硅源用量对SAPO-18分子筛合成及催化性能的影响

采用水热合成法,以N,N-二异丙基乙胺为模板剂合成SAPO-18分子筛,并用X射线衍射、X射线荧光光谱、扫描电子显微镜、NH3程序升温脱附及N2吸附-脱附等对其结构进行表征,系统研究合成凝胶中硅源用量对SAPO-18分子筛合成及其在甲醇制烯烃反应中催化性能的影响。结果表明,在晶化温度453 K、晶化时间96 h和合成凝胶中0.3≤n(Si O2)∶n(Al2O3)≤1.2条件下,能合成出纯相的SAPO-18分子筛,其中,当n(Si O2)∶n(Al2O3)=0.6,在反应时间135 min时,合成的SAPO-18分子筛具有较高的双烯选择性(乙烯+丙烯)。合成凝胶中硅源的用量对SAPO-18分子筛酸性有显著影响,适当增加分子筛中强酸比有助于提高乙烯和丙烯选择性,但缩短催化剂寿命。     

Inhibition effect of H2O on V2O5/AC catalyst for catalytic reduction of NO with NH3 at low temperature

The inhibition effect of H₂O on V₂O₅/AC catalyst for NO reduction with NH₃ is studied at temperatures up to 250 °C through TPD, elemental analyses, temperature-programmed surface reaction (TPSR) and FT-IR analyses. The results show that H₂O does not reduce NO and NH₃ adsorption on V₂O₅/AC catalyst surface, but promotes NH₃ adsorption due to increases in Brønsted acid sites. Many kinds of NH₃ forms present on the catalyst surface, but only NH₄⁺ on Brønsted acid sites and a small portion of NH₃ on Lewis acid sites are reactive with NO at 250 °C or below, and most of the NH₃ on Lewis acid sites does not react with NO, regardless the presence of H₂O in the feed gas. H₂O inhibits the SCR reaction between the NH₃ on the Lewis acid sites and NO, and the inhibition effect increases with increasing H₂O content. The inhibition effect is reversible and H₂O does not poison the V₂O₅/AC catalyst.     

Factors controlling the selectivity of V2O5 supported catalysts in the oxidative dehydrogenation of propane

The surface properties of a series of V₂O₅ catalysts supported on different oxides (Al₂O₃, H–Na/Y zeolite, MgO, SiO₂, TiO₂ and ZrO₂) were investigated by transmission electron microscopy and FTIR spectroscopy augmented by CO and NH₃ adsorption. In the case of the V₂O₅/SiO₂ system TEM images evidenced the presence of V₂O₅ crystallites, whereas such segregated phase was not observed for the other samples. VO_x species resulted widely spread on the surface of Al₂O₃, H–Na/Y zeolite, MgO and SiO₂, whereas on TiO₂ and ZrO₂ they are assembled in a layer covering almost completely the support. Furthermore, evidences for the presence in this layer of V–OH Brønsted acid sites close to the active centres were found. It is proposed that propene molecules primarily produced by oxydehydrogenation of propane can be adsorbed on this acid centres and then undergo an overoxidation by reaction with redox centres in the neighbourhood. This features could account for the low selectivity of V₂O₅/TiO₂ and V₂O₅/ZrO₂ catalysts.     

ZrO2/SiO2- and La2O3/Al2O3-supported platinum catalysts for CH4/CO2 reforming

Surface-phase ZrO₂ on SiO₂ (SZrOs) and surface-phase La₂O₃ on Al₂O₃ (SLaOs) were prepared with various loadings of ZrO₂ and La₂O₃, characterized and used as supports for preparing Pt/SZrOs and Pt/SLaOs catalysts. CH₄/CO₂ reforming over the Pt/SZrOs and Pt/SLaOs catalysts was examined and compared with Pt/Al₂O₃ and Pt/SiO₂ catalysts. CO₂ or CH₄ pulse reaction/adsorption analysis was employed to elucidate the effects of these surface-phase oxides.

The zirconia can be homogeneously dispersed on SiO₂ to form a stable surface-phase oxide. The lanthana cannot be spread well on Al₂O₃, but it forms a stable amorphous oxide with Al₂O₃. The Pt/SZrOs and Pt/SLaOs catalysts showed higher steady activity than did Pt/SiO₂ and Pt/Al₂O₃ by a factor of three to four. The Pt/SZrOs and Pt/SLaOs catalysts were also much more stable than the Pt/SiO₂ and Pt/Al₂O₃ catalysts for long stream time and for reforming temperatures above 700 °C. These findings were attributed to the activation of CO₂ adsorbed on the basic sites of SZrOs and SLaOs.     

双模板剂法SAPO-34分子筛的合成及其MTO催化性能调变

以四乙基氢氧化铵（TEAOH）和二乙铵（DEA）为混合模板剂，在低投料硅铝比[n (SiO₂) ∶n (Al₂O₃)=0.2]及低模板剂用量[n (模板剂) ∶n (Al₂O₃)=1.9]下，考察了两种模板剂比例的调变对合成的SAPO-34分子筛物化性能及其催化甲醇制烯烃反应（MTO）催化性能的影响。研究发现，通过改变两种模板剂比例，可以明显调变SAPO-34分子筛晶粒尺寸、硅分布（晶粒表面和体相的硅分布）、硅原子的配位环境，从而影响其MTO催化反应的效果。在低模板剂用量制备的SAPO-34产品中，晶粒尺寸是影响其催化寿命的最主要因素，小晶粒分子筛因其扩散路径短有利于延长催化寿命。此外，硅分布也是影响催化寿命的因素之一，表面富硅的分子筛导致外表面积炭程度大于晶内积炭，积炭趋势由外向内发展，加速分子筛“假性”失活。硅分布还影响MTO反应产物分布，表面富硅分子筛外表面更易发生非择形催化，显著提高C₄～C₆等产物的选择性，不利于目标产物双烯（乙烯+丙烯）选择性的提高。     

以煤矸石为原料制备Al2O3-SiO2气凝胶的工艺与性能

煤矸石作为固体废弃物虽然被用作发电燃料、煤矿填料与建筑材料,但其利用率仍然不高,如何提高煤矸石的高值化利用率成为了目前研究的热点。本文以山西煤矸石为原料,采用一步酸溶和溶胶-凝胶法,并经过常压干燥得到了Al₂O₃-SiO₂气凝胶粉体。在溶剂置换与改性过程中引入超声波,研究了其对气凝胶的制备与性能的影响。采用BET、XRD、SEM、FT-IR、TG-DSC及接触角测试对所得Al₂O₃-SiO₂气凝胶粉体的结构与性能进行表征。结果表明,超声波的引入加快了反应速率,缩短了气凝胶的制备周期,所制备的Al₂O₃-SiO₂气凝胶是一种具有纳米三维网络结构的介孔材料,堆积密度低至0.120 g/cm³,比表面积为635 m²/g,高温下收缩性小于传统水玻璃制备的SiO₂气凝胶,并具有较好的疏水性。     

直接法制备多级孔HZSM-5分子筛及其MTO催化性能

考察SiO_2-Al_2O_3-EDA-CTAB-CO(NH2)2-H2O体系中水热法一步晶化程序合成多级孔HZSM-5分子筛时各因素对产品性能的影响。在投料n(SiO_2)∶n(Al_2O_3)=150、n[CO(NH2)2]∶n(SiO_2)=1.5和180℃一步晶化72 h时,合成多级孔HZSM-5分子筛的结晶度为99%。n(SiO_2)∶n(Al_2O_3)从50增至250,多级孔HZSM-5分子筛结晶度先增加后降低;随着n(SiO_2)∶n(Al_2O_3)增加,多级孔HZSM-5分子筛的微孔体积减小,介孔体积逐渐增大,比表面积大于400 m2·g-1。合成的多级孔HZSM-5分子筛对甲醇制烯烃反应具有良好的催化活性,不同n(SiO_2)∶n(Al_2O_3)合成的样品在反应时间80 h前,甲醇转化率均接近100%;n(SiO_2)∶n(Al_2O_3)=150的多级孔HZSM-5上丙烯选择性和乙烯选择性分别为45.11%和11.30%。     

酸处理Beta分子筛对十氢萘加氢开环反应影响

研究了酸处理过程对Beta分子筛Br nsted酸和Lewis酸分布及其作为载体催化十氢萘加氢开环反应的影响。采用XRD、BET、XRF、Py-FTIR等表征了不同浓度盐酸处理的分子筛,结果表明,酸处理后Beta分子筛结晶度及孔径无明显变化,比表面积先增加后降低。随盐酸浓度的增加,n（SiO₂）/n（Al₂O₃）增大,总酸量逐渐降低;在盐酸浓度大于0.1 mol/L时,酸处理主要改变了分子筛的B酸位。十氢萘加氢开环反应实验结果表明,B酸位对Beta分子筛催化十氢萘开环反应影响较大,酸性越强越易导致作为载体的Beta分子筛失活。0.1 mol/L盐酸处理得到的催化剂酸性适宜,比表面积最大,活性及开环异构产物的产率最高。     

Ammonium complex of niobium as a precursor for the preparation of Nb2O5/Al2O3 catalysts

Ammonium oxalate complex of niobium was investigated as an aqueous precursor for the preparation of x% Nb₂O₅/Al₂O₃ (x=5, 10, 20 and 30 wt.%) samples. Catalysts with the same Nb₂O₅ contents were also prepared from the traditional niobium oxalate/oxalic acid aqueous solution. The catalysts were characterized by X-ray diffraction (XRD), diffuse reflectance spectroscopy (DRS), temperature-programmed reduction (TPR), infrared spectroscopy of chemisorbed pyridine and X-ray photoelectron spectroscopy (XPS). A comparison with the preparation method using the niobium oxalate salt was performed. The results showed that the niobium precursor influence the species growing leading to phases with different reducibility. The XPS revealed the presence of multilayers of niobium oxide on the Nb₂O₅/Al₂O₃ samples prepared by using niobium ammonium oxalate complex, while the ones obtained from niobium oxalate led to Nb₂O₅ particles islands. The addition of niobium oxide decreased the fraction of Lewis acid sites and increased the fraction of Brønsted acid sites, independent of the precursor salt. However, the creation of BAS was more pronounced on the Nb₂O₅/Al₂O₃ samples prepared from niobium oxalate.     

Synthesis, characterization and catalytic properties of SAPO-34 synthesized using diethylamine as a template

SAPO-34 molecular sieve was successfully synthesized using diethylamine (DEA) as a template. The influence of template concentration and silica concentration on the synthesis were investigated. Pure SAPO-34 could be obtained when n(DEA)/n(Al₂O₃)  1.5 and n(SiO₂)/n(Al₂O₃) > 0.1 in the synthesis gel. Further increase of DEA concentration in the starting gel [n(DEA)/n(Al₂O₃) > 3] has a negative effect on both crystallinity and crystal yield. The products were characterized by XRD, XRF, SEM, NMR, FT-IR, TG-DTA and nitrogen adsorption techniques. It was found that SAPO-34 synthesized with DEA as a template has the characteristic of high silicon incorporation and exhibits good thermal and hydrothermal stability. The catalytic performance of SAPO-34 was tested by methanol-to-olefin (MTO) reaction and high olefins (C₂H₄ + C₃H₆) selectivity was obtained.     

晶化条件对HZSM-5分子筛合成收率和性能的影响

考察了SiO2-Al2O3-TPABr-NH3·H20—H2O体系晶化时间、晶化温度和原料用量等对合成HZSM-5性能的影响。当n（SiO2）：n（Al2O3）=100、n（TPABr）：n（SiO2）=0．1、n（NH3）：n（SiO2）=1．5、n（H2O）：n（SiO2）=22和晶种添加质量分数为4％时,180℃静态晶化72h,合成收率与相对结晶度分别为10．1％和99．8％,对应理论收率为11．4％,合成收率与理论收率比为0．89。当投料n（SiO2）：n（A1203）从50增加到400,合成收率与结晶度分别超过8．9％和82．8％,合成收率与理论收率比为0．76—0．89;样品酸量随着n（SiO：）：n（Al2O3）的增加逐渐减小,比表面积为405m2·g-1,合成样品HZSM-5对甲醇制烯烃反应具有良好的酸催化活性。设定反应条件,采用投料n（SiO2）：n（AlO3）=250的样品,甲醇转化率、丙烯选择性和C=2～C=4选择性分别为100％、39．27％和62．01％。     

Hydrodesulfurization over noble metals supported on ZSM-5 zeolites

Pt/HZSM-5 showed high and stable catalytic activity for the hydrodesulfurization of thiophene at 400°C and its catalytic activity was higher than that of commercial CoMo/Al₂O₃ catalyst. Pt/HZSM-5 zeolite was not poisoned by hydrogen sulfide in the hydrodesulfurization of thiophene and hydrocracking of hydrocarbons. The catalytic activity of Pt/HZSM-5 decreased with increase of SiO₂/Al₂O₃ ratio in HZSM-5. The Brønsted acid site of HZSM-5 and spillover hydrogen formed on Pt particle in Pt/HZSM-5 catalyst play an important role for the hydrodesulfurization of thiophene.     

Adsorption of hydrocarbons by ZSM-5 zeolites with different SiO2/Al2O3 ratios: a combined FTIR and gravimetric study

In metal-free ZSM-5, the decrease in the concentration of Bronsted and Lewis acid sites parallels the increase in the SiO₂/Al₂O₃ ratio. In the presence of residual moisture, the adsorption of small alkanes does not markedly depend on the SiO₂/Al₂O₃ ratio in the range from 30 to 150. The acidity is more important for the adsorption of alkenes (propene) which oligomerize following adsorption. The addition of 5 wt.% of La does not significantly affect the strength of the surface acid sites but does decrease their concentration. It causes a transformation, in a part, of the Bronsted acid sites. These new centers could perhaps be assigned to LaO(OH) or La(OH)₂⁺ species which may be formed on the surface in La-containing ZSM-5. La could exchange only the strongest acidic sites without inducing large changes in their total concentration. La addition has a very small effect on the adsorption of small hydrocarbons. The exchange of the protons by Cu²⁺ decreases the concentration of Bronsted acid sites. At a sufficient loading of the ZSM-5 by Cu²⁺, i.e. at an atomic ratio Cu/Al > 1.0, the exchange can almost totally suppress the Bronsted acidity. Another effect of the ion exchange is the suppression of the adsorption capacity of small hydrocarbons due to lowered surface area and internal pore volume. The lowered available internal pore volume also limits the extent of the oligomerization of propene.     

Lean NOx reduction with CO + H2 mixtures over Pt/Al2O3 and Pd/Al2O3 catalysts

The reduction of NO_x by hydrogen under lean burn conditions over Pt/Al₂O₃ is strongly poisoned by carbon monoxide. This is due to the strong adsorption and subsequent high coverage of CO, which significantly increases the temperature required to initiate the reaction. Even relatively small concentrations of CO dramatically reduce the maximum NO_x conversions achievable. In contrast, the presence of CO has a pronounced promoting influence in the case of Pd/Al₂O₃. In this case, although pure H₂ and pure CO are ineffective for NO_x reduction under lean burn conditions, H₂/CO mixtures are very effective. With a realistic (1:3) H₂:CO ratio, typical of actual exhaust gas, Pd/Al₂O₃ is significantly more active than Pt/Al₂O₃, delivering 45% NO_x conversion at 160 °C, compared to >15% for Pt/Al₂O₃ under identical conditions. The nature of the support is also critically important, with Pd/Al₂O₃ being much more active than Pd/SiO₂. Possible mechanisms for the improved performance of Pd/Al₂O₃ in the presence of H₂+CO are discussed.     

Fischer–Tropsch synthesis over Re-promoted Co supported on Al2O3, SiO2 and TiO2: Effect of water

The activity and selectivity of rhenium promoted cobalt Fischer–Tropsch catalysts supported on Al₂O₃, TiO₂ and SiO₂ have been studied in a fixed-bed reactor at 483 K and 20 bar. Exposure of the catalysts to water added to the feed deactivates the Al₂O₃ supported catalyst, while the activity of the TiO₂ and SiO₂ supported catalysts increased. However, at high concentrations of water both the SiO₂ and TiO₂ supported catalyst deactivated. Common for all catalysts was an increase in C₅₊ selectivity and a decrease in the CH₄ selectivity by increasing the water partial pressure. The catalysts have been characterized by scanning transmission electron microscope (STEM), BET, H₂ chemisorption and X-ray diffraction (XRD).     

The role of acidity in the decomposition of 1,2-dichlorobenzene over TiO2-based V2O5/WO3 catalysts

The influence of Lewis and Brønsted acid sites on the performance of V₂O₅/TiO₂ and V₂O₅–WO₃/TiO₂ catalysts in the total oxidation of o-dichlorobenzene was investigated. Catalytic activity of these materials resulted strongly affected by their acidic properties. The presence of Brønsted acid sites significantly increases the o-DCB conversion but also leads to the uncompleted degradation of chlorinated compounds, promoting the formation of partial oxidation products, as dichloromaleic anhydride. On the contrary, Lewis acid sites, acting as absorbing sites, promote the further oxidation of intermediates to CO and CO₂, without any by-products desorption.

Furthermore, the presence of water in the feed-stream was proven to decrease o-DCB conversion but also to play a positive role on process selectivity, increasing COx production. Plausible reasons for this effect are the reduction of Brønsted acid sites and the hydrolysis of anhydride during wet tests.     

Simultaneous HDS and HDN over supported PtSn catalysts in comparison to commercial NiMo/Al2O3

The performance of platinum-tin catalysts, supported on Al₂O₃ and SiO₂ and subjected to reduction prior to use, has been studied. The catalysts were characterized in reduced forms by X-ray diffraction (XRD) and XPS. The surface properties were determined by N₂ BET specific surface area and CO chemisorption. The model compounds were 4,6-dimethyldibenzothiophene (4,6DMDBT) and carbazole. The PtSn catalysts supported on either Al₂O₃ or SiO₂ were characterised by high activity, but the catalyst PtSn/SiO₂ was found the most effective, even more effective than the commercial KF848 catalyst. Both PtSn catalysts studied were more effective in the reaction of 4,6DMDBT hydrogenation, the dominant product obtained with the use of PtSn/Al₂O₃ was methyl-cyclohexyltoluene (MCHT) and with PtSn/SiO₂ the dominant product was dimethylbicyclohexyl (DMBCH). The amount of dimethylbiphenyl (DMBPh) obtained was small and practically independent of the contact time. In the HDN reaction of carbazole the most active was PtSn/SiO₂. It was also more active in the consecutive reaction of isomerisation of the main product of the HDN reaction, bicyclohexyl (BCH) to methylcyclopentylcyclohexane (MCPCH). The large differences shown in the hydrotreating activity specially in the HDN reaction between PtSn catalysts supported on Al₂O₃ and SiO₂ result from the physicochemical properties of both samples. The significantly higher CO chemisorption for PtSn/SiO₂ indicates the presence of larger amount of metallic species and better hydrogenation properties so important for deep hydrotreating process.     

Catalytic activity of Pd loaded on WO3/Al2O3 for NO–CH4–O2 in the presence of water vapor

Pd loaded on various kinds of monolayer supports was applied for selective reduction of NO by methane in the presence of O₂ and water vapor. Pd/WO₃/Al₂O₃ exhibited the highest conversion of NO to N₂ among Pd loaded monolayer supports. The catalyst was relatively tolerant and reversible upon the exposure of water vapor. This is due to the enhanced amount of Brønsted acid sites under the moisture as evidenced by the IR measurement of adsorbed pyridine. The Brønsted acid sites generated on WO₃/Al₂O₃ support were required to give the dispersed Pd species, similar to on the zeolite.     

Alkaline hydrothermal zeolites synthesized from high SiO2 and Al2O3 co-disposal fly ash filtrates

A co-disposal reaction was used wherein fly ash (FA) was reacted with acid mine drainage (AMD), to collect filtrates for zeolite synthesis. Raw fly ash as well as fly ash leached with HCl were subjected to the same alkaline hydrothermal zeolite synthesis conditions, as for the co-disposal filtrates, in order to evaluate the zeolitic material obtained. The Si and Al contents of the fly ash (FA) filtrates were used as precursor species for the alkaline hydrothermal conversion of the fly ash filtrates into zeolites. These filtrates were then analysed by XRF spectrometry for quantitative determination of SiO₂ and Al₂O₃. The [SiO₂]/[Al₂O₃] ratio obtained in the filtrates range from 1.4 to 2.5. The [SiO₂]/[Al₂O₃] ratio was used to predict whether the fly ash filtrates could successfully be converted into faujasite zeolitic material by the adopted synthesis procedures. If the [SiO₂]/[Al₂O₃] ratio is higher than 1.5 in the co-disposal filtrates, it favours the formation of faujasite. The zeolite synthesis included an alkaline fusion of the co-disposal filtrates, followed by aging for 8 hours and hydrothermal conversion by crystallisation at 100 °C. Different variables were investigated during the synthesis of zeolite to ascertain their influence on the end product. These variables include adding different amounts of deionised water to the FA-related starting material, using different compositions of FA related starting material and different FA:NaOH ratios in fusing the starting material.     

Activity and acidity of Nb2O5-MoO3 and Nb2O5-WO3 in the Friedel-Crafts alkylation

Nb₂O₅ loaded on the supports and mixed with oxides was studied to investigate the activity and acidity for Friedel-Crafts benzylation of anisole. From the study on the loaded catalysts, a preliminary conclusion for the selection of metal oxide was obtained; namely, such an acidic oxide as silica was suitable for the support of Nb₂O₅. Then, MoO₃ and WO₃ were mixed with Nb₂O₅, and prominent high catalytic activity and acidities were observed. Both oxides of Nb₂O₅-MoO₃ and Nb₂O₅-WO₃ showed almost similar behavior with respect to characterization and catalytic activity. Surface area increased, X-ray diffraction (XRD) and Raman bands were lost, acid sites, both Brønsted and Lewis characters generated, and surface acid site density was as high as 2–4 nm⁻². The acid sites were generated on the amorphous metal oxides consisting of Nb and Mo or W oxides, different in nature from those of Nb₂O₅ calcined and un-calcined, and active for Friedel-Crafts benzylation.