Two-dimensional numerical model for the analysis of macrosegregation during solidification

This paper presents a 2D extension of a one-dimensional model proposed initially for the analysis of macrosegregation of multicomponent alloys. Some simulations were carried out to compare the performance of an explicit/implicit time integration scheme for coupling thermal-solutal fields with a fully implicit one. Simulations carried out for the analysis of a two-dimensional solidification problem has fitted the unidirectional and two-dimensional experimental data very well.     

Effect of modification melt treatment on casting/chill interfacial heat transfer and electrical conductivity of Al–13% Si alloy

For successful modelling of the solidification process, a reliable heat transfer boundary condition data is required. These boundary conditions are significantly influenced by the casting and mould parameters. In the present work, the effect of sodium modification melt treatment on casting/chill interfacial heat transfer during upward solidification of an Al–13% Si alloy against metallic chills is investigated using thermal analysis and inverse modelling techniques. In the presence of chills, modification melt treatment resulted in an increase in the cooling rate of the solidifying casting near the casting/chill interfacial region. The corresponding interfacial heat flux transients and electrical conductivities are also found to be higher. This is attributed to (i) improvement in the casting/chill interfacial thermal contact condition brought about by the decrease in the surface tension of the liquid metal on addition of sodium and (ii) increase in the electronic heat conduction in the initial solidified shell due to change in the morphology of silicon from a acicular type to a fine fibrous structure and increase in the ratio of the modification rating to the secondary dendrite arm spacing.