Microstructure and properties of BN/Si3N4 composites with addition of microwave synthesized Y2O3-MgO nanopowders

Y₂O₃-MgO nanocomposite powder was synthesized by a microwave technique and doped into gas-pressure sintered BN/Si₃N₄ composites to acquire a highly wave-transparent material that could be utilized in spacecrafts. The XRD and SEM analyses indicated that the main phases were rod-like β-Si₃N₄ particles and MgSiO₃. In this case, a BN/Si₃N₄ ceramic with 8?wt% Y₂O₃-MgO nanopowder displayed a density of 2.5?g/cm³. The permittivity and transmission efficiency were approximately 4.6% and 71.4%, respectively, at frequencies of 8.2–12.4?GHz, which achieved the best overall wave-transparent performance. The porosity of the material in combination with the inclusion of the boron nitride component creates a synergistic effect that appears to contribute to wave-transparent efficiency.     

Fabrication and properties of Y2Ti2O7 transparent ceramics with excess Y content

Transparent Y₂Ti₂O₇ ceramics with excess Y content were fabricated by solid state reactive sintering in vacuum using Y₂O₃ and TiO₂ powders as the starting materials. Phase composition, microstructure, density and in-line transmittance of the Y₂Ti₂O₇ ceramics were investigated. The detailed results indicated that as Y content increased, the density and in-line transmittance increased at first and then decreased. And the highest in-line transmittance of Y₂Ti₂O₇ ceramics is 49.9% at 1100?nm when the excess amount of Y to Ti is 2%. The effect of Y content on densification process of Y₂Ti₂O₇ ceramics was discussed based on an assumption that oxygen vacancy defects were the dominated defects.     

Spark plasma sintering of transparent Y2O3 ceramic using hydrothermal synthesized nanopowders

Y₂O₃ nanopowders were synthesized by the hydrothermal treatment of Y(NO₃)₃·6H₂O and citric acid (CA) as Y⁺³ and the capping agent, respectively. The effect of different CA:Y⁺³ mol ratios, heat treatment time, and calcination temperature was investigated in order to determine their influence on the morphology, particle size and phase of Y₂O₃ nanopowders. The narrow size distribution of particles was obtained with CA:Y⁺³ mol ratio=1.6, heat treatment time of 6 h, and a calcination temperature at 900 °C for 90 min. Then, the synthesized Y₂O₃ nanopowder was consolidated by the spark plasma sintering technique at 1500 °C with a heating rate of 100 °C/min and held for 8 min before turning off the power. As a result, the ceramic prepared with 3 mm thickness got the highest transmission of 80% at 2.5–6 µm wavelength. The highest density and the grain size of yttria ceramic were 99.58% and 1–1.2 µm at 1500 °C, respectively.     

Structural and optical properties of Tm:Y2O3 transparent ceramic with La2O3, ZrO2 as composite sintering aid

The paper reports the use of La₂O₃ and ZrO₂ co-doping as a composite sintering aid for the fabrication of Tm:Y₂O₃ transparent ceramics. Two groups of experiments were conducted for investigating the influences of composite sintering aids on the microstructures and the optical properties of Tm:Y₂O₃ transparent ceramics in contrast to single La³⁺ and single Zr⁴⁺ doped Tm:Y₂O₃. Samples with composite sintering aids could realize fine microstructures and good optical properties at relatively low sintering temperatures. Grain sizes around 10 μm and transmittances close to theoretical value at wavelength of 2 μm were achieved for the 9 at.% La³⁺, 3 at.% Zr⁴⁺ co-doped samples sintered at 1500-1600 °C. The influences of the composite sintering aids on the emission intensities and the phonon energies of Tm:Y₂O₃ ceramics were also investigated.     

Two-step sintering of nanocrystalline 8Y2O3 stabilized ZrO2 synthesized by glycine nitrate process

Two-step sintering was employed to consolidate nanocrystalline 8 mol% yittria stabilized zirconia processed by glycine-nitrate method. Results verified the applicability of this method to suppress the final stage of grain growth in the system. The grain size of the high density compacts (>97%) produced by two-step sintering method was seven times less than the pieces made by the conventional sintering technique. Up to ∼96% increase in the fracture toughness was observed (i.e. from 1.61 to 3.16 MPa m^1/2) with decreasing of the grain size from ∼2.15 to ∼295 nm. A better densification behavior was also observed at higher compacting pressures.     

Infiltration of Al2O3/Y2O3 mix into SiC ceramic preforms

Silicon carbide ceramics are very interesting materials to engineering applications because of their properties. These ceramics are produced by liquid phase sintering (LPS), where elevated temperature and time are necessary, and generally form volatile products that promote defects and damage their mechanical properties. In this work was studied the infiltration process to produce SiC ceramics, using shorter time and temperature than LPS, thereby reducing the undesirable chemical reactions. SiC powder was pressed at 300 MPa and pre-sintered at 1550 °C for 30 min. Unidirectional and spontaneous infiltration of this preform by Al₂O₃/Y₂O₃ liquid was done at 1850 °C for 5, 10, 30 and 60 min. The kinetics of infiltration was studied, and the infiltration equilibrium happened when the liquid infiltrated 12 mm into perform. The microstructures show grains of the SiC surrounded by infiltrated additives. The hardness and fracture toughness are similar to conventional SiC ceramics obtained by LPS.     

Vacuum sintering of highly transparent La1.28Yb1.28Zr2O7.84 ceramic using nanosized raw powders

Highly transparent La_1.28Yb_1.28Zr₂O_7.84 ceramic was prepared by vacuum sintering using nanosized raw powders, which were synthesized by a simple solution combustion method using rare earth nitrate as the raw materials. The as-burnt powders were calcined at 1200?℃ and then ball-milled for 24?h with resultant particle size of about 60?nm. The two phases, cubic pyrochlore and defective fluorite, are uniformly distributed in the ceramic. La_1.28Yb_1.28Zr₂O_7.84 transparent ceramic with the maximum in-line transmittance of 83.9% was successfully prepared at 1850?℃ for 6?h in a vacuum furnace.     

Fine grained Nd3+:Lu2O3 transparent ceramic with enhanced photoluminescence

Fine-grained Nd³⁺:Lu₂O₃ transparent ceramic was developed by a two-step sintering method in flowing H₂ atmosphere at T₁ = 1720 °C for 15 min and T₂ = 1620 °C for 10 h. The initial nanopowders were synthesized by a wet chemical processing with a uniform particle size of about 40 nm. The average grain size of the obtained 3 at.% Nd³⁺:Lu₂O₃ ceramic was 406 nm, which is ∼150 times smaller than the coarse-grained ceramic by normal H₂ sintering. The emission intensity of the fine-grained transparent ceramic is 3 times of its coarse-grained counterpart, indicating higher Nd concentration without serious quenching in fine-grained transparent ceramic is possible, which agreed well with the prediction of an atomistic modeling work with YAG. EXAFS research demonstrated that with decreasing grain size, higher degree of disorder factor of the local environment of doped Nd atoms was discovered.     

Carbonate-precipitation synthesis of Yb:Y2O3 nanopowders and its characteristics

Ytterbium-doped yttria (Yb³⁺:Y₂O₃) nanopowders for transparent ceramics were synthesized by using a carbonate-precipitation method. The characteristics of precursor and powders calcined at different temperatures were investigated. The pure yttria phase can form through calcining at 700 °C. The Yb³⁺:Y₂O₃ nanopowders calcined at 1100 °C were well dispersed with a spherical morphology, and had a narrow particle size distribution with a mean particle size of about 70 nm. By using 1100 °C-calcined powders, nearly full dense Yb³⁺:Y₂O₃ ceramics were fabricated at 1750 °C for 8 h without any additives under vacuum conditions. The fluorescence spectrum of the sintered ceramics illustrates that there are two emission peaks locating at 1028 and 1071 nm respectively, all corresponding to the ²F_5/2 → ²F_7/2 transitions of Yb³⁺ ion. Homogeneous Yb³⁺:Y₂O₃ nanopowders synthesized by carbonate-precipitation method are suitable for the fabrication of IR-transparent ceramics.     

Fabrication, microstructure and optical properties of polycrystalline Er:Y3Al5O12 ceramics

Highly transparent polycrystalline Er³⁺:Y₃Al₅O₁₂ (Er:YAG) ceramics with different Er³⁺ ions content from 1% to 90% were prepared by the solid-state reaction and the vacuum-sintering technique. The grain boundary is clean and narrow with a width of about 1 nm. The best sintering temperature of the ceramics is about 1800 °C. The relationships between fabrication, microstructure and transparency of the ceramics were discussed. Grain size distributions in axial direction of cylinder samples were characterized by electron probe micro-analyzer (EPMA). The luminescence spectra were measured and discussed.     

Fabrication,microstructure and spectroscopic properties of Yb:Lu2O3 transparent ceramics from co-precipitated nanopowders

Ytterbium doped lutetium oxide (Yb:Lu₂O₃) transparent ceramics were fabricated by vacuum sintering combined with hot isostatic pressing (HIP) of the powders synthesized by the co-precipitation method. The effects of calcination temperature on the composition and morphology of the powders were investigated. Fine and well dispersed 5?at% Yb:Lu₂O₃ powders with the mean particle size of 67?nm were obtained when calcined at 1100?°C for 4?h. Using the synthesized powders as starting material, we fabricated 5?at% Yb:Lu₂O₃ ceramics by pre-sintering at different temperatures combined with HIP post-treatment. The influence of pre-sintering temperature on the densities, microstructures and optical quality of the 5?at% Yb:Lu₂O₃ ceramics was studied. The ceramic sample pre-sintered at 1500?°C for 2?h with HIP post-treating at 1700?°C for 8?h has the highest in-line transmittance of 78.2% at 1100?nm and the average grain size of 2.6?µm. In addition, the absorption and emission cross sections of the 5?at% Yb:Lu₂O₃ ceramics were also calculated.     

Yb2O3 and Y2O3 co-doped zirconia ceramics

A suspension stabilizer-coating technique was employed to prepare x mol% Yb₂O₃ (x = 1.0, 2.0, 3.0 and 4.0) and 1.0 mol% Y₂O₃ co-doped ZrO₂ powder. A systematic study was conducted on the sintering behaviour, phase assemblage, microstructural development and mechanical properties of Yb₂O₃ and Y₂O₃ co-doped zirconia ceramics. Fully dense ZrO₂ ceramics were obtained by means of pressureless sintering in air for 1 h at 1450 °C. The phase composition of the ceramics could be controlled by tuning the Yb₂O₃ content and the sintering parameters. Polycrystalline tetragonal ZrO₂ (TZP) and fully stabilised cubic ZrO₂ (FSZ) were achieved in the 1.0 mol% Y₂O₃ stabilised ceramic, co-doped with 1.0 mol% Yb₂O₃ and 4.0 mol% Yb₂O₃, respectively. The amount of stabilizer needed to form cubic ZrO₂ phase in the Yb₂O₃ and Y₂O₃ co-doped ZrO₂ ceramics was lower than that of single phase Y₂O₃-doped materials. The indentation fracture toughness could be tailored up to 8.5 MPa m^1/2 in combination with a hardness of 12 GPa by sintering a 1.0 mol% Yb₂O₃ and 1.0 mol% Y₂O₃ ceramic at 1450 °C for 1 h.     

Fabrication and performance of dielectric tape based on CaO-B2O3-SiO2 glass/Al2O3 for LTCC applications

A non-aqueous tape-casting process for fabricating CaO-B₂O₃-SiO₂ glass/Al₂O₃ dielectric tape for LTCC applications was investigated. An isopropanol/ethanol/xylene ternary solvent-based slurry was developed by using castor oil, poly(vinyl butyral), and dibutyl phthalate as dispersant, binder, and plasticizer, respectively. The effects of dispersant concentration, binder content, plasticizer/binder ratio, and solid loading, on the properties of the casting slurry and resultant tape were systematically investigated. The results showed that the optimal values for the dispersant and binder contents, plasticizer/binder ratio, and solid loading were 2.0 wt%, 7.5 wt%, 0.6, and 62 wt%, respectively. The resultant flexible and uniform, 120-μm-thick CaO-B₂O₃-SiO₂ glass/Al₂O₃ tape had a density of 1.90 g/cm^?3, tensile strength of 1.66 MPa, and average surface roughness of 310 nm. Laminated tapes sintered at 875 °C for 15 min exhibited excellent properties: relative density of 97.3%, ε_r of 7.98, tan δ of 1.3 × 10^?3 (10 MHz), flexural strength of 205 MPa, and thermal expansion coefficient of 5.47 ppm/°C. The material demonstrated good chemical compatibility with Ag electrodes, indicating a significant potential in LTCC applications.     

Development of input output relationships for self-healing Al2O3/SiC ceramic composites with Y2O3 additive using design of experiments

Al₂O₃/SiC ceramic composites with Y₂O₃ as an additive, was synthesized using the Taguchi method of design of experiments, so as to develop statistically sound input output relationships. The proportion of SiC was varied from 12 to 21 vol.% whereas that of Y₂O₃ was varied from 2.5 to 4 vol.%. The composites were sintered at 1500 °C for a soaking time period of 12 h in an air atmosphere. Cracks were induced on the composite surface using a Vickers indenter with a load varying between 20 and 40 kg. Fractographical analyses have been carried out using optical and/or scanning electron microscopy to investigate the surface crack propagation behavior. Thermal aging at 1300 °C in the time range of 0.5-12.5 h was applied to find optimal conditions for healing of the pre-cracked samples. The output parameters such as crack length, healed crack length, hardness and fracture toughness of the samples were correlated with appropriate inputs such as contents of SiC and Y₂O₃, crack-healing temperature, healing time, compaction pressure, indentation load using statistical analysis. Further, the extent of influence, exerted by pertinent input parameters on output parameters, was also identified.     

Synthesis of mono-dispersed spherical Nd:Y2O3 powder for transparent ceramics

Transparent Nd:Y₂O₃ ceramic was obtained by sintering mono-sized spherical powder. The powder was prepared by homogeneous precipitation method in aqueous media using urea to regulate the pH. The structure and morphology of the powder were investigated by TG-DTA, XRD, SEM and IR spectrum. The effect of aging temperature, time, and the concentration of urea, [Y³⁺], and [Nd³⁺] were investigated. Results showed that the obtained precursor was R₂(OH)CO₃·H₂O (R = Y, Nd), and the least size of mono-sized spherical yttria particles was 72 nm by a microwave oven method after calcinations at 850 °C for 4 h. After dry press and CIP, the particles accumulated closely, and no defects can be detected in the green body.     

Structural, thermal and mechanical properties of transparent Yb:(Y0.97Zr0.03)2O3 ceramic

Yb doped (Y_0.97Zr_0.03)₂O₃ transparent ceramics were fabricated by solid state reaction and vacuum sintering. The microstructure, thermal and mechanical properties of Y₂O₃ ceramic, as well as the effect of Yb doping concentration on these properties were investigated in detail. The lattice parameter and unit cell volume decrease with the increasing of Yb content, whereas thermal expansive coefficient increases. With Yb content increasing from 0 to 8 at.%, the mean grain size increases from 15.82 μm to 26.54 μm, and the thermal conductivity at room temperature (RT) decreases from 11.97 to 6.39 W/m/K. The microhardness decreases with Yb content, and the microhardness and fracture toughness of (Y_0.97Zr_0.03)₂O₃ transparent ceramic is 11.11 GPa and 1.29 MPa m^1/2, respectively.     

Fabrication of zero-thermal-expansion ZrSiO4/Y2W3O12 sintered body

We focused on the linear negative thermal expansion of Y₂W₃O₁₂ in a wide-temperature range and on the chemical stability of ZrSiO₄ in the fabrication of the composite material ZrSiO₄/Y₂W₃O₁₂ with a zero-thermal-expansion. The compact composed of Y₂W₃O₁₂ and ZrSiO₄ had a thermal shrinkage rate smaller than that of Y₂W₃O₁₂ and higher than that of ZrSiO₄. SEM–EDX observation clarified that the ZrSiO₄/Y₂W₃O₁₂ sintered body fabricated at 1400 °C for 10 h had a microstructure composed of ZrSiO₄ and Y₂W₃O₁₂ grains, and XRD indicated that only ZrSiO₄ and Y₂W₃O₁₂ phases existed in the sintered body. The relative density of the ZrSiO₄/Y₂W₃O₁₂ sintered body reached 92%, which was larger than that of the ZrSiO₄ sintered body because Y₂W₃O₁₂ grains could be sintered at lower temperatures. The average linear thermal expansion coefficients of the ZrSiO₄/Y₂W₃O₁₂ sintered body were −0.4 × 10⁻⁶ and −0.08 × 10⁻⁶ °C⁻¹ in the temperature ranges from 25 to 500 °C and from 25 to 1000 °C, respectively, which showed an almost zero-thermal-expansion.     

Fabrication and properties of highly transparent Tm3Al5O12 (TmAG) ceramics

Highly transparent Tm₃Al₅O₁₂ (TmAG) ceramics were fabricated by solid-state reaction and vacuum sintering. Densification, microstructure evolution, mechanical, thermal, and optical properties of the TmAG ceramics were investigated. Fully dense TmAG ceramic with average grain size of 15 μm was obtained by sintering at 1780 °C for 20 h. The in-line transmittance was 80.5% at 2000 nm. The absorption coefficients at 682 nm and 785 nm were 8.03 cm⁻¹ and 8.33 cm⁻¹, respectively. The Vickers hardness, the Young modulus, the bending strength, and the fracture toughness values were 15.14 GPa, 343 GPa, 230 MPa, and 2.35 MPa m^1/2, respectively. The thermal conductivity at room temperature was 3.3 W/m K and the average linear thermal expansion coefficient from 20 °C to 1000 °C was 8.915 × 10⁻⁶ K.     

Synthesis and characterization of Y2O3-ZrO2 and Y2O3-CeO2-ZrO2 precursor powders

Thixotropic gels of the precursor powders of the titled compounds have been prepared by the addition of oxalic acid to the mixed solutions of metal salts at room temperature (≈ 27 °C). The clear sols of yttrium-zirconyl oxalate (YZO) and yttrium-cerium-zirconyl oxalate (YCZO) gelled within a few hours and were oven-dried at 40 °C. The various stages of gelation behaviour of the sols are explained on the basis of DLVO theory. By repeptizing the dried gel powders with water, concentrated sols were prepared. The gelation time as a function of chloride ion concentration is discussed for both sols. The nature of the temperature dependence of the dried gel powders was studied by means of thermogravimetric analysis and differential thermal analysis. Powder X-ray diffraction was used to study the crystallization behaviour of the dried amorphous gel powders. It is found that these powders crystallize in tetragonal phase when calcined at 850 °C for 1 h. Estimation of surface area and infra-red characterization have also been carried out for the prepared powders.     

Effect of dispersant content and drying method on ZrO2@Al2O3 multiphase ceramic powders

ZrO₂@Al₂O₃ composite ceramic powders were prepared by solution combustion method with aluminum nitrate (Al (NO₃)₃) and 3?mol% yttria-stabilized tetragonal zirconia polycrystal (3Y- TZP) as the main raw materials, ammonium polyacrylate (PAA-NH₄) as a dispersant, urea (CO (NH₂)₂) as a reducing agent. The effects of PAA-NH₄ concentration and drying method on the microstructure and morphology of the ZrO₂@Al₂O₃ powders were investigated. The results showed that when the concentration of PAA-NH4 was 1.5?wt%, and the molar ratio of Al (NO₃)₃ to CO (NH₂)₂ was 1:2, the ZrO₂@Al₂O₃ powders with uniform grain size and high crystallinity could be synthesized by solution combustion drying method. Additionally, the abnormal growth of 3Y- TZP grain in ZrO₂@Al₂O₃ was suppressed and the crystalline phase transformation trend (t-ZrO₂ to m-ZrO₂) was obviously decreased after sintering at 1600?°C.