Experimental study on the mechanical behavior and failure mechanism of 3d MWK carbon/epoxy composites under quasi‐static loading

Quasi‐static tensile, out‐of compression, in‐plane compression, three‐point‐bending and shear tests were conducted to reveal the mechanical behavior and failure mechanisms of three‐dimensional (3D) multiaxial warp‐knitted (MWK) carbon/epoxy composites. The characterization of the failure process and deformation analysis is supported by high‐speed camera system and Digital Image Correlation. The results show that tensile, bending, out‐of‐plane compression, in‐plane compression stress–strain response exhibit obvious linear elastic feature and brittle fracture characteristics, whereas the shear response exhibits a distinct nonlinear behavior and gradual damage process. Meanwhile, 3D MWK carbon/epoxy composites have good mechanical properties, which can be widely used in the fields of engineering. In addition, the failure for tension behaves as interlayer delaminating, 90/+45/−45° interface debonding and tensile breakage of 0° fibers; the damage for out‐of‐plane compression is mainly interlaminar shear dislocation together with local buckling and shear fracture of fibers; the failure pattern for in‐plane compression is 90° fiber separating along fiber/matrix interface as well as 0/+45/−45° fiber shear fracture in the shear plane. The main failure for bending is fiber/matrix interface debonding and fibers tearing on the compression surface, 0° fibers breakage on the tension surface as well as fiber layers delaminating. Although the shear behavior is characterized by a gradually growing shear matrix damage, 90/+45/−45° interface debonding, +45/−45° fibers shear fracture, and final 0° fiber compression failure. POLYM. COMPOS., 37:3486–3498, 2016. © 2015 Society of Plastics Engineers     

SiC/SiC mini-composites with multilayer ZrSiO4 interphase: Room-temperature properties and toughening mechanism

SiC/SiC mini-composites reinforced with SiC fibers coated with different numbers of ZrSiO₄ sublayers prepared via a non-hydrolytic sol-gel process were fabricated. The tensile strength and work of fracture of the prepared SiC/SiC mini-composites were determined, and the relationship between their mechanical properties and fracture morphologies was discussed. The toughening mechanism and the variation tendency of their mechanical properties were further elaborated by analyzing the interfacial debonding morphologies of the SiC/SiC mini-composites with 1 and 4 layers of ZrSiO₄ interphase as well as the results of prior studies. A relatively rare phenomenon—the delamination of the multilayer ZrSiO₄ interphase in the SiC/SiC mini-composites but not on the SiC fibers—was observed, which clearly demonstrated the weak bonding between the ZrSiO₄ sublayers in the SiC/SiC mini-composites. The ZrSiO₄ sublayer delamination mechanism was then explained based on the high-magnification morphologies found in and beside the ZrSiO₄ interphase.     

Failure mechanisms of carbon nanotube fibers under different strain rates

Strong and uniform carbon nanotube (CNT) fibers with tensile strength around 1.2 GPa were prepared from vertically aligned CNT arrays, and their mechanical properties were studied using a wide range of tensile strain rates. The cyclic load/unload process, polarized Raman measurements, and fiber fracture surfaces were also used to study the failure mechanism of the CNT fibers. It is found that the fibers exhibit a strain-rate strengthening effect, and have different failure mechanisms at high and low strain rates. The key factors that limit the mechanical properties of the CNT fibers were then investigated based on a failure mechanism analysis: inter-tube slippage happens at low strain-rates, and “cascade-like” breaking dominates at high strain-rates. The maximum strength of the fibers appears at high strain rates, and is mainly determined by the CNT alignment.     

Preferred orientation of chopped fibers in polymer-based composites processed by selective laser sintering and fused deposition modeling: Effects on mechanical properties

The orientation of reinforcing fibers in polymer-based composites greatly affects their mechanical features. It is known that different orientations of continuous fibers in the stacked layers of a laminate play a crucial role in providing an isotropic mechanical behavior, while the alignment of chopped fibers in injection molding of composites results in a degree of anisotropy. Recent additive manufacturing techniques have offered a way of controlling the fiber orientation. This article aims to investigate the effect of fiber orientation on the mechanical properties of polyamide/carbon fiber composites processed by fused deposition modeling and selective laser sintering. Tensile samples which had different fibers and layer interface with respect to the sample axis (and therefore to the tensile load) were produced. Tensile tests were performed at different strain rates; the tensile properties and the fracture surface morphology were correlated with the processing method and the sample microstructure. The best strength and stiffness were observed when the fibers and the layer interfaces were parallel to the sample axis.     

Fundamental influences on quasistatic and cyclic material behavior of short glass fiber reinforced polyamide illustrated on microscopic scale

In this work, the influences of fiber orientation and weld lines on the morphological structures and the mechanical behavior of polyamide 6.6 (PA6.6‐GF35) are investigated. In quasistatic and fatigue tests tensile and 3‐point‐bending loads are applied. Test temperatures vary between RT and 150°C. Two different specimen types are produced by using injection moulding process to create different fiber orientations as well as weld lines. Fiber orientations are determined using computer tomography. Scanning electron microscopy is used to investigate fracture surfaces of tested specimens. Results show that mechanical properties and morphological structures depend highly on fiber orientation and temperature. Transversely oriented fibers in weld lines result in brittle failure mechanisms and decreased mechanical properties. Different stress distributions in the specimens under tensile and flexural loads have influence on the material behavior as well. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40842.     

Failure mechanism and tensile constitutive model of the unidirectional-laminated Cf/SiC–Al composites

The unidirectional-laminated C_f/SiC–Al composites were prepared by using precursor infiltration and pyrolysis (PIP) and vacuum pressure infiltration processes. Bulk density and open porosity of as-prepared C_f/SiC–Al composites were characterized which showed a large number of pores in the unidirectional-laminated carbon fiber preform were filled with SiC and Aluminum alloy matrix. The uniaxial tensile tests were conducted to study the mechanical properties. The fracture surface and cross-section of tensile specimens were characterized to clarify the failure mechanism. The results showed that under the action of load, the propagation of microcracks in matrix led to interface debonding, fiber fracture and pull-out. According to the stress-displacement behavior and analysis of damage process, the prediction formulas of the linear proportional limit stress value and the tensile strength value were proposed. A bilinear constitutive model was established based on the assumption of the damage process which well characterized constitutive response of the composites.     

基于深度学习的平纹Cf/SiC复合材料原位拉伸损伤演化与断裂分析

为揭示平纹C_f/SiC复合材料的拉伸损伤演化及失效机理,开展了X射线CT原位拉伸试验,获得材料的三维重构图像,利用深度学习的图像分割方法,准确识别出拉伸裂纹并实现其三维可视化。分析了平纹C_f/SiC复合材料损伤演化与失效机理,基于裂纹的三维可视化结果对材料损伤进行了定量表征。结果表明:平纹C_f/SiC复合材料的拉伸力学行为呈现非线性,拉伸过程中主要出现基体开裂、界面脱黏、纤维断裂及纤维拔出等损伤;初始缺陷易引起材料损伤,孔隙多的部位裂纹数量也多;纤维束外基体裂纹可扩展至纤维束内部,并发生裂纹偏转。基于深度学习的智能图像分割方法为定量评估陶瓷基复合材料损伤演化与失效机理提供了有效分析手段。     

Concentration effect of γ‐glycidoxypropyltrimethoxysilane on the mechanical properties of glass fiber–epoxy composites

In this study, glass fibers were modified using γ‐glycidoxypropyltrimethoxysilane of different concentrations to improve the interfacial adhesion at interfaces between fibers and matrix. Effects of γ‐glycidoxypropyltrimethoxysilane on mechanical properties and fracture behavior of glass fiber/epoxy composites were investigated experimentally. Mechanical properties of the composites have been investigated by tensile tests, short beam tests, and flexural tests. The short‐beam method was used to measure the interlaminar shear strength (ILSS) of laminates. The tensile and flexural properties of composites were characterized by tensile and three‐point bending tests, respectively. The fracture surfaces of the composites were observed with a scanning electron microscope. On comparing the results obtained for the different concentrations of silane solution, it was found that the 0.5% GPS silane treatment provided the best mechanical properties. The ILSS value of heat‐cleaned glass fiber reinforced composite is enhanced by ∼59% as a result of the glass fiber treatment with 0.5% γ‐GPS. Also, an improvement of about 37% in tensile strength, about 78% in flexural strength of the composite with the 0.5% γ‐GPS treatment of glass fibers was observed. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Properties and modification methods for vegetable fibers for natural fiber composites

Studies on structure and properties of natural vegetable fibers (NVF) show that composites made of NVF combine good mechanical properties with a low specific mass. The high level of moisture absorption by the fiber, its poor wettability, as well as the insufficient adhesion between untreated fibers and the polymer matrix lead to debonding with age. To build composites with high mechanical properties, therefore, a surface modification of the fibers is necessary. The existing physical and chemical NVF modification methods—e.g., plasma treatment or graft copolymerization—which are used for the development of NVF–polymer composite properties is discussed. It is shown that modified cellulose fiber–polymer interaction mechanisms are complex and specific to every definite system. By using an coupling agent, like silanes or stearin acid, the Young's modulus and the tensile strength increases, dependent on the resin, until 50%. Simultaneously, the moisture absorption of the composites decreases for about 60%. With other surface modifications, similar results are obtained. © 1996 John Wiley & Sons, Inc.     

Thermomechanical properties of poly(lactic acid) films reinforced with hydroxyapatite and regenerated cellulose microfibers

Novel composite films constituted of poly(lactic acid) (PLA), hydroxyapatite (HAp), and two types of regenerated cellulose fillers—particulate and fibrous type—were produced by melt extrusion in a twin‐screw micro‐compounder. The effect of the film composition on the tensile and dynamic mechanical behavior and the HAp dispersion in the PLA matrix were investigated thoroughly. Appearance of crazed regions and prevention of HAp aggregation in the PLA matrix were elucidated in the composites with up to 15 wt % particulate cellulose content, which was the main reason for only slight reduction in the tensile properties, and consequently trivial degradation of their pre‐failure energy absorption as compared to neat PLA films. Superior dynamical energy storage capacities were obtained for the particulate cellulose modified composites, while their fibrous counterparts had not as good properties. Additionally, the anisotropic mechanical behavior obtained for the extruded composites should be favorable for use as biomaterials aimed at bone tissue engineering applications. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40911.     

2维C/SiC复合材料的拉伸损伤演变过程和微观结构特征

通过单向拉伸和分段式加载-卸载实验,研究了二维编织C/SiC复合材料的宏观力学特性和损伤的变化过程.用扫描电镜对样品进行微观结构分析,并监测了载荷作用下复合材料的声发射行为.结果表明:在拉伸应力低于50MPa时,复合材料的应力-应变为线弹性;随着应力的增加,材料模量减小,非弹性应变变大,复合材料的应力-应变行为表现为非线性直至断裂.复合材料的平均断裂强度和断裂应变分别为23426MPa和0.6%.拉伸破坏损伤表现为:基体开裂,横向纤维束开裂,界面层脱粘,纤维断裂,层间剥离和纤维束断裂.损伤累积后最终导致复合材料交叉编织节点处纤维束逐层断裂和拔出,形成斜口断裂和平口断裂.     

Residual stresses in polymers. II. Their effect on mechanical behavior

The distribution of density and tensile properties in quenched modified poly(phenylene oxide) specimens was investigated. Quenching was carried out from temperature level above T_g to below T_g temperatures. Simultaneous to buildup of residual stresses, profiles of density and tensile properties were observed. The profiles were obtained using the layer removal technique, which was found not to affect the measured properties. Quenching of the material results in a steep density gradient in the surface layers. Correspondingly, the tensile modulus increases significantly from the surface to the inner layers and so are also the ultimate tensile properties. This behavior could be accounted for neither by the conventional packing volume approach nor by superposition of internal and external stresses. However, observations of the fracture surfaces are very supportive and indicate that the fracture initiation sites are influenced by the residual stresses. Hence, the mechanical behavior is strongly affected by both density and residual stresses profile. Density is the controlling factor in determining the elastic properties whereas residual stresses determine the ultimate strength and fracture mechanism.     

Mechanical properties of (poly(L‐lactide‐co‐glycolide))‐based fibers coated with hydroxyapatite layer

This article presents the results of the experimental study on manufacturing and mechanical evaluation of poly(L ‐lactide‐co‐glycolide) (PLGA)‐based fibers modified with ceramic nanoparticles. Study was conducted to establish the effect of biomimetic formation of apatite layers on polymeric fibers on their mechanical properties. The tensile tests were performed to determine the influence of polymer crystallinity and the presence of hydroxyapatite nanoparticles (nanoHAp) on mechanical properties of PLGA fibers coated with hydroxyapatite (HAp) layer. HAp deposits on the surfaces of the fibers precipitated from simulated body fluid (SBF). Three types of fibers coated with HAp layers were compared in mechanical tests. The results indicated that by using a biomimetic fiber coating method the mechanical properties of the fibers are affected by their crystallinity. The nanoHAp modified polymer fibers after incubation in SBF were found to have a continuous HAp layer. The layer affected the mechanical behavior (force–strain function) of the fibers from nonlinear to linear, typical of ceramic materials. The tensile modulus of the fibers with a continuous layer was found to increase with the apatite layer thickness, whereas the tensile strength decreases. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Piezoresistive behavior of epoxy matrix‐carbon fiber composites with different reinforcement arrangements

In this work, the self‐monitoring capability of epoxy matrix‐carbon fiber composites has been studied. Different concentrations and arrangements of reinforcements were used, including random chopped, unidirectional and bi‐directional continuous carbon fibers, weaved and nonweaved. Mechanical properties were determined by uniaxial tensile tests. The composite electric to mechanical behavior was established by determining its electrical resistivity variation as a function of the stress‐strain curve. It was observed that the composites electrical resistance increased during tensile tests, a trend that indicates piezoresistive behavior. The increase was linear for the chopped reinforced composites, while it exhibits different slopes in the continuous reinforced composites. The initial smaller slope corresponds mainly to separation of the 90° oriented fibers and/or transversal cracking of the matrix, whereas the latter higher slope is caused by fiber fracture. The results demonstrated how each reinforcement configuration exhibited a unique and typical electrical response depending on the specific reinforcement, which might be appropriate either for strain‐monitoring or damage‐monitoring. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Characterization of PAN-based nonburning (nonflammable) fibers

In this article, a continuous stabilization process is used to make nonburning (nonflammable) fibers from polyacrylonitrile (PAN) fibers. The effect of the shrinkage behavior and the stretching process of PAN fibers during the stabilization process on the physical properties, morphology, and flammability of the resultant nonourning fibers is studied for the first time. The higher shrinkage of PAN fibers during the continuous stabilization process is found to increase the diameter, the core proportion, and flammability and decrease the Al value, density, mechanical properties, and formation of oriented molecular chains in the resultant nonburning fibers. The effect of the shrinkage behavior of PAN fibers on the fracture surface of the nonburning fibers is also discussed. The nonburning fibers show a fracture structure radiating from the fiber center to the boundary. The structures are composed of small and fine radial strip-layer–like fibrils. Nonburning fibers developed using an optimum stretch process, not only had increased preferred orientation and density, but also had improved mechanical properties. Those fibers also have sufficient nonflammability. © 1993 John Wiley & Sons, Inc.     

Study of SiC fiber axial compressive behavior using tensile recoil measurement

SiC fibers have been widely investigated as reinforcements for advanced ceramic matrix composites owing to their excellent high-temperature properties. However, the axial compressive strength of SiC fibers has not been thoroughly studied. In this study, the compressive behavior of two SiC fiber types containing different compositions and thermal degradation were characterized by tensile recoil measurements. Results illustrated that the SiC fiber compressive strength was 30%–50% of its tensile strength, after heat treatment at 1200℃–1800℃ for 0.5 h in argon. The fiber compressive failure mechanism was studied, and a “shear-bending-cleavage” model was proposed for the recoil compression fracture of pristine SiC fibers. The average compressive and tensile strengths of the pristine SiC-II fiber were 1.37 and 3.08 GPa, respectively. After treatment at 1800℃ for 0.5 h in argon, the SiC-II fiber compressive strength decreased to 0.42 GPa, whereas the tensile strength reduced to 1.47 GPa. The mechanical properties of the fibers degraded after high-temperature treatment. This could be attributed to SiC grain coarsening and SiC_xO_y phase decomposition.     

Damage and failure analysis of a SiCf/SiC ceramic matrix composite using digital image correlation and acoustic emission

The analysis of failure behaviors of continuous fiber-reinforced ceramic matrix composites (CMCs) requires the characterization of the damage evolution process. In service environments, CMCs exhibit complex damage mechanisms and failure modes, which are affected by constituent materials, meso architecture, inherent defects, and loading conditions. In this paper, the in-plane tensile mechanical behavior of a plain woven SiC_f/SiC CMC was investigated, and damage evolution and failure process were studied in detail by digital image correlation (DIC) and acoustic emission (AE) methods. The results show that: the initiation of macro-matrix cracks have obvious local characteristic, and the propagation paths are periodically distributed on the material surface; different damage modes (matrix cracking and fiber fracture) would affect the AE energy signal and can be observed in real-time; the significant increase of AE accumulated energy indicates that serious damage occurs inside the material, and the macroscopic mechanical behavior exhibits nonlinear characteristic, which corresponds to the proportional limit stress (PLS) of the material.     

Effect of molecular rigidity and hydrogen bond interaction on mechanical properties of polyimide fibers

Six kinds of polyimide (PI) fibers with different molecular rigidity and hydrogen bond interactions were designed and prepared in order to investigate the relationship between structure and mechanical properties. The rigidity, aggregation structure, fracture morphology, hydrogen bond, and charge transfer (CT) interactions were investigated in detail. Conformational rigidity of six PI fibers were simulated and measured by D‐values of energy barrier and bottom in potential energy curves of PI units. Rigid rod‐like PI macromolecules tend to pack in order and show better mechanical properties. However, with the increase of D‐values, fracture mechanisms change from ductile fracture to brittle fracture. Brittle fracture resulting from high conformational rigidity is adverse to improvement of mechanical properties of PI fibers. Besides, strength of hydrogen bond and CT interactions are characterized by infrared spectroscopy and ultraviolet absorption spectra, respectively. The results indicate that higher interactions lead to higher tensile strength and initial modulus. Finally, PI fibers, which possess moderate conformational rigidity and strong hydrogen bond interactions, exhibit highest tensile strength (1.82 GPa) and initial modulus (85.7 GPa) in six kinds of PI fibers. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43677.     

Intermediate-Temperature Stress Rupture of a Woven Hi-Nicalon, BN-Interphase, SiC-Matrix Composite in Air

Woven Hi-Nicalon™-reinforced melt-infiltrated SiC-matrix composites were tested under tensile stress-rupture conditions in air at intermediate temperatures. A comprehensive examination of the damage state and the fiber properties at failure was performed. Modal acoustic emission analysis was used to monitor damage during the experiment. Extensive microscopy of the composite fracture surfaces and the individual fiber fracture surfaces was used to determine the mechanisms leading to ultimate failure. The rupture properties of these composites were significantly worse than expected compared with the fiber properties under similar conditions. This was due to the oxidation of the BN interphase. Oxidation occurred through the matrix cracks that intersected the surface or edge of a tensile bar. These oxidation reactions resulted in strong bonding of the fibers to one another at regions of near fiber-to-fiber contact. It was found that two regimes for rupture exist for this material: a high-stress regime where rupture occurs at a fast rate and a low-stress regime where rupture occurs at a slower rate. For the high-stress regime, the matrix damage state consisted of through-thickness cracks. The average fracture strength of fibers that were pulled out (the final fibers to break before ultimate failure) was controlled by the slow-crack-growth rupture criterion in the literature for individual Hi-Nicalon fibers. For the low-stress regime, the matrix damage state consisted of microcracks which grew during the rupture test. The average fracture strength of fibers that were pulled out in this regime was the same as the average fracture strength of individual fibers pulled out in as-produced composites tested at room temperature.     

Effect of off-axis angle on mesoscale deformation and failure behavior of plain-woven C/SiC composites with digital image correlation

In this study, the deformation response and failure behavior of a plain-woven C/SiC composite were investigated under on-axis and off-axis tensile loading. Digital image correlation (DIC) was utilized to characterize the full-field deformation and mesoscale strain distribution. The test results indicate a strong influence of the woven architecture on the mechanical properties and strain distribution, and the materials exhibit failure modes dependent on the loading directions or off-axis angles: the fracture positions of different layers are the same under off-axial load, while for on-axil loading, the fracture positions of different layers do not affect each other. SEM results provide direct evidence that the width of the off-axis specimen has a great influence on the mechanical properties. The reduction of the modulus and strength of off-axis specimen, is not only due to the off-axis loading, but also due to the reduction of effective bearing area or effective bearing fiber.