-820
The different analytical methods proposed for the evaluation of gypsum have been subjected to an experimental test. A combination method, consisting of a fusion with KHCO3 and determination of CaO by KMnO4 titration, the SO3 by Andrews method of titration of BaCrO4 has been found to give very reliable results with the least consumption of time. 相似文献
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A model is developed for the sedimentation from a suspension of two particle species of unequal densities and of different sizes. The composition and the thickness of various layers in the sediments are predicted using graphical and analytical methods. The model predictions were in excellent agreement with experimental results, when the particle size ratio was ≥ 108. When size ratio of the particles was 2.60 and 4.31 the agreement occurred in about 50 percent of the cases. 相似文献
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A novel technique serves to monitor instantaneous rates of loss of a volatile solute from a suspended drop during drying. A highly sensitive electron capture detector is used to monitor concentrations of SF6 released into a flowing gas stream from a suspended, drying drop. Simultaneously, the appearance and morphological development of the drop are monitored with a video camera. This provides the wherewithal of relating instantaneous rates of loss of the volatile solute to particular events during the development of particle morphology.
Initial experiments have been carried out with drops of aqueous solutions of glucose, sucrose, maltodextrin and coffee extract. The results clearly display the onset of the volatiles-retentive selective diffusion phenomenon. There is also substantial loss of the volatile component later in the drying process, when the drops undergo repeated ex ansion, bursting and cratering due to the formation of internaf bubbles. These experiments appear to be the first quantitative demonstration of major losses accompanying changes in drop morphology. 相似文献
Initial experiments have been carried out with drops of aqueous solutions of glucose, sucrose, maltodextrin and coffee extract. The results clearly display the onset of the volatiles-retentive selective diffusion phenomenon. There is also substantial loss of the volatile component later in the drying process, when the drops undergo repeated ex ansion, bursting and cratering due to the formation of internaf bubbles. These experiments appear to be the first quantitative demonstration of major losses accompanying changes in drop morphology. 相似文献
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ANALYSIS OF RECENT MEASUREMENTS OF THE VISCOSITY OF GLASSES 总被引:5,自引:0,他引:5
Viscosity of Simple Soda-Silicate 500° to 1400°C Comparison of the results given by English with those of Washburn, Shelton and Libman, indicates a discrepancy in the absolute values of log10 viscosity amounting to 0.6, those of Washburn et al., being relatively too high. If correction for this is made, the isothermal curves of log10 viscosity as a function of soda content are smooth up to 50% Na2O, showing no inflection. The observations as a function of temperature T are all represented within accidental error by an equation of the type where all three constants vary regularly with the composition. Change of Viscosity of Glass (6SiO2, 2Na2O) due to Molecular Substitution of CaO, MgO and Al2O3 for Na2O The effect is clearly brought out by plotting (from the results of English) the change of log10η due to the substitution as a function of temperature. The curves each show a sharp bend at a temperature between 840° and 1050°C, which is designated the aggregation temperature Ta. If we divide these curves by the corresponding percentage substituted, we get curves for each oxide which are straight and parallel below the aggregation temperatures, the slopes (increase of change of log10η per 100°C) being −0.056 (CaO), −0.055 (MgO), −0.018 (A12O3) per per cent oxide substituted. For substitution of 1/2 molecule the slopes are −0.325 (CaO), −0.23 (MgO) and −0.18 (Al2O3) per 100°. At the aggregation temperature the change of log10η per per cent is a minimum, 0.03 to 0.06 for CaO, 0.12 for MgO, 0.07 for Al2O3. Evidence of Aggregation in Glasses, from viscosity Measurements The sharp bends in the plots of change of log10η due to substitution of an oxide for Na2O, suggest the beginning of molecular aggregation at these temperatures. These aggregation temperatures are close to the devitrification temperatures, but the effect on the viscosity curves cannot be due to actual devitrification since it does not change with time. Taking the aggregation temperatures as equal to devitrification temperatures, additional isotherms are roughly sketched into the equilibrium triangle of the system Na2O-CaO-SiO2. Change of Viscosity of Glass (4SiO2, 2Na2O) due to of Substitution of B2O3 for SiO2 The change of log10η (from the results of English) is plotted as a function of temperature, and also the change of log10η per per cent B2O3. The curves are more complex than for the substitution for Na2O. 相似文献
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面对日益激烈的市场竞争,摩托车油箱外观质量越来越成为影响销售的因素之一。文章介绍了改进工艺后的油箱涂装,该涂装体系提高了油箱外观的丰满度,降低了油箱涂装的生产成本。 相似文献