Testing of large-scale concrete containment structural elements

The tests described in this paper are part of an Electric Power Research Institute (EPRI) program (Research Project 2172-2) to provide a test-verified analytical method of estimating capacities of concrete reactor containment buildings under internal overpressurization from postulated degraded core accidents.Experimental study in Phase 2 of the investigation, on which this paper is based, includes tests of five large-scale specimens with steel liner plates representing structural elements of prestressed concrete containment buildings. Four square wall element specimens and one specimen representing the wall/basemat junction region were tested.This experimental work indicates that under internal overpressurization or other accident conditions, highly localized strains in the steel liner plate can result in liner tearing and subsequent containment leakage. These results support the theory of leak before break where liner tearing occurs in a controlled manner and leakage and depressurization occur rather than global failure.     

Results of large-scale test of discontinuity region in a prestressed concrete containment

The test described in this paper is part of an Electric Power Research Institute (EPRI) program (Research Program RP2172-2) to provide a test-verified analytical method of estimating capacities of concrete reactor containment buildings under internal overpressurization from postulated degraded core accidents.Phase 2 of the EPRI program, on which this paper is based, includes tests of five large-scale specimens with steel liner plates. The specimens represent structural elements of prestressed concrete containment buildings. Four full-scale square wall element specimens and one specimen representing the wall/basemat junction region were tested. This paper describes results of the wall/basemat junction region test.Results of this experimental work indicate that highly localized strains in the steel liner plate caused by internal overpressurization or other accident conditions can result in liner tearing and subsequent containment leakage. It appears that this liner tearing occurs in a controller manner. Extrapolating from these test results, leakage and depressurization is more likely to occur than global failure.     

Construction of a concrete containment model

This paper discusses the features and construction of a reinforced-concrete containment model that has been built at Sandia National Laboratories in Albuquerque, New Mexico. The model Light-Water-Reactor (LWR) containment building was designed and built to the American Society of Mechanical Engineers (ASME) code by United Engineers and Constructors, Inc. The containment model will be tested to failure to determine its response to static internal overpressurization. The results from testing the heavily instrumented containment will be used to assess the capability of analytical methods for predicting the performance of containments subject to severe accident loads as part of the US Nuclear Regulatory Commission's program on containment integrity.The scaled dimensions of the cylindrical wall and hemispherical dome are typical of a full-size containment. Features representative of a prototypical containment and included in the heavily reinforced model are equipment hatches, personnel airlocks, several small piping penetrations, and a thin steel liner attached to the concrete by headed studs.     

Pneumatic pressure tests of steel containment models — Recent developments

This paper describes the results of recent pneumatic pressure tests of steel containment models. These tests are part of the Containment Integrity Program whose objective is the qualification of methods for predicting containment response during severe accidents and extreme environments. Sandia National Laboratories is conducting this combined experimental and analytical program for the U.S. Nuclear Regulatory Commission (NRC). The long-range plans for the program include the following three containment loading conditions: static internal pressurization, dynamic internal pressurization, and seismic loadings. Steel, reinforced concrete, and prestressed concrete containment types are being considered.In the present experimental effort, models of steel containment structures are being subjected to static internal pressurization. The first set of models are about the size of hybrid-steel containments. Tests of these models are nearly finished. Testing of a large steel model, about of full size, will complete the static pressure experiments with steel models. Analysis of the models is paralleling the experimental effort.The Containment Integrity Program is being coordinated with other NRC programs on potential leakage of penetrations in containments. The results from all of the programs should provide a basis for predicting the structural and leakage behavior of containments during temperature and internal pressure loadings.     

Announcement

A computer code utilizing an appropriate finite element, material and constitutive model has been under development as a part of a comprehensive effort by the Electric Power Research Institute (EPRI) to develop and validate a realistic methodology for the ultimate load analysis of concrete containment structures. A preliminary evaluation of the reinforced and prestressed concrete modeling capabilities recently implemented in the ABAQUS-EPGEN code has been completed. This effort focuses on using a state-of-the-art calculational model to predict the behavior of large-scale reinforced concrete slabs tested under uniaxial and biaxial tension to simulate the wall of a typical concrete containment structure under internal pressure. This paper gives comparisons between calculations and experimental measurements for a uniaxially-loaded specimen. The calculated strains compare well with the measued strains in the reinforcing steel; however, the calculations gave diffused cracking patterns that do not agree with the discrete cracking observed in the experiments. Recommendations for improvement of the calculational models are given.     

Research on modeling shear transfer in reinforced concrete nuclear structures

This paper provides an overview of research in modeling the mechanisms of shear transfer in reinforced concrete nuclear structures. Bases for the development of analytical models are discussed. Preliminary analysis results are presented for the wall specimens to study the behavior of a containment wall portion under biaxial tension and tangential shear loading. Further research needs and interests are suggested for improved analysis capabilities and design.     

Evaluation of calculational and material models for concrete containment structures

A computer code utilizing an appropriate finite element, material and constitutive model has been under development as a part of a comprehensive effort by the Electric Power Research Institute (EPRI) to develop and validate a realistic methodology for the ultimate load analysis of concrete containment structures. A preliminary evaluation of the reinforced and prestressed concrete modeling capabilities recently implemented in the ABAQUS-EPGEN code has been completed. This effort focuses on using a state-of-the-art calculational model to predict the behavior of large-scale reinforced concrete slabs tested under uniaxial and biaxial tension to simulate the wall of a typical concrete containment structure under internal pressure. This paper gives comparisons between calculations and experimental measurements for a uniaxially-loaded specimen. The calculated strains compare well with the measued strains in the reinforcing steel; however, the calculations gave diffused cracking patterns that do not agree with the discrete cracking observed in the experiments. Recommendations for improvement of the calculational models are given.     

Analytical correlation and interpretation of full scale containment specimen tests

The work presented in this paper is part of an EPRI-sponsored research program to develop experimentally verified methodology for predicting failure modes and leakage characteristics of concrete containments. This paper deals specifically with recent results of the analytical correlation and interpretation of full scale containment specimen tests. The tests under consideration are a wall/skirt-basemat specimen of a typical prestressed concrete containment, a specimen with a flawed liner to study liner crack growth, and a specimen with a typical steampipe penetration. Computational models of specimens are described, and pre-test and post-test analysis results are presented. The importance of local effects is discussed, and the role of specimen tests and analysis in failure prediction of containment structures is summarized.     

Recent results on the evaluation of the overpressure response of concrete and steel containments

Analytical studies have been performed for the evaluation of the ultimate load capacity of concrete containment structures. In addition, analyses of steel containment models were carried out to validate computer codes for the analysis of steel containment structures. This paper reports on some of the results of these analyses, dealing first with the global ultimate load behavior of typical prestressed and reinforced concrete containment structures. The results of these analyses are described, with particular attention given to identifying local effects and failure mechanisms of concrete containment structures. On the basis of the global analysis results, local effects analyses were carried out which show clear evidence of large strain concentrations in the liner. The utility of the ABAQUS-EPGEN code is also demonstrated for three steel containment small-scale models tested by Sandia National Laboratory. The basic geometry of the models consisted of a thin cylindrical shell with a hemispherical dome. One of the models included ring stiffeners in the cylinder, and the other model included penetrations without ring stiffeners. The results of these calculations are presented without test data comparisons.     

Allowable stresses to limit shearing deformation in reinforced concrete containment design

An extensive program of the U.S. Nuclear Regulatory Commission (NRC) to study reinforced concrete containment wall behavior has been completed for orthogonal reinforcement. The transfer of shear caused by the action of seismic load has been studied sufficiently to recommend the seismic shear design and allowable shear stresses. However, the recommendations made in this paper are not the NRC position for the design.     

Prestressed concrete containment of nuclear power station with PWR

The initial steps of the development of prestressed concrete containment (PCC) for nuclear power plant (NPP) with pressurized water reactors (PWR) in the former USSR are analyzed. The constructive and technological decisions, accepted for primary PCC of Novovoronez NPP, such as the positioning of reinforcement elements and seaths in cylindrical wall and dome of the containment, the anchorage of reinforcement element ends, the technological aspects of concrete works, system and technology of a high level of biaxial pressing on a thin-wall structure at large wrapping angles of power reinforcing strands and etc. are observed. Experience won through the construction and operation of the primary PCC served as a basis for development of a new generation of improved unified PCC (IUPCC) for serial NPP, equipped with PWR of capacity of 1000 MW. The IUPCC is actually a cylinder 45 m in diameter and 54-m high covered with a gently sloping spherical dome. Thickness of cylinder wall is 1200 mm and that of dome wall is 1100 mm. The principle novelty of this PCC is the type and positioning of reinforcement strands. The paper describes strand arrangement and their anchorage in IUPCC. In the vertical part of PCC, strands are arranged on a helical-loop scheme and both strand ends are firmly anchored at the ring girder. Each strand is bended at the bottom of the containment. In the dome, strands are grouped on the orthogonal-loop scheme with the anchorage on one side and with bend of loop on the opposite side of the ring girder. To prevent the leakage of gases and to ensure tightness of the IUPCC an inner metal 8-mm liner with special anti-corrosion coating is designed. Monitoring and checking the stress and strain state of IUPCC is possible during the building, testing as well as operating periods. If any defects or decreased prestress of concrete are detected it is possible to tighten or replace the strands. It is noted that the more than 20 IUPCCs are in-service in Russia, Ukraine, and Bulgaria where NPP with PWR of capacity of 1000 MW were constructed.     

Leakage potential of LWR containment penetrations under severe accident conditions

This paper is an overview of a Sandia National Laboratories, Albuquerque (SNLA) study of the performance of mechanical penetrations in light-water reactor (LWR) containment buildings that are subjected to severe accident environments. The study is concerned with modes of failure as well as the magnitude of leakage. The following tests have been completed, are under way, or are planned: (a) seals and gaskets have been tested to register the effects of radiation aging, thermal aging, seal geometry, and squeeze on seal and gasket materials in severe accident environments; (b) the performance of a full-scale airlock will be evaluated at severe accident temperature and pressure levels; (c) personnel airlock and equipment hatch tests were made on a model of a steel containment building; and (d) tests of mechanical penetrations are planned as part of a test on a model of a reinforced concrete building. This program is part of an overall US Nuclear Regulatory Commission (USNRC) effort to evaluate the integrity of LWR containment buildings.     

Synopsis of the results from overpressurizing a reinforced concrete containment model

Sandia National Laboratories completed the testing of a 1:6-scale containment building for a light water reactor in July 1987. Results from this and other containment model testing are being used by the US Nuclear Regulatory Commission to benchmark analytical techniques. The validated techniques can then be used to predict the behavior of actual nuclear power plant containments to a variety of hypothesized severe accidents.The most recent containment building tested was made of reinforced concrete and had many of the features found in full-size containments. Testing consistent of a structural integrity test, and integrated leak rate test, and concluded with an overpressurization test of the structure. Highlights of the results from the overpressurization of the containment model are presented.     

Post-test analysis of a 1:10-scale top slab model of ABWR/RCCV subjected to internal pressure

Construction of the first Advanced Boiling Water Reactor (ABWR) in Japan employing a reinforced concrete containment vessel (RCCV) was started in 1991. As RCCV itself is the first structure of its kind in Japan, thorough verification tests have been performed. This paper presents the results of simulation analysis of the Top Slab partial model of the RCCV subjected to internal pressure beyond design load. The Top Slab portion is complicated, being composed of a flat Top Slab, cylindrical wall and fuel pool girders, that its simulation analysis requires the evaluation of nonlinear structural behavior of reinforced concrete members due to membrane, bending and shear forces. This paper reports that Finite Element analysis with 3-D solid elements has given a good quantitative agreement between experimental and analysis results with respect to deformation, failure load and each nonlinear behavior.     

Reliability-based assessment of integrity of bonded prestressed concrete containment structures

The main function of a nuclear containment structure is to prevent the leakage of radioactive materials from the reactor in the event of a serious failure in the process system. To maintain a high level of leak integrity, prestressed concrete is widely utilized in containment construction. In bonded prestressing systems, excessive prestressing losses caused by unexpected material deformations and degradation of tendons could result in the loss of leak integrity under an accident. To safeguard against this, the Canadian Standard, CSA N287.7 (1995), recommends periodic inspection and evaluation of prestressing systems of CANDU containments. As bonded tendons are not amenable to direct inspection, the evaluation is based on the testing of a set of beams with features identical to the containment. The paper presents a quantitative reliability-based approach to evaluate the containment integrity in terms of the condition of bonded prestressing systems. The proposed approach utilizes the results of lift-off, destructive, and flexural tests to update the probability distribution of prestressing force, and to revise the calculated reliability against through-wall cracking of containment elements. An acceptable criterion for the results of beam tests is established on the basis of maintaining adequate reliability throughout the service life of the containment.     

ANL survey of LWR containment penetrations: A progress report

Argonne National Laboratory is currently working on specific tasks in a containment penetration integrity program funded by NRC and managed by the Sandia National Laboratories. The first of these tasks is called “Characterization of Existing Penetration Designs”. The objective of this task is to identify those penetrations in nuclear reactor containments which, because of historical data or expected behavior under accident loads, are believed to have a relatively high probability of developing leakage when subjected to temperatures and pressures well beyond the containment design basis values. The program focuses on large and operating penetrations — such as personnel airlocks, equipment hatches, and bellows seals — and excludes electrical penetration assemblies and valve penetrations. (Sandia is working on electrical penetrations and EG&G is studying valve penetration assemblies.) This task will determine which penetrations require detailed study to determine leakage characteristics, and will identify which types of penetrations may require specific model and/or large-scale testing to obtain such characteristics. The survey is concentrating on containments built primarily between 1970 and 1982, and includes a comprehensive sample involving not only all types of containment types and materials, but also includes work performed by a large number of A-E design firms. The survey includes a good sample of containment penetration fabrication vendors. About 40 containments have been completed mid-August 1984.     

Seismic proof test of a reinforced concrete containment vessel (RCCV): Part 2: Results of shaking table tests

A 1/8-scale model was constructed of a reinforced concrete containment vessel (RCCV) used in the latest advanced boiling water reactors (ABWR). Shaking table tests were conducted on it with input motions corresponding to or exceeding a design earthquake assumed for a real Nuclear Power Plant.The objectives of the tests were to verify the structural integrity and the leak-proof functional soundness of the RCCV subjected to design earthquakes, and to determine the ultimate strength and seismic margin by an excitation that led to the model's collapse. The model, the test sequence and the pressure and leak test results were addressed in Part 1. The shaking table test method, the input motions and the test results, including the transition of the model's stiffness, natural frequencies and damping factors and the effects of vertical input motions and internal pressure on the model's characteristics and behavior, the load-deformation, the ultimate strength, the failure mode of the reinforced concrete portion and the liner plate are described here. The seismic safety margin that was evaluated by the energy input during the failure test to a design basis earthquake will be described in Part 3. The analytical results of simulation using the multi-lumped mass model will be described in Part 4.     

SNR 300 fast breeder reactor: steel containment - design, erection, testing

The Kalkar Nuclear Power Plant which is equipped with an 300 MW fast breeder reactor is being built by a Consortium mainly comprising German, Belgian and Dutch companies.The components of the fast breeder reactor are enclosed in a concrete containment which is designed to withstand severe external and internal loading.The concrete enclosure is surrounded by a steel containment which is designed to prevent the release of radioactivity following a postulated accident involving the nuclear components inside the concrete containment.The paper describes the solutions adopted for the different parts of the steel containment, the calculations verifying the suitability of the designs, the erection and the steel containment pressure and leak tests. The tests were performed with successful results in 1984.     

Accident progression within the secondary containment boundary of large LMFBRs

This study deals with the sodium spillage phenomenon as it relates to accident energetics and containment integrity. Sodium spillage has been identified as an important issue for large LMFBRs because of the large inventory of sodium present and the potential for energetic accidents. Energetic core-disruptive events leading to slug impact could open leak paths in the reactor cover and vent sodium into the secondary containment. Sodium fires in the containment building could lead to pressurization and thermal stressing of the surrounding structure and jeopardize containment integrity. The potential consequences of such a scenario have prompted the development of analytical tools to quantify the spillage process.One of the primary concerns in assessing the integrity of secondary containment is the amount and velocity of sodium which may be ejected from the primary vessel. A parametric study has been performed, the purpose of which was to study the sensitivity of sodium spillage to accident energetics. Treatment of the spillage process was accomplished with the ICECO code employing a quasi-Eulerian method. A 1000 MWe reactor, with prescribed leak paths, is modelled and analyzed during the slug impact phase. Leak paths are assumed to exist as annular penetrations in the reactor cover and as a gap at the vessel-head junction. The behavior of sodium spillage is investigated under conditions of different accident energetics, various opening sizes, and multiple leak paths, with both stationary and moving reactor covers. The relative influence of short and long term spillage is also addressed.During the transient period immediately following slug impact it was found that spillage from annular penetrations in the reactor cover is only weakly sensitive to changes in slug velocity. The same conclusion applies to spillage from a fixed gap at the vessel-head junction. Significant sensitivity of spillage to accident energetics was seen only in cases of spillage from the vessel-head junction when the reactor cover was movable. The influence of slug impact on the motion of the reactor cover leads to the conclusion that sodium spillage is most sensitive to accident energetics inasmuch as it affects the size of the leak path.