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1.
    
A coupled gas‐dynamical and thermo‐mechanical model for simulation of the gas flow, gas and specimen temperature, phase, stress, strain, and displacement transient‐fields during quenching of cutting discs and shafts of steel is introduced. The material properties (e. g. density, conductivity, heat capacity, hardness) are obtained by homogenization procedures. The material behaviour is described as an extension of the classical J2‐plasticity theory with the extension of temperature and phase fraction dependent yield criteria. The coupling effects such as dissipation, phase transformation enthalpy, and transformation induced plasticity (TRIP) are considered. Simulations were carried out for cutting discs of knives, and for shafts made of steel SAE 52100 with varying diameter. For the validation of the simulations, these work pieces were heated in a roller hearth kiln up to 850 °C, and than quenched in a field of nozzles in which the heat transfer coefficient was known and could be locally adjusted by the volume flow of each nozzle. The phase fractions, surface hardness, distortion, and residual stresses were measured. The simulated and measured results fit quite well. According to optimization‐simulations the shafts were quenched with a certain heat transfer coefficient distribution. The bigger diameter parts of the shaft were more intensively quenched by an increased gas flow so that the hardness profiles were equalized and the residual stresses at the edges were significantly reduced.  相似文献   

2.
    
Austenitic high nitrogen (AHNS) and austenitic high interstitial steels (AHIS) are of interest for mechanical engineering applications because of their unique combination of mechanical (strength, ductility), chemical (corrosion resistance) and physical (non‐ferromagnetic) properties. But despite their high strength values e. g. after cold deformation up to 2 GPa in combination with an elongation to fracture of 30 %, which is based on twinning‐induced plasticity (TWIP) mechanisms and transformation‐induced plasticity (TRIP) mechanisms, the fatigue limit remains relatively small. While for chromium‐nickel steels the fatigue limit rises with about 0.5‐times the elastic limit it does not at all for austenitic high‐nitrogen steels or only to a much smaller extent for nickel‐free austenitic high‐interstitial steels. The reasons are still not fully understood but this behavior can roughly be related to the tendency for planar or wavy slip. Now the latter is hindered by nitrogen and promoted by nickel. This contribution shows the fatigue behavior of chromium‐manganese‐carbon‐nitrogen (CrMnCn) steels with carbon+nitrogen‐contents up to 1.07 wt.%. Beside the governing influence of these interstitials on fatigue this study displays, how the nitrogen/nickel‐ratio might be another important parameter for the fatigue behavior of such steels.  相似文献   

3.
    
Simulation of damage and creep processes in asphalt There is an increasing need for the use of numerical methods in road design. Here, the main difficulty lies in modeling the highly complex, nonlinear material behaviour of asphalt. The present paper deals with this problem and proposes a continuum mechanics model serving to simulate the main nonlinear mechanical processes taking place in asphalt. Plastic deformation, damage and crack development as well as viscous processes are treated. The model is implemented into the finite element program Abaqus and is used to simulate tests on asphalt specimens.  相似文献   

4.
    
The investigation of complex material behaviour of steel like transformation‐induced plasticity (TRIP) and stress‐dependent phase transformation (SDPT) is a large field of current research. The simulation of the material behaviour of work‐pieces in complex situations requires a knowledge as deep as possible about such phenomena. In addition, there are effects in the case of non‐constant stress which cannot be explained by the widely used Leblond model for TRIP. Therefore, we consider a TRIP model taking into account back stress due to TRIP itself. Based on experimental data for the isothermal pearlitic transformation of the steel 100Cr6 (SAE52100) under step‐wise loads we calculate material parameters for the extended TRIP model. Regardless of the preliminary character of the performed tests, all experiments show a back‐stress effect with a decrease of the TRIP strain after unloading.  相似文献   

5.
Experimental and numerical investigation of the mechanical behaviour of perforated aluminium alloys under cyclic loading The stiffness behaviour of perforated aluminium alloys under cyclic loading is examined in relation to the relative density. Different relative densities between 0.93 and 0.62 could be realized by modification of the hole spacing of the regular square penetration pattern. Unloading experiments were carried out for the determination of the stiffness change. The decrease of the gradient of the un‐ and reloading curves with increasing plastic deformation could be measured. The pore formation was verified exemplarily by using Scanning Electron Microscopy. The quantitative influence of a changing cell structure (size and shape) on the measured stiffness reduction was estimated by means of the Finite Element Method.  相似文献   

6.
    
During heat treatment and other production processes, gradients of temperature and other observables may vary rapidly in narrow regions, while in other parts of the workpiece the behaviour of these quantities is quite smooth. Nevertheless, it is important to capture these fine structures during numerical simulations. Local mesh refinement in these regions is needed in order to resolve the behaviour in a sufficient way. On the other hand, these regions of special interest are changing during the process, making it necessary to move also the regions of refined meshes. Adaptive finite element methods present a tool to automatically give criteria for a local mesh refinement, based on the computed solution (and not only on a priori knowledge of an expected behaviour). We present examples from heat treatment of steel, including phase transitions with transformation induced plasticity and stress dependent phase transformations. On a mesoscopic scale of grains, similar methods can be used to efficiently and accurately compute phase field models for phase transformations.  相似文献   

7.
8.
In this paper, we report predicted results for texture evolution in FCC metals under uniaxial compression test. These results are computed using a newly developed nonlinear rigid viscoplastic crystal plasticity model based on an intermediate interaction law. This interaction law is formulated by the minimization of a normalized error function which combines the local fields’ deviations, from the macroscopic ones, obtained by the classical upper bound (Taylor) and lower bound (Sachs) models. This interaction law leads to results lying between the upper and lower bound approaches by simply varying a scalar weight function ϕ (0 < ϕ < 1). A simple interaction law based on the linear mixture of the fields from the Taylor and Sachs models is also used. The results from these both the linear and nonlinear intermediate approaches are shown in terms of texture evolution under uniaxial compression. These results are discussed in comparison with the well known experimental textures in compressed FCC metals. Finally, we show that the linear intermediate approach yields fairly acceptable texture predictions under compression and that the fully non‐linear approach predicts much better results.  相似文献   

9.
    
Fatigue‐crack‐growth tests were conducted on compact, C(T), specimens made of D16Cz aluminum alloy. Constant‐amplitude tests were conducted over a range of stress ratios (R = Pmin/Pmax = 0.1 to 0.75). Comparisons were made between test data from middle‐crack tension, M(T), specimens from the literature and C(T) specimens. A crack‐closure analysis was used to collapse the rate data from both specimen types into a fairly narrow band over many orders of magnitude in rates using proper constraint factors. Constraint factors were established from single‐spike overload and constant‐amplitude tests. The life‐prediction code, FASTRAN, which is based on the strip‐yield‐model concept, was used to calculate the crack‐length‐against‐cycles under constant‐amplitude (CA) loading and the single‐spike overload (OL) tests; and to predict crack growth under variable‐amplitude (VA) loading on M(T) specimens and simulated aircraft loading spectrum tests on both specimen types. The calculated crack‐growth lives under CA and the OL tests were generally within ±20 % of the test results, the predicted crack‐growth lives for the VA and Mini‐Falstaff tests on the M(T) specimens were short by 30 to 45 %, while the Mini‐Falstaff+ results on the C(T) specimens were within 10 %. Issues on the crack‐starter notch effects under spectrum loading are discussed, and recommendations are suggested on avoiding these notch effects.  相似文献   

10.
    
This paper presents the latest research results of ratcheting behavior of aluminum alloy 2124‐T851 under uniaxial loading. All fatigue tests were carried out at the Technical University of Ostrava mainly under block loading in order to determine the effect of stress amplitude and mean stress on the strain response of the material. Experimental results show that the critical value of the axial deformation is close to the ductility of the material investigated. The aim of this paper also is to draw important conclusions in terms of ratcheting modelling for the material investigated.  相似文献   

11.
    
In this paper, we present a computationally efficient implementation of a continuum mechanical model for shape memory alloys into a finite element code. The model covers several thermomechanically coupled effects typical for the material behaviour of shape memory alloys, e.g. pseudo‐elasticity, the one‐way shape memory effect and the two‐way shape memory effect due to external loads. Via the use of a finite element formulation based on only one Gauss point, the computational effort is reduced enormously.  相似文献   

12.
    
The effect of prior austenite on reversed austenite stability and mechanical properties of Fe‐0.06C‐0.2Si‐5.5Mn‐0.4Cr (wt.%) annealed steels was elucidated. With the decrease of austenitizing temperature from 1250 °C to 980 °C, the prior austenite changed from complete recrystallization to partial recrystallization, and the average austenite size was reduced. The volume fraction of reversed austenite was increased from 26.32 % to 30.25 % because of high density of grain boundaries and dislocations. The martensite transformation temperature of annealed steels was increased from ~115 °C to ~150 °C, and both of thermal and mechanical stability of reversed were reduced. There was no significant different in tensile properties, however, the impact toughness was enhanced from 100 J to 180 J at ?60 °C. The excellent impact toughness in annealed steel (austenitized at 980 °C) was obtained because of higher density of high misorientation grain boundaries, more volume fraction of reversed austenite and reduced segregation at grain boundaries.  相似文献   

13.
14.
Limiting surface pressure under continued pressure of ferrous and lightweight metals In this article the results of tests examining the limiting surface pressure of ferrous and light weight metals are presented. The tests were carried out under consistent conditions using a standardised test procedure.  相似文献   

15.
    
Pseudoelastic NiTi‐ shape memory alloys (SMAs) provide a high damping capacity and can be used in order to achieve a reduction of peak loads being caused by unexpected shock loading. These “pseudoelastic” properties are related to the formation of martensite M from austenite A, which has been induced by stress; they allow to refer to SMAs as functional materials. Furthermore, these functional materials can operate at high stresses and thus, have to withstand severe mechanical loadings like classical structural materials. In combination, these characteristics provide opportunities for technical applications, e.g., to reduce vibrations or to reduce peak loads caused by shock loading. An extensive knowledge of the functional and structural fatigue behaviour of the material is required to design SMA components. NiTi hollow shaft samples and solid shaft samples have been tested under cyclic torsional loading conditions in a load‐controlled mode. By using these two geometries the influence of the sample geometry on the fatigue behaviour can be investigated. In addition, a test programme has been elaborated in order to investigate the behaviour of the material when subjected to bending. The experimental data have been evaluated describing the transformation behaviour induced by stress concerning transformation stress, apparent shear modulus of the austenite GA and apparent stiffness τMs (describing the slope of the shear stress‐strain‐curve in the transformation range GA‐M). These parameters naturally depend on the cycle number, the load amplitude as well as the temperature. Engineering failures are often associated with the presence of notches. In this context, torsion tests on notched samples are planned to be carried out in order to assess the resulting data based on the results obtained from the notch free samples. This will allow to derive simple design rules based on fatigue notch factors, which are needed for engineering design.  相似文献   

16.
    
Selective laser melting is a laser‐based additive manufacturing process applying layer manufacturing technology and is used to produce dense parts from metallic powders. The application of selective laser melting on carbon steels is still limited due to difficulties arising from carbon content. This experimental investigation aims at gaining an understanding of the application of the process on ultra high carbon steel, which is a special alloy with remarkable structural properties suitable for different industrial applications. The feedstock ultra high carbon steel (2.1% C) powder, 20 μm to 106 μm was prepared by water atomizing technique. This powder was used for the selective laser melting to build specimens 10×10×40 mm in dimensions. To decrease the thermal stresses during layer by layer building, laser scanning was done through 5×5 mm random island patterns while layer thickness was 30 μm. Laser beam diameter, maximum power output, layer thickness and scan speed range were 0.2 mm, 100 W, 30 μm and 50–200 mm/s respectively. The process was done inside high purity nitrogen environment, with less than 0.5% oxygen content. The results illustrate the influence of scan speed from 50 to 200 mm/s on product geometry and dimensions, surface roughness, internal porosity and cracks, microstructure and surface hardness. The effect of post heat treatment by heating and holding for one hour (annealing) at different temperatures of 700°C, 750°C, 950°C is studied. The results indicate that selective laser melting is able to produce near to 95% density of ultra high carbon steel parts with acceptable geometry and surface quality. Porosity cracks, and microstructure formed during the process could be controlled through proper selection of process parameters and post heat treatment. Industrial ultra high carbon steel products can be rapidly fabricated by selective laser melting.  相似文献   

17.
    
This paper is on the investigation of the orthotropic heat transfer properties of unidirectional fibre reinforced materials. The orthotropic effective thermal conductivity of such composite materials is investigated based on two different approaches: the finite element method as a representative for numerical approximation methods and an analytical method for homogenised models based on the solution of the respective boundary value problem. It is found that fibre reinforced composites possess strong orthotropic heat transfer properties, which are getting more distinctive with increasing deviation of the thermal conductivities of matrix and reinforcements. Furthermore, the effect of small perturbations of the periodic configuration of fibres in the matrix on the thermal conductivity is investigated.  相似文献   

18.
This study addresses the aspect of submicron‐sized / nanocolloidal wear comparing stainless steel (316L) and titanium alloy (TiAl6V4) for their toxic and inflammatory potentials. Wear was generated in a tribometer using the disc‐on‐pin‐method with pin and disc submerged in a sterile cell culture medium setting. The wear medium was separated according to Stokes' law into a fraction smaller 200 nm (nanocolloids) and a fraction greater 200 nm (particles). Vitality and inflammatory potential was measured in a cell culture model employing murine macrophages (J774). Cells were incubated with increasing concentrations (12.5, 25 and 50vol%) of either wear medium (particles and nanocolloids) from 316L and TiAl6V4. Vitality was measured by MTT assay and inflammatory reactions were quantified by TNF‐α ELISA. Nanocolloids from stainless steel and titanium induced strong, dose dependant toxic effects in the MTT assay while particles did not affect vitality in a dose dependant manner. The inflammatory response remained unaltered in all four groups. We conclude that interactions between soluble metallic wear and proteins forming nanocolloidal wear should be considered when conduction experiments addressing the aspect of biocompatibility in metallic implant materials.  相似文献   

19.
    
Hot work tools are subjected to complex thermal and mechanical loads during hot forming processes. Locally, the stresses can exceed the material's yield strength in highly loaded areas. During mass production, this leads to cyclic plastic deformations and thermomechanical fatigue of the tools, which can be a major lifetime limiting factor. However, established concepts for thermomechanical fatigue life assessment of hot work tools do not exist, since this aspect first reached attention in the last years with the needs for higher resource and energy efficiency as well as optimized manufacturing processes (e. g. in the frame of Industrie 4.0). Hence, in this paper, the contemporary industrially used concepts for dimensioning hot forming tools regarding the tooling fatigue life are presented. Furthermore an overview of existing plasticity and lifetime models is given. The models are divided in phenomenological and mechanism based models. The review shows that further research is essential in this field.  相似文献   

20.
    
Bandsawing machines for stone cutting – state of the art Due to an EU‐research‐project BaSST a new process was developed to cut slabs and tiles in granite, marble and sandstone out of a huge stoneblock by means of a bandsaw. Such natural stones are very hard, the cutting forces generated to the sawband have to be limited. This was realized with a pivoting sawband, which allows to vary the effective length of engagement depending of the dimension of the material. Simoultaneausly a sawband with diamond cutting segments was developed and tested. Over a long period of optimization a long lifetime of the sawband was reached. The end of the service life was determined by normal wear of the cutting segments and not by breakage of the sawband together with very high cutting rates and excellent cutting surfaces. The outstanding advantage of this new cutting process is a high flexibility for the production, so far unknown till now, a very good cut quality and a remarkable reduced waste of material due to the thin sawband. The number of slabs cut from a block can be doupled due to the thin kerf of the sawband. The new cutting process allows to cut slabs and tiles from a block in a very economic way and under best environmental conditions.  相似文献   

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