Development of natural seawater-based continuous biohydrogen production process using the hyperthermophilic archaeon Thermococcus onnurineus NA1

Previously, we reported that the hyperthermophilic archaeon, Thermococcus onnurineus NA1 could produce hydrogen from various resources including carbon monoxide (CO) with high productivity. In this study, a high-performance and cost-effective fermentation process was developed as a prerequisite for the industrial implementation of H₂ production from CO using the strain. Firstly, an economical medium was formulated on the basis of natural seawater. Cysteine as a reducing agent was found to be an important factor to consider. Secondly, three variables, initial concentration of yeast extract, CO supply rate and agitation rate, were statistically optimized in batch culture by applying a response surface methodology. Notably, biomass productivity of 0.39 g/L/h could be observed and cell density reached 14 optical units at 600 nm, which is exceptionally high among members of the order Thermococcales. Finally, continuous cultures were tested at various dilution rates with new medium formulation and optimized culture conditions. As a result, the steady state of H₂ production and cell growth were stably maintained, yielding H₂ production rate of 471.5 mmol/L/h at a dilution rate of 0.1 h^?1, which is one of the highest values at ambient CO pressure to date. Our study shows that T. onnurineus NA1 has outstanding potential as an economical and high performance industrial strain suitable for long-term processes for CO-dependent H₂ production.     

Sulfate-reducing bacteria as new microorganisms for biological hydrogen production

Sulfate-reducing bacteria (SRB) have an extremely high hydrogenase activity and in natural habitats where sulfate is limited, produce hydrogen fermentatively. However, the production of hydrogen by these microorganisms has been poorly explored. In this study we investigated the potential of SRB for H₂ production using the model organism Desulfovibrio vulgaris Hildenborough. Among the three substrates tested (lactate, formate and ethanol), the highest H₂ production was observed from formate, with 320 mL L⁻¹_medium of H₂ being produced, while 21 and 5 mL L⁻¹_medium were produced from lactate and ethanol, respectively. By optimizing reaction conditions such as initial pH, metal cofactors, substrate concentration and cell load, a production of 560 mL L⁻¹_medium of H₂ was obtained in an anaerobic stirred tank reactor (ASTR). In addition, a high specific hydrogen production rate (4.2 L g⁻¹_dcw d⁻¹; 7 mmol g⁻¹_dcw h⁻¹) and 100% efficiency of substrate conversion were achieved. These results demonstrate for the first time the potential of sulfate reducing bacteria for H₂ production from formate.     

Hydrogen production from diluted and raw sugarcane vinasse under thermophilic anaerobic conditions

Two continuous anaerobic fluidized bed reactors (AFBRs) were operated under thermophilic (55 °C) temperature for 150 days to investigate the effect of dark H₂ fermentation of diluted and raw sugarcane vinasse on H₂ production using mixed seed sludge. Although effective H₂ production (52.8% of H₂; 0.80 L H₂ h⁻¹ L⁻¹; 0.79 mmol gCOD_added⁻¹) was observed using an elevated substrate concentration (30,000 mg COD L⁻¹), the optimal operational conditions were found for the AFBR₁ (10,000 mg COD L⁻¹) fed with diluted sugarcane vinasse (HRT 6 h; OLR 40 kg COD m⁻³ d⁻¹), achieving a H₂ yield of 2.86 mmol H₂ g COD_added⁻¹. H₂ production was inhibited by elevated volatile fatty acid (VFA) concentrations (butyric and acetic acids = 3.7 and 3.0 g L⁻¹, respectively) in the raw feedstock. Denaturing gradient gel electrophoresis (DGGE) analyses revealed changes in the bacterial population of the expanded clay biofilm as a function of the substrate concentration.     

Optimization of molecular hydrogen production by Rhodobacter sphaeroides O.U.001 in the annular photobioreactor using response surface methodology

Photofermentative H₂ production at higher rate is desired to make H₂ viable as cheap energy carrier. The process is influenced by C/N composition, pH levels, temperature, light intensity etc. In this study, Rhodobacter sphaeroides strain O.U 001 was used in the annular photobioreactor with working volume 1 L, initial pH of 6.7 ± 0.2, inoculum age 36 h, inoculum volume 10% (v/v), 250 rpm stirring and light intensity of 15 ± 1.1 W m⁻². The effect of parameters, i.e. variation in concentration of DL malic acid, L glutamic acid and temperature on the H₂ production was noted using three factor three level full factorial designs. Surface and contour plots of the regression models revealed optimum H₂ production rate of 7.97 mL H₂ L⁻¹ h⁻¹ at 32 °C with 2.012 g L⁻¹ DL malic acid and 0.297 g L⁻¹ L glutamic acid, which showed an excellent correlation (99.36%) with experimental H₂ production rate of 7.92 mL H₂ L⁻¹ h⁻¹.     

Improvement of hydrogen production by newly isolated Thermoanaerobacterium thermosaccharolyticum IIT BT-ST1

Efficient H₂ producing bacterial strain Thermoanaerobacterium thermosaccharolyticum IIT BT-ST1 was isolated from the anaerobic digester. Taguchi design of experiment was applied to evaluate the influence of the temperature, pH, glucose, FeSO₄ and yeast extract on H₂ production with three levels of orthogonal array in the experimental design. Temperature showed most significant influence on the H₂ production process. Investigation of mutual interaction between the process parameters was studied employing Box–Behnken design. Experimentally optimized process parameters (60 °C, pH 6.5, 20 mM FeSO₄, 4 g L⁻¹ yeast extract and 12 g L⁻¹ glucose) gave the maximum H₂ production of 3930 mL L⁻¹ in 24 h, which have close resemblance with the theoretical values. Continuous H₂ production using packed bed reactor was studied. Maximum H₂ production rate of 1691 mL L⁻¹ h⁻¹ at a dilution rate of 0.6 h⁻¹ was observed which is about 10 times higher than the batch process.     

Sustained hydrogen production from formate using immobilized recombinant Escherichia coli SH5

Biohydrogen is an ideal energy carrier for mobile chemical fuel cells, but its use is often limited by unavailability of sustained H₂ production system(s). Here, we developed a compact system for H₂ production from formate based on immobilized cells of recombinant Escherichia coli SH5. Three different matrices were tested as immobilization medium, among which agar showed the best performance in mechanical stability and permeability of substrate(s) and/or gaseous products (H₂ and CO₂). To explore and optimize the H₂ production capability of the immobilized cells, the conditions for cell immobilization including cell loading and agar concentration as well as the factors affecting H₂ production rate such as temperature, pH, and substrate concentration were studied in detail. A maximum volumetric production rate of 2.4 L H₂ L⁻¹ h⁻¹ was obtained when the immobilized cells were incubated with 350 mM sodium formate at pH 6.5 and 37 °C. Periodic supplementation of 200 mM formate with 20 mM glucose at pH 6.5 maintained the high H₂ production rate for a prolonged period of 10 h. We believe that our process can be developed for sustained H₂ production and is applicable to the operation of fuel cells in small-scale.     

Effects of starch loading rate on performance of combined fed-batch fermentation of ground wheat for bio-hydrogen production

Ground wheat powder solution (10 g L⁻¹) was subjected to combined dark and light fermentations for bio-hydrogen production by fed-batch operation. A mixture of heat treated anaerobic sludge (AN) and Rhodobacter sphaeroides-NRRL (RS-NRRL) were used as the mixed culture of dark and light fermentation bacteria with an initial dark/light biomass ratio of 1/2. Effects of wheat starch loading rate on the rate and yield of bio-hydrogen formation were investigated. The highest cumulative hydrogen formation (CHF = 3460 ml), hydrogen yield (201 ml H₂ g⁻¹ starch) and formation rate (18.1 ml h⁻¹) were obtained with a starch loading rate of 80.4 mg S h⁻¹. Complete starch hydrolysis and glucose fermentation were achieved within 96 h of fed-batch operation producing volatile fatty acids (VFA) and H₂. Fermentation of VFAs by photo-fermentation for bio-hydrogen production was most effective at starch loading rate of 80.4 mg S h⁻¹. Hydrogen formation by combined fermentation took place by a fast dark fermentation followed by a rather slow light fermentation after a lag period.     

Hydrogen-producing purple non-sulfur bacteria isolated from the trophic lake Averno (Naples,Italy)

Seventeen purple non-sulfur bacterial strains, isolated from the trophic lake Averno, Naples, Italy, were phylogenetically classified and their H₂-producing performances were tested utilizing various synthetic substrates and the fermentation broth derived from the spontaneous fermentation of vegetable residues. All the strains showed the capability to produce hydrogen on at least one of the four carbon substrates tested (malic, lactic, acetic and succinic acid). On lactate, Rhodopseudomonas palustris strain AV33 showed the best maximum production rate (50.7 ± 2.6 mL (H₂) L⁻¹ h⁻¹), with a mean rate, calculated on the whole period of production, of 17.9 mL ± 0.7 (H₂) L⁻¹ h⁻¹. In the presence of acetate, AV33 produced only few mL of H₂, but intracellularly accumulated poly-β-hydroxybutyrate up to a concentration of 21.4 ± 3.4% (w/w) of cell dry weight. Rp. palustris AV33 also produced H₂ on the fermentation broth supplemented with Fe, with a maximum production rate of 16.4 ± 2.3 mL (H₂) L⁻¹ h⁻¹ and a conversion yield of 44.2%.     

Continuous thermophilic hydrogen production and microbial community analysis from anaerobic digestion of diluted sugar cane stillage

The aim of this study was to promote biohydrogen production in an thermophilic anaerobic fluidized bed reactor (AFBR) at 55 °C using a mixture of sugar cane stillage and glucose at approximately 5000–5300 mg COD L⁻¹. During a reduction in the hydraulic retention time (HRT) from 8, 6, 4, 2 and 1 h, H₂ yields of 5.73 mmol g COD_added⁻¹ were achieved (at HRT of 4 h, with organic loading rate of 52.7 kg COD m⁻³ d⁻¹). The maximum volumetric H₂ production of 0.78 L H₂ h⁻¹ L⁻¹ was achieved using stillage as carbon source. In all operational phases, the H₂ average content in the biogas was between 31.4 and 52.0%. Butyric fermentation was the predominant metabolic pathway. The microbial community in accordance with the DGGE bands profile was found similarity coefficient between 91 and 95% without significant changes in bacterial populations after co-substrate removal. Bacteria like Thermoanaerobacterium sp. and Clostridium sp. were identified.     

Bio-hydrogen production from acid hydrolyzed waste ground wheat by dark fermentation

Waste ground wheat was subjected to acid hydrolysis (pH = 3.0) at 90 °C for 15 min using an autoclave. The sugar solution obtained from acid hydrolysis was subjected to dark fermentation for hydrogen gas production after neutralization. In the first set of experiments, initial total sugar concentration was varied between 3.9 and 27.5 g L⁻¹ at constant biomass (cell) concentration of 1.3 g L⁻¹. Biomass concentration was varied between 0.28 g L⁻¹ and 1.38 g L⁻¹ at initial total sugar concentration of 7.2 ± 0.2 g L⁻¹ in the second set of experiments. The highest hydrogen yield (1.46 mol H₂ mol⁻¹ glucose) and the specific formation rate (83.6 ml H₂ g⁻¹ cell h⁻¹) were obtained with 10 g L⁻¹ initial total sugar concentration. Biomass (cell) concentration affected the specific hydrogen production rate yielding the highest rate (1221 ml H₂ g⁻¹ cell h⁻¹) and the yield at the lowest (0.28 g L⁻¹) initial biomass concentration. The most suitable X_o/S_o ratio, maximizing the yield and specific rate of hydrogen gas formation was X_o/S_o = 0.037. Dark fermentation of acid hydrolyzed ground wheat was found to be more beneficial as compared to simultaneous bacterial hydrolysis and fermentation.     

Effects of linoleic acid and its degradation by-products on mesophilic hydrogen production using flocculated and granular mixed anaerobic cultures

The effects of linoleic acid (LA (C18:2)) and its degradation by-products on hydrogen (H₂) production were examined at 37 °C and an initial pH value of 5.0 using granular and flocculated mixed anaerobic cultures from the same source. In the flocculated cultures, the H₂ consumers were inhibited to a greater extent when compared to the granular cultures. The maximum H₂ yields were 2.52 ± 0.2 and 1.9 ± 0.2 mol mol⁻¹ glucose in the flocculated and granular cultures, respectively. The major long chain fatty acids (LCFAs) detected at which H₂ attained a maximum value were LA (750 mg L⁻¹) and myristic acid (MA) (500 mg L⁻¹).     

Mesophilic fermentative hydrogen production from sago starch-processing wastewater using enriched mixed cultures

Biohydrogen (bioH₂) production from starch-containing wastewater is an energy intensive process as it involves thermophilic temperatures for hydrolysis prior to dark fermentation. Here we report a low energy consumption bioH₂ production process with sago starch powder and wastewater at 30 °C using enriched anaerobic mixed cultures. The effect of various inoculum pretreatment methods like heat (80 °C, 2 h), acid (pH 4, 2.5 N HCl, 24 h) and chemical (0.2 g L⁻¹ bromoethanesulphonic acid, 24 h) on bioH₂ production from starch powder (1% w/v) showed highest yield (323.4 mL g⁻¹ starch) in heat-treatment and peak production rate (144.5 mL L⁻¹ h⁻¹) in acid-treatment. Acetate (1.07 g L⁻¹) and butyrate (1.21 g L⁻¹) were major soluble metabolites of heat-treatment. Heat-treated inoculum was used to develop mixed cultures on sago starch (1% w/v) in minimal medium with 0.1% peptone-yeast extract (PY) at initial pH 7 and 30 °C. The effect of sago starch concentration, pH, inoculum size and nutrients (PY and Fe ions) on batch bioH₂ production showed 0.5% substrate, pH 7, 10% inoculum size and 0.1% PY as the best H₂ yielding conditions. Peak H₂ yield and production rate were 412.6 mL g⁻¹ starch and 78.6 mL L⁻¹ h⁻¹, respectively at the optimal conditions. Batch experiment results using sago-processing wastewater under similar conditions showed bioH₂ yield of 126.5 mL g⁻¹ COD and 456 mL g⁻¹ starch. The net energy was calculated to be +2.97 kJ g⁻¹ COD and +0.57 kJ g⁻¹ COD for sago starch powder and wastewater, respectively. Finally, the estimated net energy value of +2.85 × 10¹³ kJ from worldwide sago-processing wastewater production indicates that this wastewater can serve as a promising feedstock for bioH₂ production with low energy input.     

Cloning and functional expression of Citrobacter amalonaticus Y19 carbon monoxide dehydrogenase in Escherichia coli

Carbon monoxide (CO) is highly toxic but is an abundant carbon source that can be utilized for the production of hydrogen (H₂). CO-dependent H₂ production is catalyzed by a unique enzyme complex composed of carbon monoxide dehydrogenase (CODH) and CO-dependent hydrogenase (CO–H₂ase), both of which contain metal cluster(s). In this study, CODH and the required maturation proteins from the novel facultative anaerobic bacterium Citrobacter amalonaticus Y19 were cloned and heterologously expressed in Escherichia coli. For functional expression of CODH in E. coli, only CooF (ferredoxin-like protein) and CooS (CODH), not the maturation proteins, were needed. The recombinant E. coli BL21(DE3)-cooFS showed a 3.5-fold higher specific CODH activity (4.9 U mg protein⁻¹) compared to C. amalonaticus Y19 (Y19) (1.4 U mg protein⁻¹). Purified heterologous CODH from the soluble cell-free extract of the recombinant E. coli showed a specific activity of 170.6 U mg protein⁻¹. Recombinant E. coli harboring Y19 CODH and maturation proteins did not produce H₂ from CO, suggesting that the native hydrogenases present in E. coli could not substitute the Y19 CO–H₂ase for CO-dependent H₂ production.     

Hydrogen gas production from cheese whey powder (CWP) solution by thermophilic dark fermentation

Hydrogen gas production from cheese whey powder (CWP) solution by thermophilic dark fermentation was investigated at 55 °C. Experiments were performed at different initial total sugar concentrations varying between 5.2 and 28.5 g L⁻¹ with a constant initial bacteria concentration of 1 g L⁻¹. The highest cumulative hydrogen evolution (257 mL) was obtained with 20 g L⁻¹ total sugar (substrate) concentration within 360 h while the highest H₂ formation rate (2.55 mL h⁻¹) and yield (1.03 mol H₂ mol⁻¹ glucose) were obtained at 5.2 and 9.5 g L⁻¹ substrate concentrations, respectively. The specific H₂ production rate (SHPR = 4.5 mL h⁻¹ g⁻¹cells) reached the highest level at 20 g L⁻¹ total sugar concentration. Total volatile fatty acid (TVFA) concentration increased with increasing initial total sugar content and reached the highest level (14.15 g L⁻¹) at 28.5 g L⁻¹ initial substrate concentration. The experimental data was correlated with the Gompertz equation and the constants were determined. The optimum initial total sugar concentration was 20 g L⁻¹ above which substrate and product (VFA) inhibitions were observed.     

Dehydrogenation of pure methanol in an alkaline solution using copper electrodes

Herein, we focused on electrolysis to produce hydrogen-based energy to reduce pollution and cost of energy generation by replacing platinum (Pt) and ruthenium (Ru) anodes with copper (Cu) anodes, while demonstrating that H₂ and CO can be obtained by dehydrogenating pure methanol in a non-compartment cell. Also this is a new study that is completely different from DMFC. Redox products of methanol and electrochemical efficiency were determined using various techniques. 1 V (vs Ag/AgCl [KCl sat’]) was applied to quantitatively evaluate H₂ generation; on average, 801.17 mmol g⁻¹ L⁻¹ h⁻¹ of H₂ was generated. The Cu electrode was electrochemically stable under the stirring at 150 rpm, indicating reduced toxicity by CO adsorption. Gas-phase CO and H₂, along with liquid-phase formate, carbonate, and paraformaldehyde, were obtained; the main product was H₂. However, details of the dehydrogenation mechanism remain unclear, and merit further investigations.     

Enhanced bio-hydrogen production by immobilized Clostridium sp. T2 on a new biological carrier

Biological mycelia pellets, which are formed spontaneously in the process of Aspergillus niger Y3 fermentation, were explored as carrier for immobilization of Clostridium sp. T2 to improve hydrogen production. Batch fermentation tests showed that optimal dosage and size of mycelia pellets for hydrogen production were 0.350 g 150 ml⁻¹ medium and 1.5 mm. Under these conditions, hydrogen production with immobilized cells on mycelia pellets was further investigated in continuous stirred-tank reactor (CSTR) with hydraulic retention time (HRT) ranging from 12 to 8 h. It obtained that the maximum hydrogen production rate reached 2.76 mmol H₂ L⁻¹ h⁻¹ at 10 h HRT, which was 40.8% higher than the carrier-free process, but slightly lower than the counterpart immobilized in sodium alginate with the value of 3.15 mmol H₂ L⁻¹ h⁻¹. SEM observation showed that abundant cells were closely adhered to mycelia pellets. The present results indicate the potential of using mycelia pellets as biological carrier for enhancing hydrogen production.     

Evaluation of continuous biohydrogen production from enzymatically treated cornstalk hydrolysate

Enzymatically treated cornstalk hydrolysate was tested as substrate for H₂ production by Thermoanaerobacterium thermosaccharolyticum W16 in a continuous stirred tank reactor. The performance of strain W16 to ferment the main components of hydrolysate, mixture of glucose and xylose, in continuous culture was conducted at first, and then T. thermosaccharolyticum W16 was evaluated to ferment fully enzymatically hydrolysed cornstalk to produce H₂ in continuous operation mode. At the dilution rate of 0.020 h⁻¹, the H₂ yield and production rate reached a maximum of 1.9 mol H₂ mol⁻¹ sugars and 8.4 mmol H₂ L⁻¹ h⁻¹, respectively, accompanied with the maximum glucose and xylose utilizations of 86.3% and 77.6%. Continuous H₂ production from enzymatically treated cornstalk hydrolysate in this research provides a new direction for economic, efficient, and harmless H₂ production.     

Electro-hydrolysis of cheese whey solution for hydrogen gas production and chemical oxygen demand (COD) removal using photo-voltaic cells (PVC)

Diluted cheese whey (CW) solution was used for hydrogen gas production by electro-hydrolysis using photo-voltaic cells (PVC) as source of electricity. Effects of initial chemical oxygen demand (COD) concentration on the rate and yield of hydrogen gas production were investigated using a completely mixed and sealed reactor with aluminum electrodes. Cumulative hydrogen gas formation (CHF) increased with increasing initial COD concentration. The highest cumulative hydrogen gas volume (26472 mL), hydrogen gas production rate (4553 mL d⁻¹), hydrogen yield (7004 mL H₂ g⁻¹ COD), and percent COD removal (21.5%) were obtained with initial COD of 35172 mg L⁻¹. H₂ gas formation from water control was only 5365 mL. pH of the CW solution increased with decreasing conductivities during the course of experiments. Gas phase contained more than 99% H₂ at the end of experiments. The highest energy efficiency (20.4%) was also obtained with the highest COD content. Nearly pure hydrogen gas formation by electro-hydrolysis of cheese whey using PVC panels was proven to be an effective method.     

High pressure palladium membrane reactor for the high temperature water-gas shift reaction

The water-gas shift (WGS) catalytic membrane reactor (CMR) incorporating a composite Pd-membrane and operating at elevated temperatures and pressures can greatly contribute to the efficiency enhancement of several methods of H₂ production and green power generation. To this end, mixed gas permeation experiments and WGS CMR experiments have been conducted with a porous Inconel supported, electroless plated Pd-membrane to better understand the functioning and capabilities of those processes. Binary mixtures of H₂/He, H₂/CO₂, and a ternary mixture of H₂, CO₂ and CO were separated by the composite membrane at 350, 400, and 450 °C, 14.4 bar (P_tube = 1 bar), and space velocities up to 45,000 h⁻¹. H₂ permeation inhibition caused by reversible surface binding was observed due to the presence of both CO and CO₂ in the mixtures and membrane inhibition coefficients were estimated. Furthermore, WGS CMR experiments were conducted with a CO and steam feed at 14.4 bar (P_tube = 1 bar), H₂O/CO ratios of 1.1-2.6, and GHSVs of up to 2900 h⁻¹, considering the effect of the H₂O/CO ratio as well as temperature on the reactor performance. Experiments were also conducted with a simulated syngas feed at 14.0 bar (P_tube  = 1 bar), and 400-450 °C, assessing the effect of the space velocity on the reactor performance. A maximum CO conversion of 98.2% was achieved with a H₂ recovery of 81.2% at 450 °C. An optimal operating temperature for high CO conversion was identified at approximately 450 °C, and high CO conversion and H₂ recovery were achieved at 450 °C with high throughput, made possible by the 14.4 bar reaction pressure.     

Hydrogen production from soft-drink wastewater in an upflow anaerobic packed-bed reactor

The production of hydrogen from soft-drink wastewater in two upflow anaerobic packed-bed reactors was evaluated. The results show that soft-drink wastewater is a good source for hydrogen generation. Data from both reactors indicate that the reactor without medium containing macro- and micronutrients (R2) provided a higher hydrogen yield (3.5 mol H₂ mol⁻¹ of sucrose) as compared to the reactor (R1) with a nutrient-containing medium (3.3 mol H₂ mol⁻¹ of sucrose). Reactor R2 continuously produced hydrogen, whereas reactor R1 exhibited a short period of production and produced lower amounts of hydrogen. Better hydrogen production rates and percentages of biogas were also observed for reactor R2, which produced 0.4 L h⁻¹ L⁻¹ and 15.8% of H₂, compared to reactor R1, which produced 0.2 L h⁻¹ L⁻¹ and 2.6% of H₂. The difference in performance between the reactors was likely due to changes in the metabolic pathway for hydrogen production and decreases in bed porosity as a result of excessive biomass growth in reactor R1. Molecular biological analyses of samples from reactors R1 and R2 indicated the presence of several microorganisms, including Clostridium (91% similarity), Enterobacter (93% similarity) and Klebsiella (97% similarity).