Self-crosslinked anion exchange membranes by bromination of benzylmethyl-containing poly(sulfone)s for direct methanol fuel cells

A series of novel anion exchange membranes based on poly(arylene ether sulfone) were fabricated. And the synthesized 1, 1, 2, 3, 3-pentamethylguanidine was used as a hydrophilic group. Bromination reaction rather than chloromethylation was used for the preparation of target conductive polymers. Fourier transform infrared spectroscopy (FTIR), ¹H NMR and mass spectrometry (MS) were used to characterize the as-synthesized polymers. The ratio of hydrophilic to hydrophobic monomers was varied to study the structure-property of the membranes. The performance of the membrane with both hydrophilic/hydrophobic segments was improved over the membrane with sole hydrophilic segments. The self-crosslinking structure of the as-prepared membranes is partly responsible for their very low methanol permeability with the minimum of 1.02 × 10⁻⁹ cm⁻²⋅S⁻¹ at 30 °C and insolubility in organic solvents considered. The structural dependence of water uptake is in the range of 25–87%. The as-prepared membranes did not suffer from serious membrane swelling. The ionic exchange capacity (IEC) reached a maximum of 1.21 mmol⋅g⁻¹. The ionic conductivity of the membrane in deionized water is 6.00 and 13.00 × 10⁻² S⋅cm⁻¹ at 30 and 80 °C respectively.     

Poly(arylene ether sulfone) with tetra(quaternary ammonium) moiety in the polymer repeating unit for application in solid alkaline exchange membrane fuel cells

Poly(arylene ether sulfone)s with tetra(quaternary ammonium) hydroxide groups in the repeating unit of the polymer main chain were prepared for solid alkaline exchange membrane fuel cells. We synthesized a novel monomer with four amine groups which were derivatized to ammonium functional groups. Using this monomer, we easily synthesized poly(arylene ether sulfone)s which conduct hydroxyl ions. This direct synthetic method can control the exact amount of quaternary ammonium hydroxide groups in the polymer structure. The polymers were characterized by NMR, thermogravimetric analysis, water uptake, conductivity, and cell performance. In a solid alkaline exchange membrane fuel cell test, a maximum power output of 77 mW cm⁻² was achieved using hydrogen and oxygen.     

Crosslinked sulfonated poly(arylene ether sulfone) membranes for fuel cell application

A series of sulfonated poly(arylene ether sulfone) with photocrosslinkable moieties is successfully synthesized by direct copolymerization of 3,3′-disulfonated 4,4′-difluorodiphenyl sulfone (SDFDPS) and 4,4′-difluorodiphenyl sulfone (DFDPS) with 4,4′-biphenol (BP) and 1,3-bis-(4-hydroxyphenyl) propenone (BHPP). The content of crosslinkable moieties in the polymer repeat unit is controlled from 0 to 10 mol% by changing the monomer feed ratio of BHPP to BP. The polymer membranes can be crosslinked by irradiating UV with a wavelength of 365 nm. From FT-IR analysis, it can be identified that UV crosslinking mainly occurs due to the combination reaction of radicals that occurs in conjunction with the breaking of the carbon–carbon double bonds (–CH = CH-) of the chalcone moieties in the backbone. Consequently, a new bond is created to form cyclobutane. The crosslinked membranes show less water uptake, a lower level of methanol permeability, and good thermal and mechanical properties compared to pristine (non-crosslinked) membranes while maintaining a reasonable level of proton conductivity. Finally, the fuel cell performance of the crosslinked membranes is comparable to that of the Nafion 115 membrane, demonstrating that these membranes are promising candidates for use as polymer electrolyte membranes in DMFCs.     

Fluorene-containing poly(arylene ether sulfone)s with imidazolium on flexible side chains for anion exchange membranes

Anion exchange membranes with high ionic conductivity and dimensional stability attract a lot of research interests. In present study, a series of fluorene-containing poly(arylene ether sulfone)s containing imidazolium on the flexible long side-chain are synthesized via copolycondensation, Friedel-Crafts reaction, ketone reduction, and Menshutkin reaction sequentially. The membranes used for characterization and membrane electrode assembly are obtained by solution casting and ion exchange thereafter. The morphology of the membranes is studied via transmission electron microscopy, and the microphase separation is observed. The long side-chain structure is responsible for the distinct hydrophilic-hydrophobic microphase separation, which facilitates the transport of hydroxide ions in the membranes. The incorporation of imidazolium on the flexible long side-chain is favorable for the ionic aggregation and transport in the membranes. The resulted membranes exhibit high hydroxide conductivities in the range of 48.5–83.1 mS cm⁻¹ at 80 °C. All these membranes show good dimensional stability and thermal stability. The single cell performance shows a power density of 102.3 mW cm⁻² at 60 °C using membrane electrode assembly based-on one of the synthesized polymers.     

Anion conductive poly(tetraphenyl phthalazine ether sulfone) containing tetra quaternary ammonium hydroxide for alkaline fuel cell application

The poly(tetraphenyl ether ketone sulfone)s (PTPEKSs) were synthesized from 1,2-bis(4-fluorobenzoyl)-3,4,5,6-tetraphenyl benzene (BFBTPB) and bis(4-fluorophenyl) sulfone with bis(4-hydroxydiphenyl) sulfone in sulfolane. The synthesis of poly(tetraphenyl phthalazine ether sulfone)s (PTPPESs) was carried out via an intramolecular ring-closure reaction of dibenzoylbenzene moiety with hydrazine monohydrate. The PTPPES-QAHs [poly(tetraphenyl phthalazine ether sulfone-quaternary ammonium hydroxide)]s were synthesized via chloromethylation of PTPPES, quaternization with trimethylamine, and followed by an anion exchange of tetra-quaternary ammonium chloride polymers with KOH. Different contents of quaternized unit in PTPPES-QAH (15, 20, 25 mol% of BFBTPB) were studied by FT-IR, ¹H NMR spectroscopy, and thermogravimetric analysis (TGA). Sorption experiments were conducted to observe the interaction of quaternized polymers with water. The ion exchange capacity (IEC), ion conductivity and cell performance of PTPPES-QAH were evaluated with increasing the degree of quaternization.     

Synthesis and characterization of sulfonated poly(arylene ether ketone ketone sulfone) membranes for application in proton exchange membrane fuel cells

A series of sulfonated poly(arylene ether ketone ketone sulfone) (SPAEKKS) copolymers were synthesized by nucleophilic polycondensation. The copolymers exhibit good thermal and oxidative stabilities, all the SPAEKKS copolymers can be cast into tough membranes. Ionic exchange capacities (IEC), water uptake properties, thermal stabilities, methanol diffusion coefficients and proton conductivities were thoroughly studied. Also the microstructures of the membranes were investigated by TEM. The proton conductivity of the SPAEKKS-4 membrane is close to that of Nafion-117 at 80 °C. The methanol diffusion coefficient of the membrane is much lower than that of Nafion-117 under the same testing conditions. The SPAEKKS membranes are promising in proton exchange membranes fuel cell (PEMFC) application.     

Hyperbranched-linear poly(ether sulfone) blend films for proton exchange membranes

Hyperbranched poly(ether sulfone) polymers having sulfonyl chloride end-groups is blended at up to 30 w% with linear poly(ether ether ether sulfone)s and a two-phase system is generated via spinodal decomposition upon drying from a DMAc solution. Conversion of the end-groups from sulfonyl chloride to sulfonic acid is accomplished using 16 M H₂SO₄ that is also believed to introduce additional sulfonic acid groups at the interface of the linear polymer. The blend films before and after conversion to sulfonic acid have similar tensile strengths as films composed of solely linear polymer (yield stress >40 MPa and Young's modulus >3 GPa m). These films are designed to test the viability of hyperbranched polymers as fuel cell membranes. Proton conductivities of up to 0.03 S cm⁻¹ are observed at 80 °C and 90% R.H indicating a good potential for use of hyperbranched polymers as a proton conduction material.     

A novel quaternized poly(ether sulfone) membrane for alkaline fuel cell application

A new type of poly(ether sulfone)‐based self‐aggregated anion exchange membrane (AEM) was successfully synthesized and used in H₂/O₂ fuel cell applications. The self‐aggregated structural design improves the effective mobility of OH^? ion and increases the ionic conductivity of AEM. Proton nuclear magnetic resonance and Fourier transform infrared spectroscopy spectra confirm successful chloromethylation and quaternization in the poly(ether sulfone). Thermogravimetric analysis curves show the self‐aggregated membrane was thermally stable up to 180 °C. The AEM also has excellent mechanical properties, with tensile strength 53.5 MPa and elongation at break 47.6% under wet condition at room temperature. The performance of H₂/O₂ single fuel cell at 30 °C showed the maximum power density of 162 mW cm^?2. These results show that the self‐aggregated quaternized poly(ether sulfone) membrane is a potential candidate for alkaline fuel cell applications. Copyright © 2014 John Wiley & Sons, Ltd.     

Synthesis of multi-block poly(arylene ether sulfone) copolymer membrane with pendant quaternary ammonium groups for alkaline fuel cell

A series of multi-block poly(arylene ether sulfone)s are synthesized via the copolymerization of bis(4-hydroxyphenol) sulfone, 3,3′, 5,5′-tetramethylbiphenol and 4,4′-difluorodiphenyl sulfone. The resulting multi-block copolymers are brominated by using N-bromosuccinmide (NBS) as bromination reagent. The bromomethylated copolymer is solution cast to form clear, creasable films, and subsequent soaking of these films in aqueous trimethylamine to give benzyltrimethylammonium groups. The anion exchange membranes obtained by the solution hydroxide exchange with aqueous sodium hydroxide show varying degrees of ionic conductivity depending on their ion exchange capacity. The highest hydroxide conductivity 0.029 S cm⁻¹ is achieved with the QBPES-40 membrane having IEC value of 1.62 mequiv g⁻¹ at room temperature and 100% RH. The obtained anion exchange membranes also have good mechanical properties and dimensional stability, which greatly facilitates the preparation of a MEA and the cell operation.     

Profile of extended chemical stability and mechanical integrity and high hydroxide ion conductivity of poly(ether imide) based membranes for anion exchange membrane fuel cells

We designed and synthesized a poly(ether imide) (PEI) membrane that has good chemical and mechanical stabilities. Alkalized PEI (A-PEI) membrane was fabricated by solution casting of chloromethylated PEI (CM-PEI) followed by quaternization and alkalization. The chemical structure of the synthesized polymers was verified by proton nuclear magnetic resonance (¹H NMR) and Fourier-transform infrared spectroscopy (FT-IR). Physiochemical properties of the membrane such as ion exchange capacity, water uptake, and swelling ratio were investigated. The membranes with a high degree of chloromethylation (DC) exhibited elevated hydroxide ion conductivity in range of 6.7–44.2 mS/cm at 90 °C under 100% relative humidity (RH). The hydrophilic-hydrophobic phase separation was verified by atomic force microscope (AFM) and small angle X-ray scattering (SAXS) measurements. Chemical stability was evaluated by measuring the durability of membranes while they were soaked in oxidative and alkaline solutions at 60 °C for 200 h.     

Role of post-sulfonation of poly(ether ether sulfone) in proton conductivity and chemical stability of its proton exchange membranes for fuel cell

Commercially available poly(ether ether sulfone), PEES, was directly sulfonated using concentrated sulfuric acid at low temperatures by minimizing degradation during sulfonation. The sulfonation reaction was performed in the temperature range of 5–25 °C. Sulfonated polymers were characterized by FTIR, ¹H NMR spectroscopy and ion exchange capacity (IEC) measurements. Degradation during sulfonation was investigated by measuring intrinsic viscosity, glass transition temperature and thermal decomposition temperature of sulfonated polymers. Sulfonated PEES, SPEES, membranes were prepared by solvent casting method and characterized in terms of IEC, proton conductivity and water uptake. The effect of sulfonation conditions on chemical stability of membranes was also investigated via Fenton test. Optimum sulfonation condition was determined to be 10 °C with conc. H₂SO₄ based on the characteristics of sulfonated polymers and also the chemical stability of their membranes. SPEES membranes exhibited proton conductivity up to 185.8 mS cm⁻¹ which is higher than that of Nafion 117 (133.3 mS cm⁻¹) measured at 80 °C and relative humidity 100%.     

Homologous flexible multi-cationic cross-linkers modified poly(aryl ether sulfone) anion exchange membranes for fuel cell applications

Issues of unsatisfactory ionic conductivity and chemical stability should be solved for anion exchange membranes (AEMs) in practical fuel cell applications. A series of flexible spacers, homologous multi-cationic cross-linkers with different lengths, were designed and synthesized from 1,4-diazabicyclo(2.2.2)octane (DABCO) and 1,6-dibromohexane, and subsequently used to fabricate a series of flexible multi-cationic cross-linked poly(aryl ether sulfone) (CQPAES) AEMs. The CQPAES membranes fabricated by simultaneous cross-linking and membrane formation are tough and pliable. The length and number of cations of the cross-linkers show noticeable effects on the comprehensive membrane performance. The CQPAES membranes display more distinct nano-phase separation morphology and well-developed ion transfer channels due to the higher mobility and hydrophilicity of the flexible long-chain multi-cationic segments. As a result, the CQPAES membranes exhibit gradually increased water uptake and ionic conductivity with the increase of cross-linker length. Furthermore, DABCO and hexyl segments in the cross-linker greatly enhance the steric hindrance and electron cloud density of the quaternary ammonium groups, which inhibit the Hoffmann elimination reaction. Consequently, the CQPAES membranes display a significant improvement in alkali stability than conventional benzyl-substituted quaternary ammonium group type AEMs.     

High performance blend membranes based on densely sulfonated poly(fluorenyl ether sulfone) block copolymer and imidazolium-functionalized poly(ether sulfone)

Abstract

Novel physically crosslinked polymer membranes were prepared by simply blending densely sulfonated poly(fluorenyl ether sulfone) with imidazolium-functionalized poly(ether sulfone). The blend showed well-defined ionic channels originating from the densely sulfonated structure and was physically crosslinked by ionic interactions. These two factors combined to enhance the physical stability and chemical stability of the prepared membranes while offering a conductivity over 0.24 S/cm at 80 °C for various amounts of crosslinker in the blend. The influence of this crosslinker amount on the chemophysical properties of the blend membranes was studied in a systematic way.     

Sulfonated poly(ether sulfone)-based silica nanocomposite membranes for high temperature polymer electrolyte fuel cell applications

Fuel Cell operation at high temperature (e.g. 120 °C) and low relative humidity (e.g. 50%) remains challenging due to creep (in the case of Nafion^®) and membrane dehydration. We approached this problem by filling PES 70, a sulfonated poly(ether sulfone) with a T_g of 235 ± 5 °C and a theoretical IEC of 1.68 mmol g⁻¹, with 5-20% silica nano particles of 7 nm diameter and 390 ± 40 m² g⁻¹ surface area. While simple stirring of particles and polymer solutions led to hazy, strongly anisotropic (air/glass side) and sometimes irregular shaped membranes, good membranes were obtained by ball milling. SEM analysis showed reduced anisotropy and TEM analysis proved that the nanoparticles are well embedded in the polymer matrix. The separation length between the ion-rich domains was determined by SAXS to be 2.8, 2.9 and 3.0 nm for PES 70, PES 70-S05 and Nafion^® NRE 212, respectively. Tensile strength and Young’s modulus increase with the amount of silica. Ex-situ in-plane proton conductivity showed a maximum for PES 70-S05 (2 mS cm⁻¹). In the fuel cell (H₂/air, 120 °C, <50%), it showed a current density of 173 mA cm⁻² at 0.7 V, which is 3.4 times higher than for PES 70.     

Novel high-performance nanocomposite proton exchange membranes based on poly (ether sulfone)

In the present research, proton exchange membranes based on partially sulfonated poly (ether sulfone) (S-PES) with various degrees of sulfonation were synthesized. It was found that the increasing of sulfonation degree up to 40% results in the enhancement of water uptake, ion exchange capacity and proton conductivity properties of the prepared membranes to 28.1%, 1.59 meq g⁻¹, and 0.145 S cm⁻¹, respectively. Afterwards, nanocomposite membranes based on S-PES (at the predetermined optimum sulfonation degree) containing various loading weights of organically treated montmorillonite (OMMT) were prepared via the solution intercalation technique. X-ray diffraction patterns revealed the exfoliated structure of OMMT in the macromolecular matrices. The S-PES nanocomposite membrane with 3.0 wt% of OMMT content showed the maximum selectivity parameter of about 520,000 S s cm⁻³ which is related to the high conductivity of 0.051 S cm⁻¹ and low methanol permeability of 9.8 × 10⁻⁸ cm² s⁻¹. Furthermore, single cell DMFC fuel cell performance test with 4 molar methanol concentration showed a high power density (131 mW cm⁻²) of the nanocomposite membrane at the optimum composition (40% of sulfonation and 3.0 wt% of OMMT loading) compared to the Nafion^®117 membrane (114 mW cm⁻²). Manufactured nanocomposite membranes thanks to their high selectivity, ease of preparation and low cost could be suggested as the ideal candidate for the direct methanol fuel cell applications.     

Comparison of alkaline fuel cell membranes of random & block poly(arylene ether sulfone) copolymers containing tetra quaternary ammonium hydroxides

A series of modified anion conductive block poly(arylene ether sulfone) copolymer membranes containing a selective substituted unit, 15%, 20% and 25% 4,4′-(2,2-diphenylethenylidene) diphenol, were prepared for use in alkaline fuel cells. The anion exchange membranes were synthesized by first introducing chloromethyl groups. Quaternary ammonium groups could then be added to the tetra-phenyl ethylene units, followed by subsequent ion exchange. The tetra quaternary ammonium hydroxide polymers showed high molecular weights and exhibited high solubility in polar aprotic solvents. The block copolymer membrane showed higher ionic conductivity (21.37 mS cm⁻¹) than the random polymer membrane of similar composition (17.91 mS cm⁻¹). The membranes showed good chemical stability in 1.0 M KOH solution at 60 °C. They were characterized by ¹H NMR, FT-IR, TGA and measurements of ion exchange capacity, water uptake and ionic conductivity.     

Preparation and characterization of sulfonated poly(tetra phenyl ether ketone sulfone)s for proton exchange membrane fuel cell

Sulfonated poly(tetra phenyl ether ketone sulfone)s SPTPEKS were successfully synthesized for proton exchange membrane. Poly(tetra phenyl ether ketone sulfone)s PTPEKS were prepared by the 4,4′-dihydroxydiphenylsulfone with 1,2-bis(4-fluorobenzoyl)-3,4,5,6-tetraphenylbenzene (BFBTPB) and 4,4′-difluorodiphenylsulfone, respectively, at 210 °C using potassium carbonate in sulfolane. PTPEKS were followed by sulfonation using chlorosulfonic acid and concentrated sulfuric acid at two stage reactions. Different contents of sulfonated unit of SPTPEKS (17, 20, 23 mol% of BFBTPB) were studied by FT-IR, ¹H NMR spectroscopy, and thermo gravimetric analysis (TGA). Sorption experiments were conducted to observe the interaction of sulfonated polymers with water. The ion exchange capacity (IEC) and proton conductivity of SPTPEKS were evaluated with increase of degree of sulfonation. The water uptake of synthesized SPTPEKS membranes exhibit 25–61% compared with 28% of Nafion 211^®. The SPTPEKS membranes exhibit proton conductivities (25 °C) of 11.7–25.3 × 10⁻³ S/cm compared with 33.7 × 10⁻³ S/cm of Nafion 211^®.     

Sulfonated poly(arylene ether)s based proton exchange membranes for fuel cells

During the past decade proton exchange membrane fuel cells (PEMFCs) as one kind of the potential clean energy sources for electric vehicles and portable electronic devices are attracting more and more attentions. Although Nafion® membranes are considered as the benchmark of proton exchange membranes (PEMs), the drawbacks of Nafion® membranes restrict the commercialization in the practical application of PEMFCs. As of today, the attention is to focus on developing both high-performance and low-cost PEMs to replace Nafion® membranes. In all of these PEMs, sulfonated poly(arylene ether ketone)s (SPAEKs) and sulfonated poly(arylene ether sulfone)s (SPAESs) are the most promising candidates due to their excellent performance and low price. In this review, the efforts of SPAEK and SPAES membranes are classified and introduced according to the chemical compositions, the microstructures and configurations, as well as the composites with polymers and/or inorganic fillers. Specifically, several perspectives related to the modification and composition of SPAESs and SPAEKs are proposed, aiming to provide the development progress and the promising research directions in this field.     

Anion conductive tetra-sulfonium hydroxides poly(fluorenylene ether sulfone) membrane for fuel cell application

A series of anion exchange membranes of poly (fluorenylene ether sulfone) containing tertiary sulfonium hydroxide-functionalized fluorenyl groups were synthesized by sequential polycondensation, chloromethylation, substitution with dimethyl sulfide and ion exchange. They showed excellent solubility in polar aprotic solvents. Consequently, flexible and tough alkaline membranes with varying ionic contents were obtained by an anion exchange of tertiary sulfonium chloride polymers with 1.0 M KOH at room temperature. Different levels of substitution were performed to achieve high ionic conductivity as well as upholding the membranes’ mechanical stability. The tertiary sulfonium membranes demonstrated lower water uptake compared to quaternary ammonium membrane. High hydroxide ion conductivity was achieved up to 18.3 mS cm^?1 at 80 °C with the membrane of the highest ion exchange capacity (IEC, 1.51 mmol g^?1). The resulting alkaline polymers were characterized by ¹H NMR, FT-IR, thermogravimetric analysis (TGA), water uptake, IEC, atomic force microscopic (AFM) images.     

Sulfonated poly(ether ether ketone)/poly(ether sulfone) composite membranes as an alternative proton exchange membrane in microbial fuel cells

Custom-made proton exchange membranes (PEM) are synthesized by incorporating sulfonated poly(ether ether ketone) (SPEEK) in poly(ether sulfone) (PES) for electricity generation in microbial fuel cells (MFCs). The composite PES/SPEEK membranes at various composition of SPEEK are prepared by the phase inversion method. The membranes are characterized by measuring roughness, proton conductivity, oxygen diffusion, water crossover and electrochemical impedance. The conductivity of hydrophobic PES membrane increases when a small amount (3–5%) of hydrophilic SPEEK is added. The electrochemical impedance spectra shows that the conductivity and capacitance of PES/SPEEK composite membranes during MFC operation are reduced from 6.15 × 10⁻⁷ to 6.93 × 10⁻⁵ (3197 Ω–162 Ω) and from 3.00 × 10⁻⁷ to 1.56 × 10⁻³ F, respectively when 5% of SPEEK added into PES membrane. The PES/SPEEK 5% membrane has the highest performance compared to other membranes with a maximum power density of 170 mW m⁻² at the maximum current density of 340 mA m⁻². However, the interfacial reaction between the membrane and the cathode with Pt catalyst indicates moderate reaction efficiency compared to other membranes. The COD removal efficiency of MFCs with composite membrane PES/SPEEK 5% is nearly 26-fold and 2-fold higher than that of MFCs with Nafion 112 and Nafion 117 membranes respectively. The results suggest that the PES/SPEEK composite membrane is a promising alternative to the costly perfluorosulfonate membranes presently used as separators in MFC systems.