Analytical design of enhanced PID filter controller for integrating and first order unstable processes with time delay

An analytical design for a proportional-integral derivative (PID) controller cascaded with a first order lead/lag filter is proposed for integrating and first order unstable processes with time delay. The design algorithm is based on the internal model control (IMC) criterion, which has a single tuning parameter to adjust the performance and robustness of the controller. A setpoint filter is used to diminish the overshoot in the servo response. In the simulation study, the controllers were tuned to have the same degree of robustness by measuring the maximum sensitivity, Ms, in order to obtain a reasonable comparison. Furthermore, the robustness of the controller was investigated by inserting a perturbation uncertainty in all parameters simultaneously to obtain the worst case model mismatch, and the proposed method showed more robustness against process parameter uncertainty than the other methods. For the selection of the closed-loop time constant, λ, a guideline is also provided over a broad range of time-delay/time-constant ratios. The simulation results obtained for the suggested method were compared with those obtained for other recently published design methods to illustrate the superiority of the proposed method.     

Synthesis of PID controller for unstable and integrating processes

Properly designed controllers provide stable closed-loop response for open-loop unstable processes. Internal model controller equivalent PID tuning rules for low order unstable plus dead time systems are synthesized in this work. The controller is approximated near the vicinity of zero (origin). Controller parameters are derived by equating the closed-loop response to a control-signature (desired closed-loop response) involving a user defined tuning parameter, λ. Simulations are carried out to show the performance of the proposed tuning scheme for both set point and disturbance rejection cases.     

Analytical design of PID controller cascaded with a lead-lag filter for time-delay processes

An analytical method for the design of a proportional-integral-derivative (PID) controller cascaded with a second-order lead-lag filter is proposed for various types of time-delay process. The proposed design method is based on the IMC-PID method to obtain a desired, closed-loop response. The process dead time is approximated by using the appropriate Pade expansion to convert the ideal feedback controller to the proposed PID·filter structure with little loss of accuracy. The resulting PID·filter controller efficiently compensates for the dominant process poles and zeros and significantly improves the closed-loop performance. The simulation results demonstrate the superior performance of the proposed PID·filter controller over the conventional PID controllers. A guideline for the closed-loop time constant, λ, is also suggested for the FOPDT and SOPDT models.     

Comments on “Synthesis of PID controller for unstable and integrating processes”—Chemical Engineering Science 64 (2009) 2807–2816

In the above-mentioned paper [Chemical Engineering Science 64 (2009) 2807–2816], the problem of synthesis of PID controller for unstable and integrating processes is considered. Analytical PID controller tuning rules are proposed by a correct approximation function using desired closed-loop response technique. However, we find that there exist some mistakes and misprints in this paper. This note points out the flaw of the commented paper.     

On-line process identification and PID controller autotuning

We propose a new and simple on-line process identification method for the automatic tuning of the PID controller. It does not require a special type of test signal generators such as relay or P controller only if the signals are persistently exciting. That is, a user can choose arbitrary signal generators such as relay, a P controller, the controller itself, pulse signal and step signal generator because it needs only the measured process output and the controller output. It can incorporate nonlinearities due to actuator saturation or manual mode operation during identification work and shows a good robustness to measurement noises, nonlinearity of the process and disturbances. The proposed autotuner combined with the identification method and tuning rule using a model reduction shows good control properties compared with previous autotuning methods.     

A new predictive PID controller for the processes with time delay

A new proportional-integral-derivative (PID) controller is proposed based upon a simplified generalized predictive control (GPC) control law. The tuning parameters of the proposed predictive PID controller are obtained from the simplified GPC control law for the 1 ^st -order and 2 ^nd -order processes with time delays of integer and non-integer multiples of the sampling time. The internal model technique is employed to compensate the effect of time delay of the target process. The predictive PID controller is equivalent to the PI controller when the target process is 1 ^st -order and to the PID controller when the target process is an integrating process. The performance of the proposed predictive PID controller is almost the same as that of the simplified GPC. The main advantage of the proposed control scheme over other control methods is the ease of tuning and operation.     

Robust PID controller design for nonlinear processes using JITL technique

A robust PID controller design methodology for nonlinear processes is proposed based on the just-in-time learning (JITL) technique. To do so, a composite model consisting of a nominal ARX model and the JITL, where the former is used to capture linear process dynamics and the latter to approximate the inevitable modeling error caused by the process nonlinearity, is employed to model the process dynamics in the operating space of interest. The state space realizations of this composite model and PID controller are then reformulated as an uncertain closed-loop system, by which the corresponding robust stability condition is developed. Literature examples are employed to illustrate the proposed methodology and a comparison with the previous result is made.     

Multiloop PID controller design using partial least squares decoupling structure

The goal of this paper is to identify and control multi-input multi-output (MIMO) processes by means of the dynamic partial least squares (PLS) model, which consists of a memoryless PLS model connected in series with linear dynamic models. Unlike the traditional decoupling MIMO process, the dynamic PLS model can decompose the MIMO process into a multiloop control system in a reduced subspace. Without the decoupler design, the optimal tuning multiloop PID controller based on the concept of general minimum variance and the constrained criteria can be directly and separately applied to each control loop under the proposed PLS modeling structure. Several potential applications using this technique are demonstrated.     

An energy effective PID tuning method for the control of polybutadiene latex reactor based on closed-loop identification

The PBL (Polybutadiene Latex) production process is a typical batch process. Changes of the reactor characteristics due to the accumulated scaling with the increase of batch cycles require adaptive tuning of the PID controller being used. In this work we propose a tuning method for PID controllers based on the closed-loop identification and the genetic algorithm (GA) and apply it to control the PBL process. An approximated process transfer function for the PBL reactor is obtained from the closed-loop data by using a suitable closed-loop identification method. Tuning is performed by GA optimization in which the objective function is given by ITAE for the setpoint change. The proposed tuning method showed good control performance in actual operations.     

计量泵行程调节的鲁棒非脆弱PID控制器设计

This job focuses on the stroke regulation of a class of high-precision metering pumps.A parametertuning method of robust non-fragile PID(proportional-integral-derivative)controllers is proposed with the assumption that a PID controller has additive gain perturbations.An H-infinite robust PID controller can be obtained by solving a linear matrix inequality.This approach can guarantee that the closed-loop control systems is asymptotically stable and the H-infinite norm of the transfer function from the disturbance to the output of a controlled system is less than a given constant to attenuate disturbances.The simulation case shows that the control performance of the proposed strategy is significantly better than the traditional PID approach in the situation with perturbations of controller parameters.     

Simplified design of proportional-integral-derivative (PID) controller to give a time domain specification for high order processes

An efficient simplified method is proposed for the time domain design of industrial proportional-integral-derivative (PID) controllers and lead-lag compensators for high order single input single output (SISO) systems. The proposed analytical method requires no trial error steps for a lead-lag compensator design in the time domain by using the root-locus method. A practical PID controller design method was obtained based on the corresponding lead-lag compensator to give a required time-domain specification. Simulation studies were carried out to illustrate the control performance of the controllers by the proposed method. The proposed PID controller and lead-lag compensator directly satisfied time domain control specifications such as damping ratio, maximum overshoot, settling time and steady sate error without trial and error steps. The suggested algorithm can easily be integrated with a toolbox in commercial software such as Matlab.     

Multivariate time delay analysis based local KPCA fault prognosis approach for nonlinear processes☆

Currently, some fault prognosis technology occasionally has relatively unsatisfied performance especially for in-cipient faults in nonlinear processes duo to their large time delay and complex internal connection. To overcome this deficiency, multivariate time delay analysis is incorporated into the high sensitive local kernel principal com-ponent analysis. In this approach, mutual information estimation and Bayesian information criterion (BIC) are separately used to acquire the correlation degree and time delay of the process variables. Moreover, in order to achieve prediction, time series prediction by back propagation (BP) network is applied whose input is multivar-iate correlated time series other than the original time series. Then the multivariate time delayed series and future values obtained by time series prediction are combined to construct the input of local kernel principal component analysis (LKPCA) model for incipient fault prognosis. The new method has been exemplified in a sim-ple nonlinear process and the complicated Tennessee Eastman (TE) benchmark process. The results indicate that the new method has superiority in the fault prognosis sensitivity over other traditional fault prognosis methods. ? 2016 The Chemical Industry and Engineering Society of China, and Chemical Industry Press. Al rights reserved.     

Iterative identification of output error model for industrial processes with time delay subject to colored noise

To dealwith colored noise and unexpected load disturbance in identification of industrial processes with time delay, a bias-eliminated iterative least-squares (ILS) identification method is proposed in this paper to estimate the output error model parameters and time delay simultaneously. An extended observation vector is constructed to establish an ILS identification algorithm. Moreover, a variable forgetting factor is introduced to enhance the convergence rate of parameter estimation. For consistent estimation, an instrumental variable method is given to deal with the colored noise. The convergence and upper bound error of parameter estimation are analyzed. Two illustrative examples are used to show the effectiveness and merits of the proposed method.     

A novel two-dimensional PID controller design using two-dimensional model predictive iterative learning control optimization for batch processes

It is known that the key indicators of batch processes are controlled by conventional proportional–integral–derivative (PID) strategies from the view of one-dimensional (1D) framework. Under such conditions, the information among batches cannot be used sufficiently; meanwhile, the repetitive disturbances also cannot be handled well. In order to deal with such situations, a novel two-dimensional PID controller optimized by two-dimensional model predictive iterative learning control (2D-PID-MPILC) is proposed. The contributions of this paper can be summarized as follows. First, a novel two-dimensional PID (2D-PID) controller is developed by combining the advantages of a PID-type iterative learning control (PIDILC) strategy and the conventional PID method. This novel 2D-PID controller overcomes the aforementioned disadvantages and extends the conventional PID algorithm from one-dimension to two-dimensions. Second, the tuning guidelines of the presented 2D-PID controller are obtained from the two-dimensional model predictive control iterative control (2D-MPILC) method. Thus, the proposed approach inherits the advantages of both PID control, PIDILC strategy, and 2D-MPILC scheme. The superiority of the proposed method is verified by the case study on the injection modelling process.     

A strong tracking predictor for nonlinear processes with input time delay

Nonlinear state prediction is of crucial importance to design controllers for nonlinear processes with input time delay. In this paper, the extended nonlinear state predictor (ENSP) we proposed is first outlined, which is used to predict the future states of a class of nonlinear processes with input time delay. A new concept of strong tracking predictor (STP) is then proposed, and an orthogonality principle is given as a criterion to design the STP. On the basis of the orthogonality principle, the ENSP is modified, which results in a STP. After the detailed STP algorithm is presented, we prove that the STP is locally asymptotically convergent for a class of nonlinear deterministic processes if some sufficient conditions are satisfied. In the presence of measurement noise, it is further proved that the proposed STP is exponentially bounded under certain conditions. Finally, computer simulations with a MIMO nonlinear model are presented, which illustrate that the proposed STP can predict accurately the future states of a class of nonlinear time delay processes no matter whether the states change suddenly or slowly, in addition, it has definite robustness against model/plant mismatches.     

General rules for optimal tuning the PIλDµ controllers with application to first‐order plus time delay processes

For two main reasons optimal tuning the PI^λD^µ controllers is a challenging task: First, the search space is very large in dealing with such controllers, and second, there is not any generally applicable method for stability testing of the linear feedback systems containing both time delay and fractional‐order controllers. Hence, easy‐to‐use and effective rules for optimal tuning such controllers are highly demanded. In this paper, explicit formulas for optimal tuning the parameters of the PI^λD^µ controller, when it is applied in series with a first‐order plus time‐delay process in a standard output‐feedback system, are proposed. © 2012 Canadian Society for Chemical Engineering     

A one-step tuning method for PID controllers with robustness specification using plant step-response data

This paper presents a novel method for proportional-integral-derivative (PID) controller tuning directly using the step response data of the process without resorting to a process model. The required process data are collected from a one-shot step test that can be conducted under either closed-loop or open-loop conditions. The proposed method derives the PID parameters so that the resulting control system behaves as closely as possible to the prescribed reference model. Two structures of the reference model are considered for general design and improved disturbance rejection, respectively. A simple one-dimensional optimization problem is formulated to determine an appropriate reference model for the controlled process. Moreover, the proposed PID tuning method includes a robustness specification based on the maximum peak of sensitivity function that enables the user to explicitly address the trade-off between performance and robustness. Simulation examples are provided to illustrate the superiority of the proposed method over existing (model-based) tuning methods.