Fuel economy of hydrogen fuel cell vehicles

On the basis of on-road energy consumption, fuel economy (FE) of hydrogen fuel cell light-duty vehicles is projected to be 2.5–2.7 times the fuel economy of the conventional gasoline internal combustion engine vehicles (ICEV) on the same platforms. Even with a less efficient but higher power density 0.6 V per cell than the base case 0.7 V per cell at the rated power point, the hydrogen fuel cell vehicles are projected to offer essentially the same fuel economy multiplier. The key to obtaining high fuel economy as measured on standardized urban and highway drive schedules lies in maintaining high efficiency of the fuel cell (FC) system at low loads. To achieve this, besides a high performance fuel cell stack, low parasitic losses in the air management system (i.e., turndown and part load efficiencies of the compressor–expander module) are critical.     

Refueling hydrogen fuel cell vehicles with 68 proposed refueling stations in California: Measuring deviations from daily travel patterns

This paper examines the deviation of refueling a hydrogen fuel cell vehicle with limited opportunity provided by the 68 proposed stations in California. A refueling trip is inserted to reported travel patterns in early hydrogen adoption community clusters and the best and worst case insertions are analyzed. Based on these results, the 68 refueling stations provide an average of 2.5 and 9.6 min deviation for the best and the worst cases. These numbers are comparable to currently observed gasoline station deviation, and we conclude that these stations provide sufficient accessibility to residents in the target areas.     

Impact of experience on government policy toward acceptance of hydrogen fuel cell vehicles in Korea

As the “low carbon, green growth” agenda, which emphasized sustainable development through equilibrium between economic growth and environmental preservation, is propagated rapidly in Korea. Despite this progress, it is not uncommon for new products made through advanced technologies, such as hydrogen fuel cell vehicles, to face public skepticism preventing market penetration. Therefore, the factors impacting customer acceptance of hydrogen fuel cell vehicles have to be estimated. Furthermore, it is necessary to examine whether or not the policies related to these products can prevent public skepticism regarding them.     

Prospects for introducing hydrogen fuel cell vehicles in Malaysia

Sustainable economic development through adoption of hydrogen pathway is expected to simultaneously solve the double challenge of environment and energy security. The momentum of current research in this area is focused on optimizing the potential benefits in transportation sector through introduction of hydrogen fuel cell vehicles (FCVs). However the rapid adoption of critical cleaner energy system is still problematic in developing countries especially in transportation. This article sheds light on the Malaysian case by highlighting related issues and obstacles, and discusses the future prospects of hydrogen FCV. We argue that innovation and technological advancement of hydrogen FCV is important and ready for introduction in Malaysia; however it is not sufficient in explaining the conditions that will allow for rapid transition in Malaysia. The main message of this article is that hydrogen FCV in Malaysia can be expected and is possible when there is a thorough understanding of energy security issues, where energy policy integration for economic development and environmental objectives are achieved at the same time. The understanding of specific problems from the standpoint of developing country is crucial in encouraging government policies to induce development of hydrogen FCV.     

Multi-mode control strategy for fuel cell electric vehicles regarding fuel economy and durability

A proton electrolyte membrane (PEM) fuel cell system and a Li-ion battery (LIB) are two power sources in a fuel cell electric vehicle (FCEV). The fuel cell system is composed of a fuel cell stack and subsystems for air/hydrogen supply and cooling water. The operation procedure of the fuel cell system can be generally separated into several processes, e.g. starting up, normal/abnormal working and shutting down. In this paper, a multi-mode real-time control strategy for a FCEV is proposed. The strategy is established based on three typical processes (starting up, normal working, shutting down) of the fuel cell system, taking the fuel economy and system durability into consideration. The strategy is applied into a platform vehicle for the 12th 5-year project of “the next generation technologies of fuel cell city buses”. Experiments of the “China city bus typical cycle” on a test bench for the bus were carried out. Results show that, the fuel economy is 7.6 kg (100 km)⁻¹ in the battery charge-sustaining status. In a practical situation, a total driving mileage of more than 270 km can be achieved. Cycle testing also showed that, the degradation rate of the fuel cell was reduced to half of the original level. No performance degradation of the LIB system was observed in the cycling test.     

Analyzing potential lead markets for hydrogen fuel cell vehicles in Europe: Expert views and spatial perspective

The paper presents spatially explicit results for 27² countries of European Union indicating the potential lead markets for hydrogen fuel cell vehicles in 2030 and 2050. The assessment combined an expert elicitation survey results and a decision-making rule applied on a regional level using region specific characteristics. It has been shown that in 2030 the EU15 countries have a higher hydrogen FCV lead market score than EU12, with the difference of the lead market potential between EU15 and EU12 reduced in 2050. The results of the study can help policy makers to identify measures that could foster the deployment of hydrogen regions in specific lead markets. This is especially crucial as a large scale deployment of hydrogen vehicles and the related infrastructure needs to develop with lead markets as nuclei for further market replication and spread.     

Efficiencies of hydrogen storage systems onboard fuel cell vehicles

Energy efficiency, vehicle weight, driving range, and fuel economy are compared among fuel cell vehicles (FCV) with different types of fuel storage and battery-powered electric vehicles. Three options for onboard fuel storage are examined and compared in order to evaluate the most energy efficient option of storing fuel in fuel cell vehicles: compressed hydrogen gas storage, metal hydride storage, and onboard reformer of methanol. Solar energy is considered the primary source for fair comparison of efficiencies for true zero emission vehicles. Component efficiencies are from the literature. The battery powered electric vehicle has the highest efficiency of conversion from solar energy for a driving range of 300 miles. Among the fuel cell vehicles, the most efficient is the vehicle with onboard compressed hydrogen storage. The compressed gas FCV is also the leader in four other categories: vehicle weight for a given range, driving range for a given weight, efficiency starting with fossil fuels, and miles per gallon equivalent (about equal to a hybrid electric) on urban and highway driving cycles.     

Analysis of the control strategies for fuel saving in the hydrogen fuel cell vehicles

A hydrogen fuel cell vehicle requires fuel cells, batteries, supercapacitors, controllers and smart control units with their control strategies. The controller ensures that a control strategy predicated on the data taken from the traction motor and energy storage systems is created. The smart control unit compares the fuel cell nominal output power with the vehicle power demand, calculates the parameters and continually adjusts the variables. The control strategies that can be developed for these units will enable us to overcome the technological challenges for hydrogen fuel cell vehicles in the near future. This study presents the best hydrogen fuel cell vehicle configurations and control strategies for safe, low cost and high efficiency by comparing control strategies in the literature for fuel economy.     

Recent challenges of hydrogen storage technologies for fuel cell vehicles

Fuel cell vehicles have a high potential to reduce both energy consumption and carbon dioxide emissions. However, due to the low density, hydrogen gas limits the amount of hydrogen stored on board. This restriction also prevents wide penetration of fuel cells. Hydrogen storage is the key technology towards the hydrogen society. Currently high-pressure tanks and liquid hydrogen tanks are used for road tests, but both technologies do not meet all the requirements of future fuel cell vehicles. This paper briefly explains the current status of conventional technologies (simple containment) such as high-pressure tank systems and cryogenic storage. Another method, hydrogen-absorbing alloy has been long investigated but it has several difficulties for the vehicle applications such as low temperature discharge characteristics and quick charge capability due to its reaction heat. We tested a new idea of combining metal hydride and high pressure. It will solve some difficulties and improve performance such as gravimetric density. This paper describes the latest material and system development.     

The fuel cell electric vehicles: The highlight review

Transportation sector is the important sector and consumed the most fossil fuel in the world. Since COVID-19 started in 2019, this sector had become the world connector because every country relies on logistics. The transportation sector does not only deal with the human transportation but also relates to logistics. Research in every country has searched for alternative transportation to replace internal combustion engines using fossil fuel, one of the most prominent choices is fuel cells. Fuel cells can use hydrogen as fuel. Hydrogen can be fed to the fuel cells to provide electric power to drive vehicles, no greenhouse gas emission and no direct combustion required. The fuel cells have been developed widely as the 21st century energy-conservation devices for mobile, stationary, and especially vehicles. The fuel cell electric vehicles using hydrogen as fuel were also called hydrogen fuel cell vehicles or hydrogen electric vehicles. The fuel cells were misconceived by several people that they were batteries, but the fuel cells could provide electric power continuously if their fuel was provided continuously. The batteries could provide electric power as their only capacities, when all ions are released, no power could be provided. Because the fuel cell vehicles play important roles for our future transportation, the overall review for these vehicles is significantly interesting. This overall review can provide general and technical information, variety of readers; vehicle users, manufacturers, and scientists, can perceive and understand the fuel cell vehicles within this review. The readers can realize how important the fuel cell technologies are and support research around the world to drive the fuel cell vehicles to be the leading vehicles in our sustainable developing world.     

Fuel cell vehicles: State of the art with economic and environmental concerns

Hydrogen fueled fuel cell vehicles (FCVs) will play a major role as a part of the change toward the hydrogen based energy system. When combined with the right source of energy, fuel cells have the highest potential efficiencies and lowest potential emissions of any vehicular power source. As a result, extensive work into the development of hydrogen fueled FCVs is taking place. The aim of this paper is to highlight some of the research and development work which has occurred in the past five years on fuel cell vehicle technology, with a focus on economic and environmental concerns. It is observed that the current efforts are divided up into several parts. The performance, durability, and cost of fuel cell technology continue to be improved, and some fuel cells are currently ready to be mounted on vehicles and tested. Environmental and economic assessments of the entire hydrogen supply chain, including fuel cell end-use, are being carried out by groups of researchers around the world. It is currently believed that fuel cells need at least five more years of testing and improvement before large scale commercialization can begin. Economic and environmental analyses show that FCVs will likely be both economically competitive and environmentally benign. Indeed, the transition of the transportation sector to the use of hydrogen FCVs will represent one of the biggest steps toward the hydrogen economy.     

International overview of hydrogen and fuel cell research

Increasing environmental problems, limited fossil resources and the geopolitical dependence on crude oil are enormous challenges for our societies. According to energy experts from all over the world, fuel cell and hydrogen energy technologies will play an important role in the portfolio for a future energy economy. This is particularly true for the transport sector which is marked today by an extreme dependency on oil. Hydrogen needs to be produced cost-effectively and with zero or near-zero CO₂ emissions. Fuel cells, with their high electrical efficiencies and clean exhaust energy conversion, have the potential to produce excellent solutions to the ecological and economic problems provided that their development is pursued in a determined way and that their market launch is prepared.     

Plug-in hybrid fuel cell vehicles market penetration scenarios

The main objective of this research is to analyze the impact of the market share increase of hydrogen based road vehicles in terms of energy consumption and CO₂, on today's Portuguese light-duty fleet. Actual yearly values of energy consumption and emissions were estimated using COPERT software: 167112 TJ of fossil fuel energy, 12213 kton of CO₂ emission and 141 kton of CO, 20 kton of HC, 46 kton of NO_x and 3 kton of PM. These values represent 20–40% of countries total emissions. Additionally to base fleet, three scenarios of introduction of 10–30% fuel cell vehicles including plug-in hybrids configurations were analysed. Considering the scenarios of increasing hydrogen based vehicles penetration, up to 10% life cycle energy consumption reduction can be obtained if hydrogen from centralized natural gas reforming is considered. Full life cycle CO₂ emissions can also be reduced up to 20% in these scenarios, while local pollutants reach up to 85% reductions. For the purpose of estimating road vehicle technologies energy consumption and CO₂ emissions in a full life cycle perspective, fuel cell, conventional full hybrids and hybrid plug-in technologies were considered with diesel, gasoline, hydrogen and biofuel blends. Energy consumption values were estimated in a real road driving cycle and with ADVISOR software. Materials cradle-to-grave life cycle was estimated using GREET database adapted to Europe electric mix. The main conclusions on CO₂ full life cycle analysis is that light-duty vehicles using fuel cell propulsion technology are highly dependent on hydrogen production pathway. The worst scenario for the current Portuguese and European electric mix is hydrogen produced from on-site electrolysis (in the refuelling stations). In this case full life cycle CO₂ is 270 g/km against 190 g/km for conventional Diesel vehicle, for a typical 150,000 km useful life.     

Fuel economy evaluation of fuel cell hybrid vehicles based on equivalent fuel consumption

Fuel cell hybrid vehicles (FCHVs) have become a major topic of interest in the automotive industry owing to recent energy supply and environmental problems. Consequently, fuel economy evaluation methods of FCHVs have a popular research topic. The initial state of charge (SOC) and the final SOC of the battery have to be identical in an evaluation of the fuel economy of an FCHV. In an actual driving situation or during a forward simulation, however, the final SOC depends on the power management strategy, which is usually different from the initial SOC. To consider the effect of the difference between the initial and final SOC on fuel economy evaluation, the concept of equivalent fuel consumption, based on the optimal control, is introduced in this paper. A rule-based power management strategy is applied to an FCHV, and its fuel economy is evaluated in terms of the equivalent fuel consumption and compared to the optimal control result.     

Deployment of fuel cell vehicles in China: Greenhouse gas emission reductions from converting the heavy-duty truck fleet from diesel and natural gas to hydrogen

Hydrogen fuel cells, as an energy source for heavy duty vehicles, are gaining attention as a potential carbon mitigation strategy. Here we calculate the greenhouse gas (GHG) emissions of the Chinese heavy-duty truck fleet under four hydrogen fuel cell heavy-duty truck penetration scenarios from 2020 through 2050. We introduce Aggressive, Moderate, Conservative and No Fuel Cell Vehicle (No FCV) scenarios. Under these four scenarios, the market share of heavy-duty trucks powered by fuel cells will reach 100%, 50%, 20% and 0%, respectively, in 2050. We go beyond previous studies which compared differences in GHG emissions from different hydrogen production pathways. We now combine an analysis of the carbon intensity of various hydrogen production pathways with predictions of the future hydrogen supply structure in China along with various penetration rates of heavy-duty fuel cell vehicles. We calculate the associated carbon intensity per vehicle kilometer travelled of the hydrogen used in heavy-duty trucks in each scenario, providing a practical application of our research. Our results indicate that if China relies only on fuel economy improvements, with the projected increase in vehicle miles travelled, the GHG emissions of the heavy-duty truck fleet will continue to increase and will remain almost unchanged after 2025. The Aggressive, Moderate and Conservative FCV Scenarios will achieve 63%, 30% and 12% reductions, respectively, in GHG emissions in 2050 from the heavy duty truck fleet compared to the No FCV Scenario. Additional reductions are possible if the current source of hydrogen from fossil fuels was displaced with increased use of hydrogen from water electrolysis using non-fossil generated electricity.     

Examining fuel economy and carbon standards for light vehicles

This paper examines fuel economy and carbon standards for light vehicles (passenger cars and light trucks), discussing the rationale for standards, appropriate degrees of stringency and timing, regulatory structure, and ways to deal with “real world” fuel economy issues that may not be dealt with by the standards. There is no optimum method of establishing the stringency of a standard, but policymakers can be informed by analyses of technology cost-effectiveness from the viewpoint of different actors (e.g., society, vehicle purchasers) and of “top runners”—vehicles in the current fleet, or projections of future leading vehicles, that can serve as models for average vehicles some years later. The focus of the paper is on the US light vehicle fleet, with some discussion of applications to the European Union. A “leading edge” midsize car for the 2020 timeframe is identified, and various types of attribute-based standards are discussed. For the US, a 12–15 year target for new vehicle fleet improvement of 30–50% seems a reasonable starting point for negotiations. For 2030 or so, doubling current fuel economy is possible. In both cases, adjustments must be made in response to changing economic circumstances and government and societal priorities.     

An overview: Current progress on hydrogen fuel cell vehicles

The harmful consequences of pollutants emitted by conventional fuel cars have prompted vehicle manufacturers to shift towards alternative energy sources. Currently, fuel cells (FCs) are commonly regarded as highly efficient and non-polluting power sources capable of delivering far greater energy densities and energy efficiency than conventional technologies. Proton exchange membrane fuel cells (PEMFC) are viewed as promising in transportation sectors because of their ability to start at cold temperatures and minimal emissions. PEMFC is an electrochemical device that converts hydrogen and oxidants into electricity, water, and heat at various temperatures. The pros and cons of the technology are discussed in this article. Various fuel cell types and their applications in the portable, automobile, and stationary sectors are discussed. Additionally, recent issues associated with existing fuel cell technology in the automobile sector are reviewed.     

The role of hydrogen cars in the economy of California

Hydrogen has been proposed as an alternative transportation fuel that could reduce energy consumption and eliminate tailpipe emissions when used in fuel cell vehicles (FCVs). To investigate the potential effects of hydrogen vehicles on California’s economy over the next two decades, we employed the modified Costs for Advanced Vehicles and Energy (CAVE) model and a California-specific computable general equilibrium model. Results indicate that, even in the aggressive scenario, hydrogen cars can only account for a minor fraction of the on-road fleet through 2030. Although new sales could drop sharply, conventional gasoline cars and carryover pre-2010 vehicles are still expected to dominate the on-road vehicle stock and consume the majority of transportation energy through 2030. Transportation energy consumption could decline dramatically, mainly because of the fuel economy advantage of FCVs over conventional cars. Both moderate and aggressive hydrogen scenarios are estimated to have a slightly negative influence on California’s economy. However, the negative economic impacts could be lessened as the market for hydrogen and FCVs builds up. Based on the economic optimization model, both hydrogen scenarios would have a negative economic impact on California’s oil refining sector and, as expected, a positive impact on the other directly related sectors that contribute to either hydrogen production or FCV manufacturing.     

The spread of fire from adjoining vehicles to a hydrogen fuel cell vehicle

Two vehicle fire tests were conducted to investigate the spread of fire to adjacent vehicles from a hydrogen fuel cell vehicle (HFCV) equipped with a thermal pressure relief device (TPRD) : – 1) an HFCV fire test involving an adjacent gasoline vehicle, 2) a fire test involving three adjoining HFCV assuming their transportation in a carrier ship. The test results indicated that the adjacent vehicles were ignited by flames from the interior and exterior materials of the fire origin HFCV, but not by the hydrogen flames generated through the activation of TPRD.     

Achieving sustainable development goals through adoption of hydrogen fuel cell vehicles in India: An empirical analysis

Hydrogen is a growing facilitator for a multisectoral transition to a renewable energy-based economy. Despite this, there is negligible scholarly literature examining the connections between the hydrogen economy and the Sustainable Development Goals (SDGs) established by the United Nations. In this empirical investigation, we demonstrate a correlation between adopting Hydrogen fuel cell vehicles (HFCVs) and their direct and indirect impact on SDGs (#7, 9, 11, 12, 13,14 and 15). This empirical investigation was performed based on 358 valid sample responses from the pan-India survey. Utilising structural equation modelling, the hypotheses were tested, and the research model was validated. The findings revealed that the adoption of HFCV has a positive impact on SDGs. The results confirm that policy implications significantly change public perception regarding high cost and infrastructure readiness. Keeping the finding in mind, we recommend that the fuel retailers create more hydrogen refuelling stations across the country to ease infrastructure bottlenecks. Further, governments at various levels should provide financial benefits to green hydrogen producers, fuel cell manufacturers, HFCV manufacturers, and early adopters of HFCVs in India.