Efficiency and emissions in a vehicle spark ignition engine fueled with hydrogen and methane blends

This paper shows the results of the tests carried out in a naturally aspirated vehicle spark ignition engine fueled with different hydrogen and methane blends. The percentage of hydrogen tested was up to 50% by volume in methane. The tests were carried out in a wide range of speeds with the original ignition timing of the engine. Also, lean equivalence ratios were proved. Just the fuel injection map was modified for each fuel blend and equivalence ratio tested. In this paper, the results of thermal efficiency and pollutant emissions achieved at full load have been compared with the corresponding gasoline test results. The best balance between thermal efficiency and pollutant emissions was observed with the 30% hydrogen and 70% methane fuel blend.     

Experimental investigation on the combustion process in a spark ignition optically accessible engine fueled with methane/hydrogen blends

The combustion process of a four-stroke optically accessible single cylinder Port Fuel Injection spark ignition (PFI SI) engine was experimentally investigated. It was fueled with two methane/hydrogen blends. The in-cylinder pressure and the related data were analyzed as indicators of the combustion quality. 2D-digital imaging measurements were performed to evaluate the flame propagation. UV–visible spectroscopy allows to characterize the combustion by means of the detection of OH* and CH*. The exhaust was characterized using conventional analyzers. For the methane/hydrogen blends the indicated data suggests an increase of the thermal efficiency and a decrease of the combustion duration with the increase of the hydrogen fraction. The optical results highlight a more homogeneous mixture that increases the combustion reaction rate and provides a more uniform and rapid flame propagation. On the other hand, high NO_x emissions were measured likely because of the higher combustion temperature due to hydrogen addition.     

Availability analysis of a coke oven gas fueled spark ignition engine

The current work investigates a coke oven gas fueled spark ignition (SI) engine from the perspective of the first and second laws in order to understand the energy conversion performance of fuels and achieve highly efficient utilization. A detailed energy and exergy analysis is applied to a quasi-dimensional two-zone spark ignition engine model which combines turbulence flame propagation speed model at 1500 rpm by changing gas fuel types, compression ratio, load and ignition timing. It was found that the irreversibility of methane is the maximum and that of syngas is the minimum among the three different fuels. The irreversibility in the combustion process of a coke oven gas fueled SI engine is reduced when the compression ratio or the throttle valve opening angle is increased and the ignition timing is delayed. Increasing the compression ratio and delaying the ignition timing can improve the first and second law efficiency and reduce the brake specific fuel consumption (BSFC). The power performance and fuel economy are good and the energy is also used effectively when the compression ratio is 11, the throttle angle is 90% and the ignition time is ?10° CA ATDC respectively.     

Spectroscopic characterization of energy transfer and thermal conditions of the flame kernel in a spark ignition engine fueled with methane and hydrogen

In the context of stringent exhaust gas emission regulations and requirements of increased efficiency, spark ignition (SI) engine research is looking at ever more detailed approaches, that cover a large number of processes. Ignition is one of the determining factors for repeatable combustion and its study is associated with extensive difficulties due to the turbulent nature of fluid motion. In order to provide data on the energy transfer and thermal conditions of the flame kernel in its initial stages, vibrational and rotational temperatures were evaluated using UV emission spectra detected in a SI engine. Stoichiometric operation with methane and hydrogen–methane blends was employed, so as to identify any influence of the fuel's molecular structure on these processes. The consolidated methodology for temperature estimation using the ratio between the emission bands of CN and OH, was implemented considering the effects of collisional broadening. Vibrational temperatures evaluation showed and evolution from 8000 K to 4000 K during the arc and glow phase specific for SI. The evolution of CN emission intensity confirmed its formation only in the initial stages of ignition, for which kernel temperature is high enough. Simulations of chemical equilibrium showed that the evaluation of temperatures based on spectroscopic measurements is in line with the decreasing trend correlated with the electrical current evolution, measured in the secondary circuit.     

Conversion of a commercial spark ignition engine to run on hydrogen: Performance comparison using hydrogen and gasoline

The modifications performed to convert the spark ignition gasoline-fueled internal combustion engine of a Volkswagen Polo 1.4 to run with hydrogen are described. The car is representative of small vehicles widely used for both city and interurban traffic. Main changes included the inlet manifold, gas injectors, oil radiator and the electronic management unit. Injection and ignition advance timing maps were developed for lean mixtures with values of the air to hydrogen equivalence ratio (λ) between 1.6 and 3. The established engine control parameters allowed the safe operation of the hydrogen-fueled engine (H₂ICE) free of knock, backfire and pre-ignition as well with reasonably low NO_x emissions. The H₂ICE reached best brake torque of 63 Nm at 3800 rpm and maximum brake power of 32 kW at 5000 rpm. In general, the brake thermal efficiency of the H₂ICE is greater than that of gasoline-fueled engine except for the H₂ICE working at very lean conditions (λ = 2.5) and high speeds (above 4000 rpm). A significant effect of the spark advance on the NO_x emissions has been found, specially for relatively rich mixtures (λ < 2). Small changes of spark advance with respect to the optimum value for maximum brake torque give rise to an increase of pollutant emissions. It has been estimated that the hydrogen-fueled Volkswagen Polo could reach a maximum speed of 140 km/h with the adapted engine. Moreover, there is enough reserve of power for the vehicle moving on typical urban routes and routes with slopes up to 10%.     

Availability analysis of a syngas fueled spark ignition engine using a multi-zone combustion model

A previously developed and validated zero-dimensional, multi-zone, thermodynamic combustion model for the prediction of spark ignition (SI) engine performance and nitric oxide (NO) emissions has been extended to include second-law analysis. The main characteristic of the model is the division of the burned gas into several distinct zones, in order to account for the temperature and chemical species stratification developed in the burned gas during combustion. Within the framework of the multi-zone model, the various availability components constituting the total availability of each of the multiple zones of the simulation are identified and calculated separately. The model is applied to a multi-cylinder, four-stroke, turbocharged and aftercooled, natural gas (NG) SI gas engine running on synthesis gas (syngas) fuel. The major part of the unburned mixture availability consists of the chemical contribution, ranging from 98% at the inlet valve closing (IVC) event to 83% at the ignition timing of the total availability for the 100% load case, which is due to the presence of the combustible fuel. On the contrary, the multiple burned zones possess mainly thermomechanical availability. Specifically, again for the 100% load case, the total availability of the first burned zone at the exhaust valve opening (EVO) event consists of thermomechanical availability approximately by 90%, with similar percentages for all other burned zones. Two definitions of the combustion exergetic efficiency are used to explore the degree of reversibility of the combustion process in each of the multiple burned zones. It is revealed that the crucial factor determining the thermodynamic perfection of combustion in each burned zone is the level of the temperatures at which combustion occurs in the zone, with minor influence of the whole temperature history of the zone during the complete combustion phase. The availability analysis is extended to various engine loads. The engine in question is supplied with increasingly leaner mixtures as loads rise in order to keep the emitted nitrogen oxides (NO_x) low. Therefore, in-cylinder combustion temperatures are reduced, resulting in increased destruction of availability due to combustion and reduced availability losses due to heat transfer with the cylinder walls, when expressed as percentages of the fuel chemical availability. Specifically, when engine load increases from 40% to 100% of full load, with the relative air–fuel ratio also increasing from 1.56 to 1.83, the destroyed availability due to combustion rises from 14.19% to 15.02% of the fuel chemical availability, while the respective percentage of the cumulative availability loss due to heat transfer decreases from 13.37% to 9.05%.     

Experimental investigation on effects of knocking on backfire and its control in a hydrogen fueled spark ignition engine

The experimental study was carried out on a multi-cylinder spark ignition engine fueled with hydrogen for analyzing the effect of knocking on backfire and its control by varying operating parameters. The experimental tests were conducted with constant speed at varied equivalence ratio. The equivalence ratio of 0.82 was identified as backfire occurring equivalence ratio (BOER). The backfire was identified by high pitched sound and rise in in-cylinder pressure during suction stroke. In order to analyze backfire at equivalence ratio of 0.82, the combustion analysis was carried out on cyclic basis. Based on the severity of in-cylinder pressure during suction stroke, the backfire can be divided into two categories namely low intensity backfire (LIB) and high intensity backfire (HIB). From this study, it is observed that there is frequent LIB in hydrogen fueled spark ignition engine during suction stroke, which promotes instable combustion and thus knocking at the end of compression stroke. This knocking creates high temperature sources in the combustion chamber and thus causes HIB to occur in the subsequent cycle. A notable salient point emerged from this study is that combustion with knocking can be linked with backfire as probability of backfire occurrence decreases with reduction in chances of knocking. Retarding spark timing and delaying injection timing of hydrogen were found to reduce the chances of backfire occurrence. The backfire limiting spark timing (BLST) and backfire limiting injection timing (BLIT) were found as 12 ⁰bTDC and 40 ⁰aTDC respectively.     

Comparisons of hydrogen and gasoline combustion knock in a spark ignition engine

Combustion knock is one of the primary constraints limiting the performance of spark-ignition hydrogen fuelled internal combustion engines (H2-ICE) as it limits the torque output and efficiency, particularly as the equivalence ratio nears stoichiometric operation. Understanding the characteristic of combustion knock in a H2-ICE will provide better techniques for its detection, prevention and control while enabling operation at conditions of improved efficiency.

Engine studies examining combustion knock characteristics were conducted with hydrogen and gasoline fuels in a port-injected, spark-ignited, single cylinder cooperative fuel research (CFR) engine. Characterization of the signals at varying levels of combustion knock from cylinder pressure and a block mounted piezoelectric accelerometer were conducted including frequency, signal intensity, and statistical attributes. Further, through the comparisons with gasoline combustion knock, it was found that knock detection techniques used for gasoline engines, can be applied to a H2-ICE with appropriate modifications. This work provides insight for further development in real time knock detection. This would help in improving reliability of hydrogen engines while allowing the engine to be operated closer to combustion knock limits to increase engine performance and reducing possibility of engine damage due to knock.     

Comparative performance of coke oven gas,hydrogen and methane in a spark ignition engine

In this study, coke oven gas (COG), a by-product of coke manufacture with a high volumetric percentage of H₂ and CH₄, has been identified as auxiliary support and promising energy source in stationary internal combustion engines. Engine performance (power and thermal efficiency) and emissions (NO_x, CO, CO₂ and unburned hydrocarbons) of COG, pure H₂ and pure CH₄ have been studied on a Volkswagen Polo 1.4 L port-fuel injection spark ignition engine. Experiments have been done at optimal spark advance and wide open throttle, at different speeds (2000–5000 rpm) and various air-fuel ratios (λ) between 1 and 2. The obtained data revealed that COG combines the advantages of pure H₂ and pure CH₄, widening the λ range of operation from 1 to 2, with very good performance and emissions results comparable to pure gases. Furthermore, it should be highlighted that this approach facilitates the recovery of an industrial waste gas.     

Combustion analysis of a spark ignition i. c. engine fuelled alternatively with natural gas and hydrogen-natural gas blends

This paper describes an experimental activity performed on a passenger car powered by a spark ignition engine fuelled alternatively with natural gas (CNG) and hydrogen-natural gas blends, with 15% (HCNG15) and 30% (HCNG30) of hydrogen by volume. The vehicle was tested on a chassis dynamometer over different driving cycles, allowing the investigation of more realistic operating conditions than those examined on an engine test bed at steady state conditions. Fuel consumption was estimated using the carbon balance methodology, allowing the comparison of engine average efficiency over the driving cycles for the tested fuels. Furthermore, cylinder pressure was measured and, by processing the pressure signal, a combustion analysis was performed allowing to estimate the burning rate and combustion phasing. Ignition timing was the same for all the tested fuels, in order to assess their interchangeability on in-use vehicles. Results showed CO₂ emission reduction between 3% and 6% for HCNG15 and between 13% and 16% for HCNG30 respect to natural gas. Fuel consumption in MJ/km did not show significant differences between CNG and HCNG15, while reductions between 3% and 7% have been observed with HCNG30. The heat release rate increased with hydrogen content in the blends, reaching values higher than those attained using CNG. The combustion duration, calculated as the angle between 10% and 90% of heat released, has been shortened, with 16% reduction for HCNG15 and 21% for HCNG30 respect to CNG at 2.5 bar imep and 2400 rpm. As a consequence, hydrogen addition resulted in a combustion phasing advance respect to CNG. Cycle-by-cycle variability decreased, particularly at low loads, due to the positive effect of hydrogen on combustion stability.     

Efficiency and emissions of a spark ignition engine fueled with synthetic gases obtained from catalytic decomposition of biogas

This paper presents the results of the tests developed in a naturally aspirated spark ignition engine, intended for installation in vehicles, fueled with synthetic gases obtained from catalytic decomposition of biogas. The experimental tests were carried out at three equivalence ratios and different speeds and loads. Two synthetic blends were used and the results were compared with those of gasoline and methane. Efficiency and emissions were calculated for the different fuels under the same operation conditions and it was found that at lean equivalence ratios, brake thermal efficiency with synthetic gases approached to the traditional fuels and even improved it at Φ = 0.7. BSCO₂ emissions increased due to the CO₂ content of the gaseous blends. While CO increased at stoichiometric conditions, it decreased at lean conditions because the H₂ contained in synthetic gases improved combustion at these conditions. BSHC measured were very low with synthetic gases because of the low content of methane in blends. The change in the fraction of H₂ and CO₂ of the synthetic blends led to quite different results in BSNOx. Syngas 1 BSNOx emissions were the lowest of all fuels, while syngas 2 BSNOx were the highest because of its high H₂ fraction.     

Experimental based comparative exergy analysis of a multi-cylinder spark ignition engine fuelled with different gaseous (CNG,HCNG, and hydrogen) fuels

The experimental investigation was carried out on a multi-cylinder spark ignition (SI) engine fuelled with compressed natural gas (CNG), hydrogen blended CNG (HCNG) and hydrogen with varying load at 1500 rpm in order to perform comparative exergy analysis. The exergy analysis indicates that work exergy, heat transfer exergy and exhaust exergy were the highest with hydrogen at all loads due to its high flame temperature, low quenching distance, and high flame speed. The engine's exergy efficiency was the highest with hydrogen (34.23%), and it was about 24.23% and 24.08% with CNG and HCNG respectively at high load (20.25 kW). This indicates a higher potential of hydrogen to convert chemical energy input of fuel into heat and then power output. The exergy destruction was observed minimum with hydrogen at all loads, and it was drastically reduced at high loads. The combustion irreversibility which was calculated using species present during combustion, was the main contributor to exergy destruction, and it decreased with hydrogen. The minimum combustion irreversibility was 11.75% with hydrogen, followed by HCNG and CNG with 16.46% and 18.88% respectively at high load. The high quality of heat due to high in-cylinder temperature and low entropy generation during combustion caused by less number of chemical species in hydrogen combustion are the main reasons for lower combustion irreversibility with hydrogen.     

Experimental study on a spark ignition engine fueled by CH4/H2 (70/30) and LPG

In the present study, a single-cylinder four-stroke SI engine was operated with LPG (C₄H₁₀/C₃H₈, 70:30), hydrogen and methane mixture (H₂/CH₄, 30:70). Experiments were conducted at excess air ratio between 0.8 and 1.5. Spark timing was varied from 14 to 35° CA BTDC under a constant load of 6 Nm at 1400 rpm.     

Combustion and emission characteristics of a spray guided direct-injection spark-ignition engine fueled with natural gas-hydrogen blends

Combustion and emission characteristics of a spray guided direct-injection spark-ignition engine fueled with natural gas-hydrogen blends were investigated. Results show that the brake thermal efficiency increases with the increase of hydrogen fraction and it shows an increasing and then decreasing trend with advancing fuel-injection timing. For later injection timings, the beginning of heat release is advanced with increasing hydrogen fraction, while the beginning of heat release is advanced and then retarded with the increase of hydrogen fraction at earlier injection timings. The flame development duration, rapid combustion duration and total combustion duration decrease with increasing hydrogen fraction. Maximum cylinder gas pressure, maximum mean gas temperature, maximum rate of pressure rise and maximum heat release rate show an increasing and then decreasing trend with the increase of hydrogen fraction. Brake NOx emission is increased and then decreased, while brake HC, CO and CO₂ emissions decrease with the increase of hydrogen fraction.     

An experimental study on performance and emission characteristics of a hydrogen fuelled spark ignition engine

In the present paper, the performance and emission characteristics of a conventional four cylinder spark ignition (SI) engine operated on hydrogen and gasoline are investigated experimentally. The compressed hydrogen at 20  MPa has been introduced to the engine adopted to operate on gaseous hydrogen by external mixing. Two regulators have been used to drop the pressure first to 300 kPa, then to atmospheric pressure. The variations of torque, power, brake thermal efficiency, brake mean effective pressure, exhaust gas temperature, and emissions of _NOx${\mathrm{NO}}_x$, CO, _CO2${\mathrm{CO}}_2$, HC, and _O2${\mathrm{O}}_2$ versus engine speed are compared for a carbureted SI engine operating on gasoline and hydrogen. Energy analysis also has studied for comparison purpose. The test results have been demonstrated that power loss occurs at low speed hydrogen operation whereas high speed characteristics compete well with gasoline operation. Fast burning characteristics of hydrogen have permitted high speed engine operation. Less heat loss has occurred for hydrogen than gasoline. _NOx${\mathrm{NO}}_x$ emission of hydrogen fuelled engine is about 10 times lower than gasoline fuelled engine. Finally, both first and second law efficiencies have improved with hydrogen fuelled engine compared to gasoline engine. It has been proved that hydrogen is a very good candidate as an engine fuel. The obtained data are also very useful for operational changes needed to optimize the hydrogen fueled SI engine design.     

Effects of hydrogen addition on engine performance in a spark ignition engine with a high compression ratio under lean burn conditions

In this study, the effects of hydrogen addition on the engine performance were investigated using spark ignition engine fueled gasoline with a compression ratio of 15 at an air excess ratio (λ) of 1.8 and above. At λ = 1.8, the indicated thermal efficiency at the spark timing of the knock limit reached the maximum level under the conditions in which the hydrogen fraction was set to 4% of the heating value of the total fuel. Based on a heat balance analysis, the best hydrogen fraction was found as a balance between the improvement in the burning efficiency and the increase in heat loss. The lean limit was extended when the hydrogen fraction was increased from λ = 1.80 to λ = 2.28. The hydrogen addition achieved the maximum indicated thermal efficiency at spark timing of the knock limit was obtained at λ = 2.04, where the hydrogen fraction was 10%.     

Research on the hydrogen injection strategy of a turbulent jet ignition (TJI) rotary engine fueled with natural gas/hydrogen blends

Natural gas/hydrogen blends (NGHB) fuel is considered as one of the ideal alternative fuels for the rotary engine (RE), which can effectively reduce the carbon emissions of RE. Additionally, applying turbulent jet ignition (TJI) mode to RE can significantly increase the combustion rate. The purpose of this study is to numerically investigate the influence of hydrogen injection position (HIP) and hydrogen injection timing (HIT) on the in-cylinder mixture formation, flame propagation and NOx emission of a TJI hydrogen direct injection plus natural gas port injection RE. Therefore, in this paper, a test bench and a 3D dynamic simulation model of the turbulent jet ignition rotary engine (TJI-RE) fueled with NGHB were respectively established. Moreover, the reliability of the 3D simulation model was verified by experimental data. Furthermore, based on the established 3D model, the fuel distribution and flame propagation in the cylinder under different HIPs and HITs were calculated. The results indicated that the HIP and HIT could change the hydrogen distribution by altering the impact position, impact angle, and the strength of vortexes in the cylinder. To improve the flame propagation speed, more hydrogen should be distributed in the pre-chamber. Additionally, a higher concentration of hydrogen in the cylinder should be maintained above the jet orifice. This was not only conducive to the rapid formation of the initial fire core in the pre-chamber, but also significantly improved the combustion rate of the in-cylinder mixture. Compared with other hydrogen injection strategies, the hydrogen injection strategy by using the HIP at the middle of the cylinder block and the HIT of 190^oCA(BTDC) could obtained the highest peak value of in-cylinder pressure and the highest NOx emission.     

An experimental study on ignition timing of hydrogen Wankel rotary engine

The hydrogen-fueled Wanke rotary engine is a promising power system that has both high power and eco-friendly properties. This work investigated the effect of ignition timing on a dual-spark plugs synchronous-ignition hydrogen-fueled Wankel rotary engine under low speed, part load and lean combustion. The results show that with delaying the ignition timing, CA0-10 is shortened first and then lengthened and CA10-90 is consistently shortened. When the CA50 is located between 35 and 40°CA ATDC, the maximum brake torque can be realized. Besides, the selection of ignition timing needs to consider the “trade-off” relationship between the combustion phase and corresponding in-cylinder pressure. The maximum brake torque ignition timing is between 5 and 10°CA ATDC. And there is also a “trade-off” relationship between stability and thermal load when ignition timing is selected. In addition, HC and NO emissions will not become the problem limiting the power performance of hydrogen-fueled Wankel rotary engine under this operating condition.     

Analysis of local convective heat transfer in a spark ignition engine

A computational fluid dynamics (CFD) code is applied to simulate fluid flow, heat transfer and combustion in a four-stroke single cylinder engine with pent roof combustion chamber geometry, having two inlet valves and two exhaust valves. Heat flux and heat transfer coefficient on the cylinder head, cylinder wall, piston, intake and exhaust valves are determined with respect to crank angle position. Results for a certain condition are compared for total heat transfer coefficient of the cylinder engine with available correlation proposed by experimental measurement in the literature and close agreement are observed. It was found that the local value of heat transfer coefficient varies considerably in different parts of the cylinder, but they have equivalent trend with crank angle. Based on the results, new correlations are suggested to predict maximum and minimum convective heat transfer coefficient in the combustion chamber of a SI engine.     

Experimental investigation of the effect of spark plug gap on a hydrogen fueled SI engine

In this work, an experimental study on the performance and exhaust emissions of a commercial hydrogen fueled spark ignition engine (HFSIE) was performed at partially and full wide open throttle (50% and 100% WOT) positions. The engine is a four-stroke cycle six-cylinder, engine volume of 4.9 L, port fuel injection, hydrogen fueled SI engine with a bore of 102.1 mm, a stroke of 101.1 mm and a compression ratio of 13.5:1. The experiments were performed using 3 different spark plug gaps (SPG) (0.4, 0.6 and 0.8 mm), varied engine speeds of 1000–3000 rpm and two ignition timing values (10 and 15° CA BTDC) at 50% and 100% wide open throttle (WOT). SPG is a factor affecting the performance of the engine depending on the engine structure. Maximum power values were obtained at 0.6 mm SPG for both 50% and 100% WOT at ignition timing values of 10 and 15° CA BTDC. The maximum efficiency values were obtained with a 0.8 mm SPG at 50% WOT. At 100% WOT position, the maximum efficiency values were obtained with a 0.6 mm spark plug gap (SPG) at ignition timing values of 10 and 15° CA BTDC. A significant decrease in NO emission was observed using hydrogen for all WOT and SPGs.