Enhanced coal gasification heated by unmixed combustion integrated with an hybrid system of SOFC/GT

For clean utilization of coal, enhanced gasification by in situ CO₂ capture has the advantage that hydrogen production efficiency is increased while no energy is required for CO₂ separation. The unmixed fuel process uses a sorbent material as CO₂ carrier and consists of three coupled reactors: a coal gasifier where CO₂ is captured generating a H₂-rich gas that can be utilized in fuel cells, a sorbent regenerator where CO₂ is released by sorbent calcination and it is ready for capture and a reactor to oxidize the oxygen transfer material which produces a high temperature/pressure vitiated air. This technology has the potential to eliminate the need for the air separation unit using an oxygen transfer material. Reactors' temperatures range from 750 °C to 1550 °C and the process operates at pressure around 7.0 bar. This paper presents a global thermodynamic model of the fuel processing concept for hydrogen production and CO₂ capture combined with fuel and residual heat usage. Hydrogen is directly fed to a solid oxide fuel cell and exhaust streams are used in a gas turbine expander and in a heat recovery steam generator. This paper analyzes the influence of steam to carbon ratio in gasifier and regeneration reactor, pressure of the system, temperature for oxygen transfer material oxidation, purge percentage in calciner, average sorbent activity and oxidant utilization in fuel cell. Electrical efficiency up to 73% is reached under optimal conditions and CO₂ capture efficiencies near 96% ensure a good performance for GHG's climate change mitigation targets.     

Steam gasification of energy crops of high cultivation potential in Poland to hydrogen-rich gas

In the paper energy crops of considerable cultivation potential in Poland, namely: Salix viminalis, Helianthus tuberosus, Sida hermaphrodita, Spartina pectinata, Andropogon gerardi and Miscanthus X giganteus were tested in terms of steam gasification reactivity of biomass chars, as well as yields and composition of product gas in steam gasification and lime-enhanced steam gasification in a laboratory scale fixed bed reactor at 650 °, 700 ° and 800 °C.The highest value of reactivity for 50% of carbon conversion, R₅₀, was observed for Sida hermaphrodita, regardless the process temperature.Application of CaO for in-situ CO₂ capture in steam gasification of biomass chars resulted in hydrogen content increase at 650 °C to the levels comparable with the ones reached at 800 °C without carbonation reaction. Also hydrogen and total gas yields increased in tests of lime-enhanced gasification.     

Gasification of preheated coal: Experiment and thermodynamic equilibrium calculation

A new process integrating a circulating fluidized bed (CFB) reactor and an entrained bed reactor was proposed for gasification of preheated coal. The CFB reactor as a preheater was successfully used in clean coal combustion. In this study, gasification of preheated coal was tested in a bench-scale test rig, which consisted of a CFB preheater and a down flow bed (DFB) gasifier. The effects of operating parameters of the preheater and gasifier were revealed via thermodynamic equilibrium calculations. A stable preheating process was obtained in the CFB preheater at the O₂/C molar ratio of 0.31 and higher gasification reactivity was gained in preheated char owing to the improvement in intrinsic reactivity, specific surface area and total pore volume. Effective gasification of preheated char was achieved in the DFB gasifier at 1100 °C and the total O₂/C molar ratio of 0.67, meanwhile the CO + H₂ yield and carbon conversion increased. Thermodynamic equilibrium calculations revealed when the gasification reaction rates varied little above 1100 °C and the same carbon conversion was achieve in gasifier, lowering the temperature would lead to an increase in cold gas efficiency and a decrease in O₂ demand.     

High quality product gas from biomass steam gasification combined with torrefaction and carbon dioxide capture processes

Gasification is currently recognized as a mature technology to convert biomass into useful and versatile product gas for further energy and fuel applications. However, there are some remaining problems relating to the process operation and process efficiency due to inherent properties of biomass feedstock such as high moisture content, low energy density and high oxygen content. Strategies to improve the efficiency of biomass gasification as well as the quality of product gas are thus required. For this purpose, a combined process of torrefaction, gasification, and carbon dioxide capture is developed and simulated in a commercial simulator to investigate the performance of a biomass gasification coupled with a pre-treatment and a post-treatment processes. The results show that the quality of product gas is enhanced when combining gasification with a torrefaction and a CO₂ capture processes. The heating value of the product gas and the cold gas efficiency are both increased with additional torrefaction. The CO₂ capture process using monoethanolamine offers a CO₂ removal efficiency of about 83% and consequently increase the product gas heating value up to 27%.     

Experiments on chemical looping combustion of coal with a NiO based oxygen carrier

A chemical looping combustion process for coal using interconnected fluidized beds with inherent separation of CO₂ is proposed in this paper. The configuration comprises a high velocity fluidized bed as an air reactor, a cyclone, and a spout-fluid bed as a fuel reactor. The high velocity fluidized bed is directly connected to the spout-fluid bed through the cyclone. Gas composition of both fuel reactor and air reactor, carbon content of fly ash in the fuel reactor, carbon conversion efficiency and CO₂ capture efficiency were investigated experimentally. The results showed that coal gasification was the main factor which controlled the contents of CO and CH₄ concentrations in the flue gas of the fuel reactor, carbon conversion efficiency in the process of chemical looping combustion of coal with NiO-based oxygen carrier in the interconnected fluidized beds. Carbon conversion efficiency reached only 92.8% even when the fuel reactor temperature was high up to 970 °C. There was an inherent carbon loss in the process of chemical looping combustion of coal in the interconnected fluidized beds. The inherent carbon loss was due to an easy elutriation of fine char particles from the freeboard of the spout-fluid bed, which was inevitable in this kind of fluidized bed reactor. Further improvement of carbon conversion efficiency could be achieved by means of a circulation of fine particles elutriation into the spout-fluid bed or the high velocity fluidized bed. CO₂ capture efficiency reached to its equilibrium of 80% at the fuel reactor temperature of 960 °C. The inherent loss of CO₂ capture efficiency was due to bypassing of gases from the fuel reactor to the air reactor, and the product of residual char burnt with air in the air reactor. Further experiments should be performed for a relatively long-time period to investigate the effects of ash and sulfur in coal on the reactivity of nickel-based oxygen carrier in the continuous CLC reactor.     

Capturing and using CO2 as feedstock with chemical looping and hydrothermal technologies

Chemical looping technology for capturing and hydrothermal processes for conversion of carbon are discussed with focused and critical assessments. The fluidized and stationary reactor systems using solid, including biomass, and gaseous fuels are considered in chemical looping combustion, gasification, and reforming processes. Sustainability is emphasized generally in energy technology and in two chemical looping simulation case studies using coal and natural gas. Conversion of captured carbon to formic acid, methanol, and other chemicals is also discussed in circulating and stationary reactors in hydrothermal processes. This review provides analyses of the major chemical looping technologies for CO₂ capture and hydrothermal processes for carbon conversion so that the appropriate clean energy technology can be selected for a particular process. Combined chemical looping and hydrothermal processes may be feasible and sustainable in carbon capture and conversion and may lead to clean energy technologies using coal, natural gas, and biomass. Copyright © 2014 John Wiley & Sons, Ltd.     

Solar thermochemical gasification of wood biomass for syngas production in a high-temperature continuously-fed tubular reactor

Biomass gasification is an attractive process to produce high-value syngas. Utilization of concentrated solar energy as the heat source for driving reactions increases the energy conversion efficiency, saves biomass resource, and eliminates the needs for gas cleaning and separation. A high-temperature tubular solar reactor combining drop tube and packed bed concepts was used for continuous solar-driven gasification of biomass. This 1 kW reactor was experimentally tested with biomass feeding under real solar irradiation conditions at the focus of a 2 m-diameter parabolic solar concentrator. Experiments were conducted at temperatures ranging from 1000 °C to 1400 °C using wood composed of a mix of pine and spruce (bark included) as biomass feedstock. This biomass was used under its non-altered pristine form but also dried or torrefied. The aim of this study was to demonstrate the feasibility of syngas production in this reactor concept and to prove the reliability of continuous biomass gasification processing using solar energy. The study first consisted of a parametric study of the gasification conditions to obtain an optimal gas yield. The influence of temperature, oxidizing agent (H₂O or CO₂) or type of biomass feedstock on the product gas composition was investigated. The study then focused on solar gasification during continuous biomass particle injection for demonstrating the feasibility of a continuous process. Regarding the energy conversion efficiency of the lab scale reactor, energy upgrade factor of 1.21 and solar-to-fuel thermochemical efficiency up to 28% were achieved using wood heated up to 1400 °C.     

An experimental study on air gasification of biomass micron fuel (BMF) in a cyclone gasifier

Biomass micron fuel (BMF) produced from feedstock (energy crops, agricultural wastes, forestry residues and so on) through an efficient crushing process is a kind of powdery biomass fuel with particle size of less than 250 μm. Based on the properties of BMF, a cyclone gasifier concept has been considered in our laboratory for biomass gasification. The concept combines and integrates partial oxidation, fast pyrolysis, gasification, and tar cracking, as well as a shift reaction, with the purpose of producing a high quality of gas. In this paper, characteristics of BMF air gasification were studied in the gasifier. Without outer heat energy input, the whole process is supplied with energy produced by partial combustion of BMF in the gasifier using a hypostoichiometric amount of air. The effects of equivalence ratio (ER) and biomass particle size on gasification temperature, gas composition, gas yield, low-heating value (LHV), carbon conversion and gasification efficiency were studied. The results showed that higher ER led to higher gasification temperature and contributed to high H₂-content, but too high ER lowered fuel gas content and degraded fuel gas quality. A smaller particle was more favorable for higher gas yield, LHV, carbon conversion and gasification efficiency. And the BMF air gasification in the cyclone gasifier with the energy self-sufficiency is reliable.     

Calcium looping gasification for high-concentration hydrogen production with CO2 capture in a novel compact fluidized bed: Simulation and operation requirements

The coal/CaO/steam gasification system is one of the clean coal technologies being developed for hydrogen production with inherent carbon dioxide separation. A novel reactor configuration for the system is proposed in this paper. It consists of three major counterparts: a gasifier, a riser and a regenerator. A regenerable calcium-based sorbent CaO is used to remove carbon dioxide. In the gasifier, the coal-steam gasification reaction occurs with in situ carbon dioxide removal by carbonation reaction. The removal of carbon dioxide favors the gasification and water-shift reaction equilibrium and enables the production of a hydrogen-rich gas stream. CaO is regenerated in the regenerator by burning the unreacted char with oxygen, and a pure stream of carbon dioxide is separated after a cyclone. The regenerated CaO then flows into the riser above the gasifier, and removes the carbon dioxide in the outlet gases from the gasifier and drives the water-gas shift reaction forward, further improving the hydrogen purity. In this work, the feasibility and optimum process conditions of the proposed system were described. The hydrogen purity can reach 96 vol% at a steam flow 80 mol/s and CaO recycle rate 30 mol/s when the carbon conversion rate is 0.50. Increasing the steam flow and CaO recycle rate can enhance the hydrogen yield and purity. With the rise of operation pressure from 1 bar to 10 bar, the hydrogen yield and purity decrease and methane yield increases. High pressure leads to higher calcination temperature. At 10 bar, the temperature for CaCO₃ decomposition is approximately 1100 °C, at such temperature, the sorbent is easy to deactivate. The appropriate temperatures in the gasifier and the riser are 700 and 600 °C, respectively. An analysis of heat integration is conducted. The maximum carbon conversion rate is ∼0.65. A hydrogen production efficiency of 58.5% is obtained at a carbon conversion rate 0.50, steam flow 60 mol/s and CaO recycle rate 30 mol/s, with a hydrogen purity of 93.7 vol%.     

Integrated catalytic adsorption (ICA) steam gasification system for enhanced hydrogen production using palm kernel shell

This paper investigates the integrated catalytic adsorption (ICA) steam gasification of palm kernel shell for hydrogen rich gas production using pilot scale fluidized bed gasifier under atmospheric condition. The effect of temperature (600–750 °C) and steam to biomass ratio (1.5–2.5 wt/wt) on hydrogen (H₂) yield, product gas composition, gas yield, char yield, gasification and carbon conversion efficiency, and lower heating values are studied. The results show that H₂ hydrogen composition of 82.11 vol% is achieved at temperature of 675 °C, and negligible carbon dioxide (CO₂) composition is observed at 600 °C and 675 °C at a constant steam to biomass ratio of 2.0 wt/wt. In addition, maximum H₂ yield of 150 g/kg biomass is observed at 750 °C and at steam to biomass ratio of 2.0 wt/wt. A good heating value of product gas which is 14.37 MJ/Nm³ is obtained at 600 °C and steam to biomass ratio of 2.0 wt/wt. Temperature and steam to biomass ratio both enhanced H₂ yield but temperature is the most influential factor. Utilization of adsorbent and catalyst produced higher H₂ composition, yield and gas heating values as demonstrated by biomass catalytic steam gasification and steam gasification with in situ CO₂ adsorbent.     

Design of an integrated process for simultaneous chemical looping hydrogen production and electricity generation with CO2 capture

This study was aimed at proposing a novel integrated process for co-production of hydrogen and electricity through integrating biomass gasification, chemical looping combustion, and electrical power generation cycle with CO₂ capture. Syngas obtained from biomass gasification was used as fuel for chemical looping combustion process. Calcium oxide metal oxide was used as oxygen carrier in the chemical looping system. The effluent stream of the chemical looping system was then transferred through a bottoming power generation cycle with carbon capture capability. The products achieved through the proposed process were highly-pure hydrogen and electricity generated by chemical looping and power generation cycle, respectively. Moreover, LNG cold energy was used as heat sink to improve the electrical power generation efficiency of the process. Sensitivity analysis was also carried out to scrutinize the effects of influential parameters, i.e., carbonator temperature, steam/biomass ratio, gasification temperature, gas turbine inlet stream temperature, and liquefied natural gas (LNG) flow rate on the plant performance. Overall, the optimum heat integration was achieved among the sub-systems of the plant while a high energy efficiency and zero CO₂ emission were also accomplished. The findings of the present study could assist future investigations in analyzing the performance of integrated processes and in investigating optimal operating conditions of such systems.     

Assessment of flexible energy vectors poly-generation based on coal and biomass/solid wastes co-gasification with carbon capture

This paper evaluates biomass and solid wastes co-gasification with coal for energy vectors poly-generation with carbon capture. The evaluated co-gasification cases were evaluated in term of key plant performance indicators for generation of totally or partially decarbonized energy vectors (power, hydrogen, substitute natural gas, liquid fuels by Fischer–Tropsch synthesis). The work streamlines one significant advantage of gasification process, namely the capability to process lower grade fuels on condition of high energy efficiency. Introduction in the evaluated IGCC-based schemes of carbon capture step (based on pre-combustion capture) significantly reduces CO₂ emissions, the carbon capture rate being higher than 90% for decarbonized energy vectors (power and hydrogen) and in the range of 47–60% for partially decarbonized energy vectors (SNG, liquid fuels). Various plant concepts were assessed (e.g. 420–425 MW net power with 0–200 MW_th flexible hydrogen output, 800 MW_th SNG, 700 MW_th liquid fuel, all of them with CCS). The paper evaluates fuel blending for optimizing gasification performance. A detailed techno-economic evaluation for hydrogen and power co-generation with CCS was also presented.     

Design,simulation and experimental study of a directly-irradiated solar chemical reactor for hydrogen and syngas production from continuous solar-driven wood biomass gasification

The use of concentrated solar energy as the high-temperature heat source for the thermochemical gasification of biomass is a promising prospect for producing CO₂-neutral chemical fuels (syngas). The solar process saves biomass resource because partial combustion of the feedstock is avoided, it increases the energy conversion efficiency because the calorific value of the feedstock is upgraded by the solar power input, and it also reduces the need for downstream gas cleaning and separation because the gas products are not contaminated by combustion by-products. A new concept of solar spouted bed reactor with continuous biomass injection was designed in order to enhance heat transfer in the reactor, to improve the gasification rates and gas yields by providing constant stirring of the particles, and to enable continuous operation. Thermal simulations of the prototype were performed to calculate temperature distributions and validate the reactor design at 1.5 kW scale. The reliable operation of the solar reactor based on this new design was also experimentally demonstrated under real solar irradiation using a parabolic dish concentrator. Wood particles were continuously gasified at temperatures ranging from 1100 °C to 1300 °C using either CO₂ or steam as oxidizing agent. Carbon conversion rates over 94% and gas productions over 70 mmol/g_biomass were achieved. The energy contained in the biomass was upgraded thanks to the solar energy input by a factor of up to 1.21.     

Hydrogen production from autothermal CO2 gasification of cellulose in a fixed-bed reactor: Influence of thermal compensation from CaO carbonation

Biomass gasification is a promising technology to produce renewable syngas used for energy and chemical applications. However, biomass gasification has challenges of low process energy efficiency, low syngas production with low H₂/CO ratio and the sintering of biomass ash which limit the deployment of the technology. This work investigated the influence of in-situ generated heat from CaO–CO₂ on cellulose CO₂ gasification using a fixed bed reactor, thermogravimetric analysis-Fourier transform infrared spectroscopy (TGA-FTIR) and differential scanning calorimetry (DSC). Experimental results indicate an approximate 20 °C temperature difference in the fix-bed reactor between cellulose CO₂ gasification with the energy compensation of CaO carbonation (denoted auto-thermal biomass gasification) and conventional CO₂ gasification of cellulose after the power of external furnaces were turned off. Around 5 times H₂/CO molar ratio is obtained after switching off the power in the auto-thermal biomass gasification compared with conventional gasification. The gas yield enhances significantly from 0.29 g g^?1 cellulose to 0.56 g g^?1 cellulose when CaO/cellulose mass ratio increases from 0 to 5. Furthermore, the TGA-FTIR results demonstrate the feasibility of adopting energy compensation of CaO carbonation to reduce the gasification temperature. DSC analysis also proves that the released heat from the CaO–CO₂ reaction reduces the required energy for cellulose degradation.     

A novel continuous reactor with shaftless spiral for chemical looping gasification and the control of operating parameters

A novel continuous reactor with shaftless spiral for chemical looping gasification (CLG) of rice husk is expected to propose for application and optimal parameter. Syngas concentration, efficiency, lower heating value of syngas and micromorphology structure were investigated under different conditions of temperature, ratio of OC and rice husk (O/C) and speed. The results indicated that CLG in the shaftless spiral reactor had a better performance. The gas yield, carbon conversion efficiency and gasification efficiency were 73.33%, 63.92% and 98.26% higher than that of fixed-bed reactor, respectively. Further, higher temperature obviously enhanced gas production and efficiency but was easy to cause agglomeration and harmful to OC regeneration. Furthermore, lower O/C would increase the combustible gas production but cause a serious sintering and decrease gas production and carbon conversion efficiency. Moreover, lower speed would promote the gas production and efficiency but cause agglomeration. In addition, lower speed had a greater effect on H₂ yield than CO. As a result, the shaftless spiral reactor was beneficial to CLG. The best performance with gas production of 70.99% and gasification efficiency of 67.80% was obtained in shaftless spiral reactor under the optimal parameters with temperature of 800 °C, O/C of 1.5 and speed of 5.5 r/min.     

Sorbent enhanced hydrogen production from steam gasification of coal integrated with CO2 capture

In this work, CO₂ capture and H₂ production during the steam gasification of coal integrated with CO₂ capture sorbent were investigated using a horizontal fixed bed reactor at atmospheric pressure. Four different temperatures (650, 675, 700, and 750 °C) and three sorbent-to-carbon ratios ([Ca]/[C] = 0, 1, 2) were studied. In the absence of sorbent, the maximum molar fraction of H₂ (64.6%) and conversion of coal (71.3%) were exhibited at the highest temperature (750 °C). The experimental results verified that the presence of sorbent in the steam gasification of coal enhanced the molar fraction of H₂ to more than 80%, with almost all CO₂ was fixed into the sorbent structure, and carbon monoxide (CO) was converted to H₂ and CO₂ through the water gas shift reaction. The steam gasification of coal integrated with CO₂ capture largely depended on the reaction temperature and exhibited optimal conditions at 675 °C. The maximum molar fraction of H₂ (81.7%) and minimum CO₂ concentration (almost 0%) were obtained at 675 °C and a sorbent-to-carbon ratio of 2.     

Heat integration modeling of hydrogen production from date seeds via steam gasification

The purpose of the current study is to identify the potential of energy-efficient hydrogen (H₂) production from date seeds as biomass via steam gasification process along with heat integration in Gulf countries. A reaction kinetics model has been established for steam gasification with in-situ carbon dioxide (CO₂) capture of date seeds using MATLAB software. The kinetics of reactions involved in the gasification process was calculated using the optimization parameters fitting approach. The heat integration model has been developed via mixed integer nonlinear programming (MINLP) in MATLAB. In the parametric study, temperature and steam/biomass ratio considered their impact on syngas composition and energy recovery. Results showed that both variables have a strong positive effect on H₂ production and depicted maximum production of 68 mol% at a temperature of 750 °C with steam/biomass ratio of 1.2. Methane (CH₄) and CO₂ production were low in the product gas, which showed the activity of water gas shift reaction, methanation reaction, and carbonation reaction. Utilization of waste heat via process heat integration within the system reduced system's external heat load. More than 70% of energy recovered, which could be utilized for gasification and steam production. Energy analysis and process heat integration proved a prospective approach for energy-efficient and sustainable hydrogen production from date seeds.     

Valorisation of vegetable market wastes to gas fuel via catalytic hydrothermal processing

Residues of leek, cabbage and cauliflower from the market places as representatives of lignocellulosic biomass were processed via hydrothermal gasification to produce energy fuel. The experiments were carried out in a batch reactor at temperatures 300, 400, 500 and 600 °C and corresponding pressures varying in the range of 7.5–43 MPa. Natural mineral additives trona, dolomite and borax were used as homogenous catalysts to determine their effects on the gasification. More than 70 wt% of carbon in vegetable residue samples were detected in the gas phase after the hydrothermal gasification process at 600 °C. The addition of trona mineral further promoted the gasification reactions and as a result, less than 5 wt% carbon remained in the solid residue at the same temperature, degrading the biomass samples into gas and liquid products. The fuel gas with the highest calorific value was recorded to be 25.6 MJ/Nm³, from the hydrothermal gasification of cabbage at 600 °C, when dolomite was used as the homogeneous catalyst. The liquid products obtained in the aqueous phase were detected as organic acids, aldehydes, ketones, furfurals and phenols. The gas products were consisted of hydrogen, carbon dioxide, methane, and as minors; carbon monoxide and low molecular weight hydrocarbons (ethane, propane, etc.). Above 500 °C, all biomass samples yielded 50–55 vol% of CH₄ and H₂ while the CO₂ composition was around 40 vol% as the gas product.     

Hydrogen amplification from coke oven gas using a CO2 adsorption enhanced hydrogen amplification reactor

To improve coke oven gas (COG) energy conversion, alternative configurations for amplifying hydrogen from COG are proposed in this paper. In these new configurations, a CO₂ adsorption enhanced hydrogen amplification reactor is combined with a pressure swing adsorption separation unit (PSA) to produce pure hydrogen. Hydrogen production was integrated with desorption gas utilization, in situ CO₂ capture and waste heat recovery to improve COG energy conversion efficiency and decrease CO₂ emissions. To analyze the advantages of the flowsheet modifications, technical and economic performance indicators were used to evaluate and compare the performances of the various system configurations. Simulation results show that the alternative configurations proposed in this paper have higher energy conversion efficiencies, higher hydrogen yields and shorter dynamic payback periods. The variation of technical performance with reaction temperature, pressure, sorbent to carbon ratio and steam to carbon ratio were also analyzed using a sensitivity study. Optimal operating conditions for the CO₂ adsorption enhanced hydrogen amplification reactor were obtained based on the simulation results.     

Iron and nickel doped alkaline-earth catalysts for biomass gasification with simultaneous tar reformation and CO2 capture

The tar reforming catalytic activity of iron and nickel based catalysts supported on alkaline-earth oxides CaO, MgO and calcined dolomite [a (CaMg)O solid solution] has been investigated in a fixed bed reactor operating at temperatures ranging from 650 to 850 °C; toluene and 1-methyl naphthalene were used as model compounds for tar generated during biomass gasification. The CO₂ absorption capacities of Fe/(CaMg)O and Ni/(CaMg)O were also investigated at the lower temperature condition (650 °C) at which the sorption process is thermodynamically favoured. It was found that iron and nickel may be optimised in the substrate particles to enhance both the catalytic activity and the carbon deposition resistance during catalytic tests, at the same time reducing critical limitations on CO₂ capture capacity.