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板料直壁零件数控渐进成形 总被引:1,自引:0,他引:1
板料直壁零件成形是渐进成形的难点之一。为了成形直壁零件,一般采用多次成形的方法。文章对直壁零件多次成形法从理论上进行了分析,并且通过实验,验证了这种方法的正确性。 相似文献
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对于数控渐进成形中装夹面上下两侧都具有形体特征的复杂钣金件,仅利用单一的数控渐进反向成形或正向成形无法完成其成形。针对此问题,提出了一种基于正向成形与反向成形相结合的数控渐进复合成形方法,并给出了3种复合成形策略即正向成形与反向成形的3种成形顺序:反向-正向成形、正向-反向成形、正向/反向并行成形。同时利用数值模拟和实际成形实验对比分析了上述3种成形顺序对成形质量的影响。研究结果表明,采用正向-反向成形和正向/反向并行成形的成形效果优于反向-正向成形;在3种复合成形方式中,采用正向-反向成形的成形质量与成形效率最高。 相似文献
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板料渐进成形技术作为柔性制造技术,其研究已经取得相当进展。但是在进给轨迹连续的普通渐进成形中,材料在成形过程容易产生沿轨迹方向的推挤,而产生不必要的变形,影响加工能力和加工质量。通过圆弧沟槽实验,对比点压渐进成形和连续渐进成形,发现点压渐进成形可获得的沟槽长度为60.5 mm,大于连续渐进成形中48.9 mm的沟槽长度;破裂位置最大主应变分别为1.212和0.982,说明板料点压渐进成形时的成形性能比连续渐进成形好。通过改变点压渐进成形中正弦波的波长和振幅,说明两参数对成形性能的影响。采用成形性能更好的点压渐进成形,可减少多道次渐进成形的成形道次,拓展渐进成形所能成形的零件结构类型。 相似文献
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Double side incremental forming (DSIF) is an emerging technology in incremental sheet forming (ISF) in recent years. By employing two forming tools at each side of the sheet, the DSIF process can provide additional process flexibility, comparing to the conventional single point incremental forming (SPIF) process, therefore to produce complex geometries without the need of using a backing plate or supporting die. Although this process has been proposed for years, there is only limited research on this process and there are still many unanswered open questions about this process. Using a newly developed ISF machine, the DSIF process is investigated in this work. Focusing on the fundamental aspects of material deformation and fracture mechanism, this paper aims to improve the understanding of the DSIF process. Two key process parameters considered in this study include the supporting force and relative position between master and slave tools. The material deformation, the final thickness distribution as well as the formability under varying conditions of these two process variables are investigated. To obtain a better understanding from the experimental results, an analytical model has been developed to evaluate the stress state in the deformation zone. Using the developed model, an explicit relationship between the stress state and key process parameters can be established and a drop of stress triaxiality can be observed in the double contact zone, which explains the enhanced formability in the DSIF process. Based on the analytical and experimental investigation, the advancements and challenges of the DSIF process are discussed with a few conclusions drawn for future research. 相似文献
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介绍了金属板料单点渐进成形的基本原理;利用有限元软件LS_DYNA分析了板料渐进成形中当工具头压下时,不同成形角条件下,工具头与板料接触区域的应力分布;根据对模拟数据的分析比较,讨论了不同成形角对板料成形时的影响;就提高成形直壁件的高度提出了改进意见,并在试验中得到证实。 相似文献
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通过胀形试验和以沟槽法为基础获取普通板料渐进成形极限图的方法,分别获取TRIP590板料的传统成形极限图和渐进成形极限图。为了直观地比较TRIP590板料在不同成形方式中具有的成形性能以及验证获取的渐进成形极限图是否满足于TRIP590板料成形,设置了变角度圆锥台和变角度方盒进行验证。两组试验证明:TRIP590板料在渐进成形中的成形性能远强于传统成形,并且获取的线性方程为ε2=0.525 4ε1+0.989 1的渐进成形极限图也适用于TRIP590板料的成形。 相似文献
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《CIRP Annals》2019,68(1):317-320
Limited geometric accuracy in incremental sheet forming is a major obstacle for its wide adoption in industry. This paper develops a generic methodology, suitable for arbitrary part geometries and various ISF processes, for addressing one of the main causes of geometric inaccuracy, i.e., in-process springback. The methodology consists of three main elements: determination of key control points to treat geometric complexity, simplified simulation models to predict springback offline, and in-situ toolpath modification during forming. It is shown experimentally that the method provides an efficient and robust solution for various geometries with negligible setup cost. 相似文献