Reactivation of sulphated Pt/Al2O3 catalysts by reductive treatment in the simultaneous oxidation of CO and C3H6

A Pt/Al₂O₃ catalyst prepared by incipient wetness impregnation was used as a diesel oxidation model catalyst and tested in the simultaneous total oxidation of CO and C₃H₆. Sulphur incorporation by wet impregnation results in deactivation of the Pt/Al₂O₃ catalyst in both oxidation reactions. Characterization of the catalysts by evolved gas analysis by mass spectrometry (EGA-MS), X-ray diffraction (XRD), isotherm of adsorbed nitrogen, X-ray photoelectron spectroscopy (XPS), infrared spectroscopy of probe molecules (pyridine and carbon monoxide) and finally temperature-programmed surface reaction (O₂-TPSR of chemisorbed CO) demonstrated that the formation of aluminium sulphate modifies the acidic properties of the support and the electronic properties of the platinum particles. Thus, new Brønsted acid sites are formed and, moreover, the capacity of the Pt particles to chemisorb CO and O₂, the latter as strongly chemisorbed O species, is seriously deteriorated. The alteration of the electronic properties of the particles (they become electronically deficient) is related to the modification of the acidic properties of the support. Treatment of the deactivated catalysts by a reductive treatment at 873 K resulted in the removal of the sulphur due to decomposition of the aluminium sulphate. Thus, the original acidic properties of the support and the electronic properties of the Pt particles were largely recovered and a high degree of catalytic reactivation was achieved.     

Catalytic wet oxidation of phenol over PtxAg1−xMnO2/CeO2 catalysts

Catalytic wet oxidation reactions of aqueous phenol over unpromoted, base- and noble-metal promoted MnO₂/CeO₂ catalysts were carried out under mild conditions (80–130°C, 0.5 MPa O₂) in a batch slurry reactor. Even though the catalyst-mediated oxidation was very effective in destroying phenol, only a moderate selectivity toward complete mineralization into CO₂ and H₂O was attained due to parallel formation of deactivating carbonaceous deposits. Promotion of the mixed-oxide catalysts with platinum and/or silver enhanced the mineralization selectivity and reduced appreciably the amount of deposits.     

Reactivation of sintered Pt/Al2O3 oxidation catalysts

The reactivation of thermally sintered Pt/Al₂O₃ catalysts used in the simultaneous oxidation of CO and propene has been achieved by an oxychlorination treatment. The catalyst can be considered to model the active component of the catalytic converter fitted to diesel driven cars. Platinum crystallites redispersion was verified by XRD, H₂ chemisorption, TEM and FTIR. The extent of regeneration reflects the platinum particle redispersion achieved by such a treatment. Oxychlorination also introduced electronic effects in the Pt particle caused by the presence of chlorine at the Pt-Al₂O₃ interface but no detrimental result of this was observed in the oxidation reactions. The results indicate that the deactivation of the diesel oxidation catalysts (DOCs) can be reverted by this simple treatment resulting in a remarkable recovery of the catalytic activity.     

Comparison of the activity of Ru and Pt catalysts for the oxidation of carbon by NO2

The role of two catalysts Pt/Al₂O₃ and Ru/NaY on the oxidation of carbon by NO₂ was investigated in the temperature range 300–400 °C. In the case of Pt/Al₂O₃ no significant catalytic effect on the carbon oxidation rate is observed although decomposition of NO₂ takes place on the noble metal and leads to the formation of NO. This result suggests that the amount of the oxygen atoms transferred from the metallic surface sites to the carbon surface to form C(O) complex is negligible. In contrast, in presence of Ru/NaY the oxidation rate of carbon by NO₂ is markedly increased. Hence, a significant part of the formed O through catalytic decomposition of NO₂ on Ru surface sites is transferred to the carbon surface leading to a larger amount of C(O) complexes on the carbon surface. Thus, the ruthenium surface is a generator of active oxygen species that are spilled over on the carbon surface at 350 °C.     

Morphology effects of Co3O4 on the catalytic activity of Au/Co3O4 catalysts for complete oxidation of trace ethylene

Au/Co₃O₄ catalysts with different morphologies (nanorods, nanopolyhedra and nanocubes) were successfully synthesized and evaluated for ethylene complete oxidation. We found that support morphology has a significant effect on catalytic activity, which is related to the exposed planes of different morphological Co₃O₄. HRTEM revealed the Co₃O₄-nanorods predominantly exposes {110} planes, while the dominant exposed planes of Co₃O₄-nanopolyhedra and -nanocubes are {011} and {001} planes, respectively. Compared with {011} and {001} planes, {110} planes exhibit the maximum amount of oxygen vacancies, which play a major role in ethylene oxidation. Therefore, Au/Co₃O₄-nanorods exhibits extraordinary catalytic activity, yielding 93.7% ethylene conversion at 0 °C.     

SO2 promoted oxidation of ethyl acetate, ethanol and propane

The effect of SO₂ addition on the oxidation of ethyl acetate, ethanol, propane and propene, over Pt/γ-Al₂O₃ and Pt/SiO₂ has been investigated. The reactants (300–800 vol. ppm) were mixed with air and led through the catalyst bed. The conversions below and above light-off were recorded both in the absence and in the presence of 1–100 vol. ppm SO₂. For the alumina-supported catalyst, the conversion of ethyl acetate, ethanol and propane was promoted by the addition of SO₂, while the conversion of propene was inhibited. The effect of SO₂ was reversible, i.e. the conversion of the reactants returned towards the initial values when SO₂ was turned off. However, this recovery was quite slow. The oxidation of propane was inhibited by water, both in absence and presence of SO₂. For the silica-supported catalyst no significant effect of SO₂ could be observed on the conversion of ethyl acetate, ethanol or propane, whereas the conversion of propene was inhibited by the presence of SO₂. In situ FTIR measurements revealed the presence of surface sulphates on the Pt/γ-Al₂O₃ catalyst with and after SO₂ addition. It is proposed that these sulphate groups enhance the oxidation of propane, ethyl acetate and ethanol by creating additional reaction pathways to Pt on the surface of the Pt/γ-Al₂O₃ catalyst.     

The effects of residual chlorine on the behaviour of platinum group metals for oxidation of different hydrocarbons

The oxidation of a mixture of four hydrocarbons and carbon monoxide has been studied over alumina-supported palladium, platinum and rhodium catalysts made using chloride precursor salts. The order of the light-off temperatures for the hydrocarbons is the same for each metal (1-hexene, toluene, benzene and finally iso-octane) but the separation between each and their occurrence relative to carbon monoxide varies. The absolute values, especially for iso-octane, are strongly dependent on the pretreatment procedure. Exposure to H₂/H₂O in the place of O₂ gives much higher activity. Activation can also be achieved by repeated runs with the reactant mixture. Chlorobenzene is produced in small amounts during experiments using partially activated catalysts especially with rhodium. Other reasons for believing that the development of activity is at least partly associated with the removal of chlorine are discussed.     

Platinum catalysts supported on hydrothermally stable mesoporous aluminosilicate for the catalytic oxidation of polycyclic aromatic hydrocarbons (PAHs)

Catalytic oxidation of polycyclic aromatic hydrocarbons (PAHs) was studied over platinum catalysts supported on the hydrothermally stable mesoporous aluminosilicate (SM-41). Naphthalene was chosen as a model reactant of PAHs, due to the simplest and the least toxic PAHs. Zeolite seeds crystallization method was used for synthesis of SM-41. Pt/SM-41 catalyst showed higher activity than Pt/MCM-41 for catalytic oxidation of naphthalene in the presence of 10 vol.% water vapor. Hydrothermal stability and hydrophobicity of Pt/SM-41 must be beneficial for the catalytic oxidation of naphthalene in the presence of water vapor.     

Organometallics in ethylene polymerization with a catalyst system TiCl4/Al(C2H5)2Cl/Mg(C6H5)2: 1. Suspension polymerization process

Suspension polymerization of ethylene with the catalyst system TiCl₄/Al(C₂H₅)₂Cl/Mg(C₆H₅)₂, at different molar ratios Mg/Ti and Al/Ti, was studied. The transition metal compounds in the catalyst complex formed in this system were found to consist only of Ti(II) and Ti(III), without free Ti(IV); but even with a Ti(II) content of 30% the catalyst was highly active. The influence of the molar ratio cocatalyst/catalyst (Al/Ti and Mg/Ti) on the catalyst activity and on the polyethylene molecular weight was studied, together with the reduction of TiCl₄ by Al(C₂H₅)₂Cl and Mg(C₆H₅)₂ in the reduction step. The polymer yield increased to some limiting molar ratio Mg/Ti and to some limit ratio Al/Ti and further increase of organometal concentration in the system has practically no influence on the catalyst productivity. Dependence of the polyethylene molecular weight on the molar ratios Mg/Ti and Al/Ti was observed, proving the presence of chain transfer reactions with organometallics.     

Steady-state multiplicity phenomena during the electrochemical promotion of NO reduction by C2H4 in presence of O2 on thin Rh and Pt catalyst-electrodes in a monolithic electropromoted reactor

The electrochemical promotion of catalysis (EPOC) was used to promote the selective reduction of NO by hydrocarbons in presence of oxygen using thin (40 nm) porous Rh and Pt catalyst layers sputtered on the opposite surfaces of thin (0.25 mm) solid electrolyte (YSZ) plates serving as electrocatalytic elements of a monolithic electrochemically promoted reactor (MEPR). Using 22 Rh/YSZ/Pt type cells it was found that the reduction of NO in presence of 1.1 kPa O₂ and 0.36 kPa C₂H₄ can be efficiently electropromoted with 340% rate enhancement, reaching 95% NO conversion with 100% selectivity to N₂ in the temperature range from 280 to 340 °C. The apparent Faradaic efficiency is larger than unity for both the NO reduction and the C₂H₄ oxidation reaction.At elevated temperatures (≥300 °C) and high reactant conversions it was found that after current interruption, the catalytic rates do not return to their initial values but remain in a new highly active steady state. It appears that this highly active state is not a genuine intrinsic permanent NEMCA state but is manifestation of steady-state multiplicity in the monolithic reactor resulting from near complete gaseous O₂ consumption. Thus the low and high activity steady states corresponding to zero applied potential appear to correspond to high and low average P_O2 in the reactor. The latter is the result of the near complete reactant conversion under the preceding electropromoted operation. These highly active permanent NEMCA states may be quite useful for practical applications.     

Influence of the reaction conditions on the electrochemical promotion by potassium for the selective catalytic reduction of N2O by C3H6 on platinum

In this work, we have investigated for the first time the selective catalytic reduction of N₂O by C₃H₆ over an electrochemical catalyst (Pt/K-βAl₂O₃). It was evaluated the influence of the reaction conditions (temperature, oxygen concentration, water vapour presence and time on stream treatment under reaction conditions) on the catalytic performance of the electrochemical catalyst. Electrochemical pumping of potassium ions to the Pt catalyst working electrode strongly increased the N₂O reduction rate, activating the catalyst at lower temperatures. However, it was found that the efficiency of the electrochemical promotion decreased as the oxygen concentration increased because of a strong inhibition of propene adsorption and a relative increase of the oxygen coverage. On the contrary, the presence of potassium ions on the Pt catalyst strongly decreased the inhibiting effect of water vapour, increasing the catalytic activity of the catalyst. In addition, the catalyst stability was confirmed by a deactivation study. It was found that a long term treatment at high temperature under operating conditions had a positive effect on the efficiency of the Pt/K-βAl₂O₃ electrochemical catalyst.     

Catalytic reduction of NO by C3H6 over Rh/TiO2 catalysts: Effect of W-cation doping of TiO2 on morphological characteristics and catalytic performance

The effect of W⁶⁺-cation doping of TiO₂ on its physicochemical characteristics has been examined and related to the catalytic performance of dispersed rhodium crystallites for the selective catalytic reduction (SCR) of NO by propylene in the presence of excess oxygen. It was found that doping of TiO₂ with small amounts of W⁶⁺ cations results in materials with increased surface areas and anatase-to-rutile contents, in a manner which depends on dopant concentration and calcination temperature. The acidity of the doped supports, measured by adsorption of ammonia, increases with increasing W⁶⁺-cation concentration and goes through a maximum for dopant contents of ca. 0.45 at.% W⁶⁺. The catalytic performance of supported rhodium for the SCR of NO by propylene is significantly improved over the doped carriers and varies with W⁶⁺-content in a way which is qualitatively similar to that of acidity. Results are explained evoking the beneficial effect of acidity on adsorption and partial oxidation of propylene, which results in faster regeneration of the catalytically active Rh⁰ sites, and the dopant-induced modifications of the electronic structure of rhodium crystallites which result in higher dissociation rates of adsorbed NO. Under the experimental conditions employed, the conversion of NO over the 0.5%Rh/TiO₂(0.45% W⁶⁺) catalyst is significantly improved and reaches 52%, compared to 38% over the undoped one. A further increase of conversion to 65% is achieved with increasing Rh loading to 1.5 wt.%. Measurements of the specific reaction rates show that the turnover frequency (TOF) of the reaction is only affected by electronic-type modifications and not by the geometric properties of the active sites.     

Selective oxidation of CO in the presence of H2, CO2 and H2O, on different zeolite-supported Pt catalysts

The selective oxidation of CO in the presence of H₂O and CO₂ has been studied on Pt supported on different zeolitic materials (MOR, ZSM-5, FAU and ETS-10) using a range of operating conditions and a variety of characterization techniques. The behavior of the Pt–ETS-10 and Pt–FAU catalysts has been investigated in more depth and the results obtained have been compared and related to the different characteristics of the supports. The best results in the presence of H₂O and CO₂ were obtained with Pt–FAU catalysts, showing stable catalytic activity and complete conversion of CO (λ = 2) at 439 K.     

Temperature dependence of electrochemically promoted NO reduction by C3H6 under stoichiometric conditions using Me/YSZ/Au (Me = Rh, RhPt, Pt) electrochemical catalysts

Temperature dependence of electrochemical promotion in C₃H₆–NO–O₂ reaction under stoichiometric conditions was investigated using Me/yttria-stabilized zirconia (YSZ)/Au (Me = Rh, RhPt, Pt) electrochemical catalysts, wherein electrodes were deposited by a sputtering method. Influences of the applied potential, the sintering extent of YSZ substrate, and the precious metal used for the electrode were investigated.Based on the analysis of catalytic reaction and electrode surface state, the longer sintering of YSZ substrate induced a positive effect for non-Faradaic electrochemical promotion of C₃H₆ oxidation by favoring oxygen spillover, and a negative effect for Faradaic electro-reduction of NO due to decrease in electrical conductivity. We postulated that RhPt electrode showed catalytic activity using the synergistic effect of Pt and Rh; however, higher activity than pure Rh electrode was not observed.     

Potential rare-earth modified CeO2 catalysts for soot oxidation: Part III. Effect of dopant loading and calcination temperature on catalytic activity with O2 and NO + O2

CeO₂ and CeReO_x_y catalysts are prepared by the calcination at different temperatures (y = 500–1000 °C) and having a different composition (Re = La³⁺ or Pr^3+/4+_, 0–90 wt.%). The catalysts are characterised by XRD, H₂-TPR, Raman, and BET surface area. The soot oxidation is studied with O₂ and NO + O₂ in the tight and loose contact conditions, respectively. CeO₂ sinters between 800–900 °C due to a grain growth, leading to an increased crystallite size and a decreased BET surface area. La³⁺ or Pr^3+/4+ hinders the grain growth of CeO₂ and, thereby, improving the surface catalytic properties. Using O₂ as an oxidant, an improved soot oxidation is observed over CeLaO_x_y and CePrO_x_y in the whole dopant weight loading and calcination temperature range studied, compared with CeO₂. Using NO + O₂, the soot conversion decreased over CeLaO_x_y catalysts calcined below 800 °C compared with the soot oxidation over CeO₂_y. CePrO_x_y, on the other hand, showed a superior soot oxidation activity in the whole composition and calcination temperature range using NO + O₂. The improvement in the soot oxidation activity over the various catalysts with O₂ can be explained based on an improvement in the external surface area. The superior soot oxidation activity of CePrO_x_y with NO + O₂ is explained by the changes in the redox properties of the catalyst as well as surface area. CePrO_x_y, having 50 wt.% of dopant, is found to be the best catalyst due to synergism between cerium and praseodymium compared to pure components. NO into NO₂ oxidation activity, that determines soot oxidation activity, is improved over all CePrO_x catalysts.     

CO, H2 or C3H8 assisted catalytic combustion of methane over supported LaMnO3 monoliths

The effect of the addition of a second fuel such as CO, C₃H₈ or H₂ on the catalytic combustion of methane was investigated over ceramic monoliths coated with LaMnO₃/La-γAl₂O₃ catalyst. Results of autothermal ignition of different binary fuel mixtures characterised by the same overall heating value show that the presence of a more reactive compound reduces the minimum pre-heating temperature necessary to burn methane. The effect is more pronounced for the addition of CO and very similar for C₃H₈ and H₂. Order of reactivity of the different fuels established in isothermal activity measurements was: CO>H₂≥C₃H₈>CH₄. Under autothermal conditions, nearly complete methane conversion is obtained with catalyst temperatures around 800 °C mainly through heterogeneous reactions, with about 60–70 ppm of unburned CH₄ when pure methane or CO/CH₄ mixtures are used. For H₂/CH₄ and C₃H₈/CH₄ mixtures, emissions of unburned methane are lower, probably due to the proceeding of CH₄ homogeneous oxidation promoted by H and OH radicals generated by propane and hydrogen pyrolysis at such relatively high temperatures.

Finally, a steady state multiplicity is found by decreasing the pre-heating temperature from the ignited state. This occurrence can be successfully employed to pilot the catalytic ignition of methane at temperatures close to compressor discharge or easily achieved in regenerative burners.     

Organometallics in ethylene polymerization with a catalyst system TiCl4/Al(C2H5)2Cl/Mg(C6H5)2: 2. Polymerization process in pseudo-solution

A study has been made of ethylene polymerization in pseudo-solution with a catalyst system TiCl₄/Al(C₂H₅)₂Cl/Mg(C₆H₅)₂ in the presence of hydrogen as a regulator of polyethylene molecular weight. The polymerization process in pseudo-solution by adjustment of hydrogen makes it possible to produce polyethylene having a wide range of molecular weights. For this purpose melt indices between 0°–50°C/min are desirable and these values are not reached with a suspension type of ethylene polymerization with a catalyst system TiCl₄/Al(C₂H₅)₂Cl/Mg(C₆H₅)₂. The effect of the molar ratio cocatalyst/catalyst (Al/Ti and Mg/Ti) on the catalyst activity and on the polyethylene molecular weight was studied, together with the content of hydrogen as a regulator of the molecular weight. The catalyst productivity increased to some limiting molar ratio Mg/Ti and Al/Ti and further increase of organometallics in the catalyst system did not influence the polymer molecular weight. In the case of ethylene polymerization with this catalyst combination in the presence of hydrogen, some activation of the catalyst was observed. Two mechanisms, which may account for the activation effect of the hydrogen are discussed.     

Selective oxidation of C3–C4 olefins over Mo-containing catalysts with tetragonal tungsten bronze structure

Mo–V–Nb–P–O-based catalysts with a tetragonal tungsten bronze-type (TTB) structure have been prepared hydrothemally from a H₃PMo₁₂O₄₀ Keggin-type heteropolyacid. These catalysts have been tested in the oxidation of C₃–C₄ olefins (propene, isobutene and 1-butene). Although the catalytic performance depends on the nature of the olefin fed the TTB-type catalysts prepared in the presence of elements of the V and VI groups such as Te, Sb and Bi have shown a high selectivity to partial oxidation products, especially that with Te. However, in the absence of these elements the TTB-catalysts present a high catalytic activity to deep oxidation. The selectivity to partial oxidation products decreases in the order: MoVNbPTe- > MoVNbPSb- > MoVNbPBi- > MoVNbP-TTB catalysts. The reaction products obtained in the oxidation of each olefin will be discussed according to their corresponding reaction mechanism and the characteristics of catalysts.     

Potential of zeolite supported rhodium catalysts for the CO2 reforming of CH4

Zeolite Y supported rhodium catalysts were prepared by ion-exchange starting from an aqueous solution of [Rh[(NH₃)₅Cl]Cl₂·6H₂0]. Previous work in this laboratory had shown that this procedure results in a Rh dispersion of near 100%. The catalysts were tested for their activity in the CO₂ reforming of CH₄. They were found to combine extraordinary stability with high activity and selectivity. At 923 K, 90 mol-% of the CH₄ was converted giving a H₂/CO ratio near unity. A weight loading of 0.5 to 0.93% Rh gives the highest turnover frequencies. Thermodynamic equilibrium is reached near 873 K. With a given Rh loading, the zeolite supports are superior to amorphous supports and NaY is superior to the HY. No deactivation was observed in tests of 30 h time on stream at atmospheric pressure or after repeated thermal cycles. No coke deposition was detected by temperature programmed oxidation of used catalysts. Temperature programmed reduction indicates the presence of three discernible Rh species.     

Catalytic reduction of SO2 over supported transition-metal oxide catalysts with C2H4 as a reducing agent

This work investigates performances of supported transition-metal oxide catalysts for the catalytic reduction of SO₂ with C₂H₄ as a reducing agent. Experimental results indicate that the active species, the support, the feed ratio of C₂H₄/SO₂, and pretreatment are all important factors affecting catalyst activity. Fe₂O₃/γ-Al₂O₃ was found to be the most active catalyst among six γ-Al₂O₃-supported metal oxide catalysts tested. With Fe₂O₃ as the active species, of the supports tested, CeO₂ is the most suitable one. Using this Fe₂O₃/CeO₂ catalyst, we found that the optimal Fe content is 10 wt.%, the optimal feed ratio of C₂H₄/SO₂ is 1:1, and the catalyst presulfidized by H₂+H₂S exhibits a higher performance than those pretreated with H₂ or He. Although the feed concentrations of C₂H₄:SO₂ being 3000:3000 ppm provide a higher conversion of SO₂, the sulfur yield decreases drastically at temperatures above 300 °C. With higher feed concentrations, maximum yield appears at higher temperatures. The C₂H₄ temperature-programmed desorption (C₂H₄-TPD) and SO₂-TPD desorption patterns illustrate that Fe₂O₃/CeO₂ can adsorb and desorb C₂H₄ and SO₂ more easily than can Fe₂O₃/γ-Al₂O₃. Moreover, the SO₂-TPD patterns further show that Fe₂O₃/γ-Al₂O₃ is more seriously inhibited by SO₂. These findings may properly explain why Fe₂O₃/CeO₂ has a higher activity for the reduction of SO₂.