Microflotronics: A Flexible,Transparent, Pressure‐Sensitive Microfluidic Film

There is an increasing demand for sensitive, flexible, and low‐cost pressure sensing solutions for health monitoring, wearable sensing, robotic and prosthetic applications. Here, the first flexible and pressure‐sensitive microfluidic film is reported, referred to as a microflotronic, with high transparency and seamless integratability with the state‐of‐the‐art microelectronics. The microflotronic film represents the initial effort to utilize a continuous microfluidic layer as the sensing elements for large‐area dynamic pressure mapping applications, and meanwhile an ultrahigh sensitivity of 0.45 kPa^?1 has been achieved in a compact, flexible, and transparent packaging. The response time of the device is in the millisecond range, which is at least an order of magnitude faster than that of its conventional flexible solid‐state counterparts. In addition, the fabrication process of the device is fully compatible with the industrial‐scale manufacturing of capacitive touchscreen devices and liquid‐crystal displays. The overall device packaging can be as thin as 200 μm with an optical transparency greater than 80%. Several practical applications were successfully demonstrated, including surface topology mapping and dynamic blood pressure monitoring. The microflotronic devices offer an alternative approach to the solid‐state pressure sensors, by offering an unprecedented sensitivity and ultrafast response time in a completely transparent, flexible and adaptive platform.     

Carbonized Cotton Fabric for High‐Performance Wearable Strain Sensors

Recent years have witnessed the booming development of flexible strain sensors. To date, it is still a great challenge to fabricate strain sensors with both large workable strain range and high sensitivity. Cotton is an abundant supplied natural material composed of cellulose fibers and has been widely used for textiles and clothing. In this work, the fabrication of highly sensitive wearable strain sensors based on commercial plain weave cotton fabric, which is the most popular fabric for clothes, is demonstrated through a low‐cost and scalable process. The strain sensors based on carbonized cotton fabric exhibit fascinating performance, including large workable strain range (>140%), superior sensitivity (gauge factor of 25 in strain of 0%–80% and that of 64 in strain of 80%–140%), inconspicuous drift, and long‐term stability, simultaneously offering advantages of low cost and simplicity in device fabrication and versatility in applications. Notably, the strain sensor can detect a subtle strain of as low as 0.02%. Based on its superior performance, its applications in monitoring both vigorous and subtle human motions are demonstrated, showing its tremendous potential for applications in wearable electronics and intelligent robots.     

Stretchable,Skin‐Mountable,and Wearable Strain Sensors and Their Potential Applications: A Review

There is a growing demand for flexible and soft electronic devices. In particular, stretchable, skin‐mountable, and wearable strain sensors are needed for several potential applications including personalized health‐monitoring, human motion detection, human‐machine interfaces, soft robotics, and so forth. This Feature Article presents recent advancements in the development of flexible and stretchable strain sensors. The article shows that highly stretchable strain sensors are successfully being developed by new mechanisms such as disconnection between overlapped nanomaterials, crack propagation in thin films, and tunneling effect, different from traditional strain sensing mechanisms. Strain sensing performances of recently reported strain sensors are comprehensively studied and discussed, showing that appropriate choice of composite structures as well as suitable interaction between functional nanomaterials and polymers are essential for the high performance strain sensing. Next, simulation results of piezoresistivity of stretchable strain sensors by computational models are reported. Finally, potential applications of flexible strain sensors are described. This survey reveals that flexible, skin‐mountable, and wearable strain sensors have potential in diverse applications while several grand challenges have to be still overcome.     

Bubble‐Decorated Honeycomb‐Like Graphene Film as Ultrahigh Sensitivity Pressure Sensors

Recently, macroporous graphene monoliths (MGMs), with ultralow density and good electrical conductivity, have been considered as excellent pressure sensors due to their excellent elasticity with a rapid rate of recovery. However, MGMs can only exhibit good sensitivity when the strain is higher than 20%, which is undesirable for touch‐type pressure sensors, such as artificial skin. Here, an innovative method for the fabrication of freestanding flexible graphene film with bubbles decorated on honeycomb‐like network is demonstrated. Due to the switching effect depended on “point‐to‐point” and “point‐to‐face” contact modes, the graphene pressure sensor has an ultrahigh sensitivity of 161.6 kPa^?1 at a strain less than 4%, several hundred times higher than most previously reported pressure sensors. Moreover, the graphene pressure sensor can monitor human motions such as finger bending and pulse with a very low operating voltage of 10 mV, which is sufficiently low to allow for powering by energy‐harvesting devices, such as triboelectric generators. Therefore, the high sensitivity, low operating voltage, long cycling life, and large‐scale fabrication of the pressure sensors make it a promising candidate for manufacturing low‐cost artificial skin.     

Light‐Boosting Highly Sensitive Pressure Sensors Based on Bioinspired Multiscale Surface Structures

Pressure sensors have attracted tremendous attention because of their potential applications in the fields of health monitoring, human–machine interfaces, artificial intelligence, and so on. Improving pressure‐sensing performances, especially the sensitivity and the detection limit, is of great importance to expand the related applications, however it is still an enormous challenge so far. Herein, highly sensitive piezoresistive pressure sensors are reported with novel light‐boosting sensing performances. Rose petal–templated positive multiscale millimeter/micro/nanostructures combined with surface wrinkling nanopatterns endow the assembled pressure sensors with outstanding pressure sensing performance, e.g. an ultrahigh sensitivity (70 KPa^?1, <0.5 KPa), an ultralow detection limit (0.88 Pa), a wide pressure detect ion range (from 0.88 Pa to 32 KPa), and a fast response time (30 ms). Remarkably, simple light illumination further enhances the sensitivity to 120 KPa^?1 (<0.5 KPa) and lowers the detection limit to 0.41 Pa. Furthermore, the flexible light illumination offers unprecedented capabilities to spatiotemporally control any target in multiplexed pressure sensors for optically enhanced/tailorable sensing performances. This light‐control strategy coupled with the introduction of bioinspired multiscale structures is expected to help design next generation advanced wearable electronic devices for unprecedented smart applications.     

Bio‐Inspired Stretchable,Adhesive, and Conductive Structural Color Film for Visually Flexible Electronics

The rapid progress in flexible electronic devices has attracted immense interest in many applications, such as health monitoring devices, sensory skins, and implantable apparatus. Here, inspired by the adhesion features of mussels and the color shift mechanism of chameleons, a novel stretchable, adhesive, and conductive structural color film is presented for visually flexible electronics. The film is generated by adding a conductive carbon nanotubes polydopamine (PDA) filler into an elastic polyurethane (PU) inverse opal scaffold. Owing to the brilliant flexibility and inverse opal structure of the PU layer, the film shows stable stretchability and brilliant structural color. Besides, the catechol groups on PDA impart the film with high tissue adhesiveness and self‐healing capability. Notably, because of its responsiveness, the resultant film is endowed with color‐changing ability that responds to motions, which can function as dual‐signal soft human‐motion sensors for real‐time color‐sensing and electrical signal monitoring. These features make the bio‐inspired hydrogel‐based electronics highly potential in the flexible electronics field.     

Highly Elastic Graphene‐Based Electronics Toward Electronic Skin

Epidermal electronics are extensively explored as an important platform for future biomedical engineering. Epidermal devices are typically fabricated using high‐cost methods employing complex vacuum microfabrication processes, limiting their widespread potential in wearable electronics. Here, a low‐cost, solution‐based approach using electroconductive reduced graphene oxide (RGO) sheets on elastic and porous poly(dimethylsiloxane) (PDMS) thin films for multifunctional, high‐performance, graphene‐based epidermal bioelectrodes and strain sensors is presented. These devices are fabricated employing simple coatings and direct patterning without using any complicated microfabrication processes. The graphene bioelectrodes show a superior stretchability (up to 150% strain), with mechanical durability up to 5000 cycles of stretching and releasing, and low sheet resistance (1.5 kΩ per square), and the graphene strain sensors exhibit a high sensitivity (a gauge factor of 7 to 173) with a wide sensing range (up to 40% strain). Fully functional applications of dry bioelectrodes in monitoring human electrophysiological signals (i.e., electrocardiogram, electroencephalography, and electromyogram) and highly sensitive strain sensors for precise detection of large‐scale human motions are demonstrated. It is believed that our unique processing capability and multifunctional device platform based on RGO/porous PDMS will pave the way for low‐cost processing and integration of 2D materials for future wearable electronic skin.     

Wearable,Healable, and Adhesive Epidermal Sensors Assembled from Mussel‐Inspired Conductive Hybrid Hydrogel Framework

Healable, adhesive, wearable, and soft human‐motion sensors for ultrasensitive human–machine interaction and healthcare monitoring are successfully assembled from conductive and human‐friendly hybrid hydrogels with reliable self‐healing capability and robust self‐adhesiveness. The conductive, healable, and self‐adhesive hybrid network hydrogels are prepared from the delicate conformal coating of conductive functionalized single‐wall carbon nanotube (FSWCNT) networks by dynamic supramolecular cross‐linking among FSWCNT, biocompatible polyvinyl alcohol, and polydopamine. They exhibit fast self‐healing ability (within 2 s), high self‐healing efficiency (99%), and robust adhesiveness, and can be assembled as healable, adhesive, and soft human‐motion sensors with tunable conducting channels of pores for ions and framework for electrons for real time and accurate detection of both large‐scale and tiny human activities (including bending and relaxing of fingers, walking, chewing, and pulse). Furthermore, the soft human‐motion sensors can be enabled to wirelessly monitor the human activities by coupling to a wireless transmitter. Additionally, the in vitro cytotoxicity results suggest that the hydrogels show no cytotoxicity and can facilitate cell attachment and proliferation. Thus, the healable, adhesive, wearable, and soft human‐motion sensors have promising potential in various wearable, wireless, and soft electronics for human–machine interfaces, human activity monitoring, personal healthcare diagnosis, and therapy.     

Anti‐liquid‐Interfering and Bacterially Antiadhesive Strategy for Highly Stretchable and Ultrasensitive Strain Sensors Based on Cassie‐Baxter Wetting State

As a large number of strain sensors are put into practical use, their stability should be considered, especially in harsh environments containing water or microorganisms, which could affect strain sensing. Herein, a novel strategy to overcome liquid interference is proposed. The strain sensor is constructed with a sandwich architecture through layer‐by‐layer (LBL) spray‐coating of a 3‐(aminopropyl)triethoxysilane (APTES) bonding layer and multi‐walled carbon nanotubes/graphene (MWCNT/G) conductive layers on an elastomeric polydimethysiloxane (PDMS) substrate, and is further decorated with silver (Ag) nanoparticles and the (heptadecafluoro‐1,1,2,2‐tetradecyl) trimethoxysilane (FAS, F in short) to obtain a F/Ag/MWCNG/G‐PDMS (FAMG) strain sensor. The superhydrophobicity and underwater oleophobicity of the outer cover layer causes this FAMG strain sensor surface to exhibit stable strain sensing resistant to liquid interference upon stretching in the Cassie?Baxter wetting state, and resistance to bacterial adhesion (Staphylococcus aureus (S. aureus) and Escherichia coli (E. coli)). The sensor attains ultrasensitivity (with a maximum gauge factor of 1989 in the condition of liquid interference), broad strain range (0.1–170%), fast response time (150 ms), and stable response after 1000 stretching–releasing cycles. The ultrasensitivity is provided by propagation of cracks in MWCNT/G conductive layers and terminal fracture of the intermediate separating layers (APTES/MWCNT/G). The microbridge effect of MWCNTs and slippage of APTES/MWCNT/G provide a large strain range. The FAMG strain sensor is successfully used to monitor a series of human activities and an electronic bird under artificial rain and bacterial droplets, indicating the potential use of this sensor in complex environments.     

Highly Aligned,Anisotropic Carbon Nanofiber Films for Multidirectional Strain Sensors with Exceptional Selectivity

Realization of sensing multidirectional strains is essential to understanding the nature of complex motions. Traditional uniaxial strain sensors lack the capability to detect motions working in different directions, limiting their applications in unconventional sensing technology areas, like sophisticated human–machine interface and real‐time monitoring of dynamic body movements. Herein, a stretchable multidirectional strain sensor is developed using highly aligned, anisotropic carbon nanofiber (ACNF) films via a facile, low‐cost, and scalable electrospinning approach. The fabricated strain sensor exhibits semitransparency, good stretchability of over 30%, outstanding durability for over 2500 cycles, and remarkable anisotropic strain sensing performance with maximum gauge factors of 180 and 0.3 for loads applied parallel and perpendicular to fiber alignment, respectively. Cross‐plied ACNF strain sensors are fabricated by orthogonally stacking two single‐layer ACNFs, which present a unique capability to distinguish the directions and magnitudes of strains with a remarkable selectivity of 3.84, highest among all stretchable multidirectional strain sensors reported so far. Their unconventional applications are demonstrated by detecting multi‐degrees‐of‐freedom synovial joint movements of the human body and monitoring wrist movements for systematic improvement of golf performance. The potential applications of novel multidirectional sensors reported here may shed new light into future development of next‐generation soft, flexible electronics.     

Lightweight,Superelastic Boron Nitride/Polydimethylsiloxane Foam as Air Dielectric Substitute for Multifunctional Capacitive Sensor Applications

Porous polymeric foams as dielectric layer for highly sensitive capacitive based pressure sensors have been extensively explored owing to their excellent flexibility and elasticity. Despite intensive efforts, most of previously reported porous polymer foams still suffer from difficulty in further lowering the attainable density limit of ≈0.1 g cm^?3 while retaining high sensitivity and compressibility due to the limitations on existing fabrication techniques and materials. Herein, utilizing 3D interconnected networks of few‐layer hexagonal boron nitride foams (h‐BNFs) as supporting frameworks, lightweight and highly porous BN/polydimethylsiloxane composite foams (BNF@PDMS) with densities reaching as low as 15 mg cm^?3 and permittivity close to that of air are fabricated. This is the lightest PDMS‐based foam reported to date. Owing to the synergistic effects between BN and PDMS, these lightweight composite foams possess excellent mechanical resilience, extremely high compressibility (up to 95% strain), good cyclic performance, and superelasticity. Being electrically nonconductive, the potential application of BNF@PDMS as a dielectric layer for capacitive sensors is further demonstrated. Remarkably, the as‐fabricated device can perform multiple sensing functions such as noncontact touch sensor, environmental monitoring sensor, and high sensitivity pressure sensor that can detect extremely low pressures of below 1 Pa.     

Flexible Transparent Reduced Graphene Oxide Sensor Coupled with Organic Dye Molecules for Rapid Dual‐Mode Ammonia Gas Detection

Flexible chemical sensors utilizing chemically sensitive nanomaterials are of great interest for wearable sensing applications. However, obtaining high performance flexible chemical sensors with high sensitivity, fast response, transparency, stability, and workability at ambient conditions is still challenging. Herein, a newly designed flexible and transparent chemical sensor of reduced graphene oxide (R‐GO) coupled with organic dye molecules (bromophenol blue) is introduced. This device has promising properties such as high mechanical flexibility (>5000 bending cycles with a bending radius of 0.95 cm) and optical transparency (>60% in the visible region). Furthermore, stacking the water‐trapping dye layer on R‐GO enables a higher response as well as workability in a large relative humidity range (up to 80%), and dual‐mode detection capabilities of colorimetric and electrical sensing for NH₃ gas (5–40 ppm). These advantageous attributes of the flexible and transparent R‐GO sensor coupled with organic dye molecules provide great potential for real‐time monitoring of toxic gas/vapor in future practical chemical sensing at room conditions in wearable electronics.     

Large‐Area Ultrathin Graphene Films by Single‐Step Marangoni Self‐Assembly for Highly Sensitive Strain Sensing Application

Promoted by the demand for wearable devices, graphene has been proved to be a promising material for potential applications in flexible and highly sensitive strain sensors. However, low sensitivity and complex processing of graphene retard the development toward the practical applications. Here, an environment‐friendly and cost‐effective method to fabricate large‐area ultrathin graphene films is proposed for highly sensitive flexible strain sensor. The assembled graphene films are derived rapidly at the liquid/air interface by Marangoni effect and the area can be scaled up. These graphene‐based strain sensors exhibit extremely high sensitivity with gauge factor of 1037 at 2% strain, which represents the highest value for graphene platelets at this small deformation so far. This simple fabrication for strain sensors with highly sensitive performance of strain sensor makes it a novel approach to applications in electronic skin, wearable sensors, and health monitoring platforms.     

Conducting Polymer Based Visual‐Aided Smart Thermosensors on Arbitrary Substrates

Conducting polymers have shown appealing performances as sensing materials in various smart sensors such as gas, chemical and biological sensors, owing to their unique physical and electrical properties. This study reports a novel development for the fabrication of visual‐aided smart thermal (VAST) sensors. The sensors are based on conducting polymers, temperature‐sensitive resin, and liquid crystal molecules via direct scrawling and in situ solventless polymerization. In the VAST sensor, the thermochromism resins and liquid crystals form a visual‐aided system with the real‐time early warning function and the conducting polymers provide an ultrahigh resolution by the measure of the change of resistivity. Additionally, these VAST sensors also hold the advantages of low cost, using simple tools, high stability, excellent adaptability to arbitrary substrates, wide application fields, and facile large‐scale fabrication. These properties are in favor of fabricating smart thermal sensors to satisfy the practical demands, such as the demonstrated temperature detecting system (especially flexible devices with nonplanar surface), thermodefect diagnostic system, smart battery monitoring system, and other environment monitoring.     

A Self‐Healable,Highly Stretchable,and Solution Processable Conductive Polymer Composite for Ultrasensitive Strain and Pressure Sensing

Mimicking human skin's functions to develop electronic skins has inspired tremendous efforts in design and synthesis of novel soft materials with simplified fabrication methods. However, it still remains a great challenge to develop electronically conductive materials that are both stretchable and self‐healable. Here it is demonstrated that a ternary polymer composite comprised of polyaniline, polyacrylic acid, and phytic acid can exhibit high stretchability ( ≈ 500%) and excellent self‐healing properties. The polymer composite with optimized composition shows an electrical conductivity of 0.12 S cm^?1. On rupture, both electrical and mechanical properties can be restored with ≈ 99% efficiency in a 24 h period, which is enabled by the dynamic hydrogen bonding and electrostatic interactions. It is further shown that this composite is both strain and pressure sensitive, and therefore can be used for fabricating strain and pressure sensors to detect a variety of mechanical deformations with ultrahigh sensitivity. The sensitivity and sensing range are the highest among all of the reported self‐healable piezoresistive pressure sensors and even surpass most flexible mechanical sensors. Notably, this composite is prepared via a solution casting process, which potentially allows for large‐area, low‐cost fabrication electronic skins.     

Transparent and flexible organic field-effect transistor for multi-modal sensing

Multi-functional devices having responsiveness to multiple physical stimuli, mechanical flexibility and optical transparency are of great interest in applications for human-machine interfaces. Here we demonstrate transparent and flexible organic field effect transistor (tf-OFET) devices with multi-modal sensing capability of detecting infrared (IR) light, pressure, and strain simultaneously. The multi-modal sensing layer with piezoelectricity and pyroelectricity was directly integrated into OFETs as the gate dielectric so that a new type of multi-modal sensing device with simple structure having possibility of increasing the sensor cell density can be easily fabricated. For decoupling of pyro- and piezoelectric responses in a single device under simultaneous stimulations of IR exposure and strain, an approach of determining two input stimuli by separating the polarization changes inside the gate dielectric (V_o) and the modulation in the product of effective field-effect channel mobility and gate capacitance (μC). The high sensitivity of the devices to IR from human body may also enable the devices to be applied for the realization of artificial intelligence that contacts directly with human body such as artificial e-skin, biomedical monitoring, and tactile sensing.     

Lowering Internal Friction of 0D–1D–2D Ternary Nanocomposite‐Based Strain Sensor by Fullerene to Boost the Sensing Performance

The development of strain sensors with both large strain range (>50%) and high gauge factor (>100) is a grand challenge. High sensitivity requires material to perform considerable structural deformation under tiny strain, whereas high stretchability demands structural connection or morphological integrity for materials upon large deformation, yet both features are hard to be achieved in one thin film. A new 0D–1D–2D ternary nanocomposite–based strain sensor is developed that possesses high sensitivity in broad working strain range (gauge factor 2392.9 at 62%), low hysteresis, good linearity, and long‐term durability. The skin‐mountable strain sensor, fabricated through one‐step screen‐printing process, is made of 1D silver nanowire offering high electrical conductivity, 2D graphene oxide offering brittle layered structure, and 0D fullerene offering lubricity. The fullerene constitutes a critical component that lowers the friction between graphene oxide–based layers and facilitates the sliding between adjacent layers without hurting the brittle nature of the nanocomposite film. When stretching, layer slippage induced by fullerene can accommodate partial applied stress and boost the strain, while cracks originating and propagating in the brittle nanocomposite film ensure large resistance change over the whole working strain range. Such high comprehensive performance renders the strain sensor applicable to full‐spectrum human motion detection.     

A Motion Vector Sensor via Direct‐Current Triboelectric Nanogenerator

Motion vector sensors play an important role in artificial intelligence and internet of things. Here, a triboelectric vector sensor (TVS) based on a direct‐current triboelectric nanogenerator is reported, for self‐powered measuring various motion parameters, including displacement, velocity, acceleration, angular, and angular velocity. Based on the working mechanism of the contact‐electrification effect and electrostatic breakdown, a continuous DC signal can be collected to directly monitor moving objects free from environmental electromagnetic signal interference existing in conventional self‐powered TVSs with an alternative‐current signal output, which not only enhances the sensitivity of sensors, but also provides a simple solution to miniaturize the sensors. Its sensitivity is demonstrated to be equivalent to state‐of‐the‐art photoelectric technology by a comparative experiment in an intelligent mouse. Notably, an intelligent pen based on the miniaturized TVS is designed to realize motion trajectory tracing, mapping, and writing on the curved surface. This work provides a new paradigm shift to design motion vector sensors and self‐powered sensors in artificial intelligent and internet of things.     

Humidity‐Tolerant Single‐Stranded DNA‐Functionalized Graphene Probe for Medical Applications of Exhaled Breath Analysis

Highly sensitive and selective chemiresistive sensors based on graphene functionalized by metals and metal oxides have attracted considerable attention in the fields of environmental monitoring and medical assessment because of their ultrasensitive gas detecting performance and cost‐effective fabrication. However, their operation, in terms of detection limit and reliability, is limited in traditional applications because of ambient humidity. Here, the enhanced sensitivity and selectivity of single‐stranded DNA‐functionalized graphene (ssDNA‐FG) sensors to NH₃ and H₂S vapors at high humidity are demonstrated and their sensing mechanism is suggested. It is found that depositing a layer of ssDNA molecules leads to effective modulation of carrier density in graphene, as a negative‐potential gating agent and the formation of an additional ion conduction path for proton hopping in the layer of hydronium ions (H₃O⁺) at high humidity (>80%). Considering that selectively responsive chemical vapors are biomarkers associated with human diseases, the obtained results strongly suggest that ssDNA‐FG sensors can be the key to developing a high‐performance exhaled breath analyzer for diagnosing halitosis and kidney disorder.     

A Battery‐Less Arbitrary Motion Sensing System Using Magnetic Repulsion‐Based Self‐Powered Motion Sensors and Hybrid Nanogenerator

Self‐powered arbitrary motion sensors are in high demand in the field of autonomous controlled systems. In this work, a magnetic repulsion‐assisted self‐powered motion sensor is integrated with a hybrid nanogenerator (MRSMS–HNG) as a battery‐less arbitrary motion sensing system. The proposed device can efficiently detect the motion parameters of a moving object along any arbitrary direction and simultaneously convert low frequency (<5 Hz) vibrations into useful electricity. The MRSMS–HNG consists of a central magnet for the electromagnetic (EMG)–triboelectric (TENG) nanogenerator and four side magnets for motion sensors. Because all the magnets are aligned in the same magnetization direction, the repulsive force owing to the movement of the central magnet actuates the side magnets to achieve self‐powered arbitrary motion sensing. These self‐powered motion sensors exhibit a high sensitivity of 981.33 mV g^?1 under linear motion excitation and have a tilting angle sensitivity of 9.83 mV deg^?1. The proposed device can deliver peak powers of 27 mW and 56 µW from the EMG and TENG, respectively. By integrating the self‐powered motion sensors and hybrid nanogenerator on a single device, real‐time wireless transmission of motion sensor data to a smartphone is successfully demonstrated, thus realizing a battery‐less arbitrary motion‐sensing system for future autonomous control applications.