A catalytically powered electrokinetic lens: toward channelless microfluidics

A chemically powered channelless microfluidic device was designed, fabricated, and characterized. The device consists of an asymmetric silver–gold bimetallic catalytic junction fabricated on a silicon dioxide surface. The decomposition of hydrogen peroxide at the silver–gold interface generates a proton gradient and an associated electric field which in turn drives electroosmosis and electrophoresis when a charged particle is present in the vicinity of the field. By engineering an asymmetric device consisting of an isolated junction, continuous electroosmotic fluid flow across the device has been achieved. In addition, a new device geometry has been developed which is capable of focusing and directing negatively charged particles along a desired path without the need of microchannels. The efficiency and ease of the fabrication suggest the possibility of many versatile applications including biological molecule sorting and manipulation.     

Parameters affecting the shape of a hydrodynamically focused stream

Even at low Reynolds numbers, momentum can impact the shape of hydrodynamically focused flow. Both theoretical and experimental characterization of hydrodynamic focusing in microchannels at Reynolds numbers ≤25 revealed the important parameters that affect the shape of the focused layer. A series of symmetric and asymmetric microfluidic channels with two converging streams were fabricated with different angles of confluence at the junction. The channels were used to study the characteristics of Y-type microchannels for flow-focusing. Computational analysis and experimental results gathered using confocal microscopy and particle image velocimetry indicated that the orientation of the sheath and the sample stream inlets, as well as the absolute flow velocities, determine the curvature in the concentration distribution of the focused stream. Decreasing the angle of confluence between sheath and sample, as well as reducing the overall Reynolds number, resulted in a flat interface between sheath and focused fluids. Alignment of the faster flowing sheath fluid channel with the main channel also reduced the inertial effects and produced a focused stream with a flat concentration profile. Control over the shape of the focused stream is important in many biosensors and lab-on-a-chip devices that rely on hydrodynamic focusing for increased detection sensitivity.     

Milliseconds microfluidic chaotic bubble mixer

In this study, we report a rapid microfluidic mixing device based on chaotic advection induced by microbubble–fluid interactions. The device includes inlets for to-be-mixed fluids and nitrogen gas. A side-by-side laminar flow segmented by monodisperse microbubbles is generated when the fluids and the nitrogen are co-injected through a flow focusing micro-orifice. The flow subsequently enters a series of hexagonal expansion chambers, in which the hydrodynamic interaction among the microbubbles results in the stretch and fold of segmented fluid volumes and rapid mixing and homogenization. We characterize the performance of the microfluidic mixer and demonstrate rapid mixing within 20 ms. We further show that bubbles can be conveniently removed from the mixed fluids using a microfluidic comb structure on completion of the mixing.     

Rapid measurement of fluid viscosity using co-flowing in a co-axial microfluidic device

This article presents a simple microfluidic method to measure the Newtonian fluid viscosity. This method is carried out in a co-axial microfluidic device. A stable liquid/liquid annular co-laminar flow in the co-axial microfluidic device has been realized, which can be described by Navier–Stokes equations. The viscosity of either fluid can be measured based on the equations when the viscosities of another fluid is known. Proper conditions to form stable annular co-laminar flow for the viscosity measurement were investigated. Several fluids were tested with viscosity ranging from 0.6 to 40 mPa s. The measured results fit very well with those measured by a commercial spinning digital viscometer. The novel method is highly controllable and reliable, and has the advantage of less time and material consumption, as well as easy fabrication of the device.     

Controlling capillary-driven surface flow on a paper-based microfluidic channel

This paper describes two methods for controlling capillary-driven liquid flow on microfluidic channels. Unlike flow driven by external forces, capillary-driven flow is dominated by interfacial phenomena and, therefore, is sensitive to the channel geometry and chemical composition (surface energy) along the channel. The first method to control fluid flow is based on altering surface energy along the channel through regulation of UV irradiation time, which enables adjusting the contact angle along the fluid path. The slowing down (delay) of the liquid flow depends on the stripe length and its position in the channel. Using this technique, we generated flow delays spanning from a second to over 3 min. In the second approach, we manipulated the flow velocity by introducing contractions and expansions in the channel. The methods used herein are inexpensive and can be incorporated to the microfluidic channel fabrication step. They are capable of controlling liquid flow with precise time delays without introducing the foreign matter in the fluidic device.     

Scale-up and control of droplet production in coupled microfluidic flow-focusing geometries

A single microfluidic chip consisting of six microfluidic flow-focusing devices operating in parallel was developed to investigate the feasibility of scaling microfluidic droplet generation up to production rates of hundreds of milliliters per hour. The design utilizes a single inlet channel for both the dispersed aqueous phase and the continuous oil phase from which the fluids were distributed to all six flow-focusing devices. The exit tubing for each of the six flow-focusing devices is separate and individually plumbed to each device. Within each flow-focusing device, the droplet size was monodisperse, but some droplet size variations were observed across devices. We show that by modifying the flow resistance in the outlet channel of an individual flow-focusing device it is possible to control both the droplet size and frequency of droplet production. This can be achieved through the use of valves or, as is done in this study, by changing the length of the exit tubing plumbed to the outlet of the each device. Longer exit tubing and larger flow resistance is found to lead to larger droplets and higher production frequencies. The devices can thus be individually tuned to create a monodisperse emulsion or an emulsion with a specific drop size distribution.     

Microfluidic device for continuous magnetophoretic separation of white blood cells

This paper presents a microfluidic device for magnetophoretic separation of red blood cells from blood under continuous flow. The separation method consists of continuous flow of a blood sample (diluted in PBS) through a microfluidic channel which presents on the bottom “dots” of ferromagnetic layer. By applying a magnetic field perpendicular on the flowing direction, the ferromagnetic “dots” generate a gradient of magnetic field which amplifies the magnetic force. As a result, the red blood cells are captured on the bottom of the microfluidic channel while the rest of the blood is collected at the outlet. Experimental results show that an average of 95% of red blood cells is trapped in the device.     

A low molecular weight cut-off polymer–silicate membrane for microfluidic applications

In this article, we report a novel approach to fabricating a low molecular weight cut-off membrane that could readily be employed for several microfluidic applications. The reported structure was created by selectively retaining a precursor solution [5% (w/v) maleic anhydride, 21% (v/v) (37:1) acrylamide/bisacrylamide, and 0.2% (w/v) VA-086 photoinitiator] in a chosen location of a microfluidic network via capillary forces and then photo-polymerizing the mixture. The pores in the resulting membrane were subsequently filled with 3-aminopropyltriethoxysilane, heated, and then treated with sodium silicate solution and heated again, giving a structure having reduced porosity. The composite membrane thus created has been shown to have a molecular weight cut-off that is at least an order of magnitude smaller than other photo-polymerized microfluidic membranes reported in the literature. Moreover, this polymer–silicate structure was observed to be capable of blocking electroosmotic flow, thereby generating a pressure gradient around its interface with an open microchannel upon application of an electric field across the microchannel-membrane junction. In this study, a fraction of the resulting hydrodynamic flow was successfully guided to an electric field free analysis channel to implement a pressure-driven assay. With our current design pressure-driven velocities, up to 1.8 mm/s was generated in the electric field free analysis channel for an applied voltage of 2 kV in the pumping section. Finally, the functionality of this integrated microfluidic device was demonstrated by implementing a reverse phase chromatographic separation using the pressure-driven flow generated on-chip.     

Continuous generation of hydrogel beads and encapsulation of biological materials using a microfluidic droplet-merging channel

In this paper, we describe a method for encapsulation of biomaterials in hydrogel beads using a microfluidic droplet-merging channel. We devised a double T-junction in a microfluidic channel for alternate injection of aqueous fluids inside a droplet unit carried within immiscible oil. With this device, hydrogel beads with diameter <100 μm are produced, and various solutions containing cells, proteins and reagents for gelation could merge with the gel droplets with high efficiency in the broad range of flow rates. Mixing of reagents and reactions inside the hydrogel beads are continuously observed in a microchannel through a microscope. By enabling serial injection of each liquid with the dispersed gel droplets after they are produced from the oil-focusing channel, the device simplifies the sample preparation process, and gel-bead fabrication can be coupled with further assay continuously in a single channel. Instantaneous reactions of enzyme inside hydrogel and in-situ formation of cell-containing beads with high viability are demonstrated in this report.     

Gas�Cliquid flow stability and bubble formation in non-Newtonian fluids in microfluidic flow-focusing devices

This communication describes the gas–liquid two-phase flow patterns and the formation of bubbles in non-Newtonian fluids in microfluidic flow-focusing devices. Experiments were conducted in two different polymethyl methacrylate (PMMA) square microchannels of, respectively, 600 × 600 and 400 × 400 μm. N₂ bubbles were generated in non-Newtonian polyacrylamide (PAAm) solutions of different concentrations. Slug bubble, missile bubble, annular and intermittent flow patterns were observed at the cross-junction by varying gas and liquid flow rates. Gas and liquid flow rates, concentration of PAAm solutions, and channel size were varied to investigate their effect on the mechanism of bubble formation. The bubble size was proportional to the ratio of gas/liquid flow rate for slug bubbles and could be scaled with the ratio of gas/liquid flow rate as a power–law relationship for missile bubbles under wide experimental conditions.     

High-throughput,single-stream microparticle focusing using a microchannel with asymmetric sharp corners

A new microfluidic device for fast and high-throughput particle focusing is reported. The particle focusing is based on the combination of inertial lift force effect and centrifugal force effect generated in a microchannel with a series of repeated asymmetric sharp corners on one side of the channel wall. The inertial lift force induces two focused particle streams in the microchannel, and the centrifugal force generated at the sharp corner structures tends to drive the particles laterally away from the corner. With the use of a series of repeated asymmetric sharp corner structures, a single and highly focused particle stream was achieved near the straight channel wall at a wide range of flow rate. In comparison with other hydrodynamic particle focusing methods, this method is less sensitive to the flow rate and can work at a higher flow rate (up to 700 μL/min) and Reynolds number (Re = 129.5). With its simple structure and operation, and high throughput, this method can be potentially used in particle focusing processes in a variety of lab-on-a-chip applications.     

A fast microfluidic mixer based on acoustically driven sidewall-trapped microbubbles

Due to the low Reynolds number associated with microscale fluid flow, it is difficult to rapidly and homogenously mix two fluids. In this letter, we report a fast and homogenized mixing device through the use of a bubble-based microfluidic structure. This micromixing device worked by trapping air bubbles within the pre-designed grooves on the sidewalls of the channel. When acoustically driven, the membranes (liquid/air interfaces) of these trapped bubbles started to oscillate. The bubble oscillation resulted in a microstreaming phenomenon—strong pressure and velocity fluctuations in the bulk liquid, thus giving rise to fast and homogenized mixing of two side-by-side flowing fluids. The performance of the mixer was characterized by mixing deionized water and ink at different flow rates. The mixing time was measured to be as small as 120 ms.     

Cell separation in a microfluidic channel using magnetic microspheres

Magnetophoretic isolation of biological cells in a microfluidic environment has strong relevance in biomedicine and biotechnology. A numerical analysis of magnetophoretic cell separation using magnetic microspheres in a straight and a T-shaped microfluidic channel under the influence of a line dipole is presented. The effect of coupled particle–fluid interactions on the fluid flow and particle trajectories are investigated under different particle loading and dipole strengths. Microchannel flow and particle trajectories are simulated for different values of dipole strength and position, particle diameter and magnetic susceptibility, fluid viscosity and flow velocity in both the microchannel configurations. Residence times of the captured particles within the channel are also computed. The capture efficiency is found to be a function of two nondimensional parameters, α and β. The first parameter denotes the ratio of magnetic to viscous forces, while the second one represents the ratio of channel height to the distance of the dipole from the channel wall. Two additional nondimensional parameters γ (representing the inverse of normalized offset distance of the dipole from the line of symmetry) and σ (representing the inverse of normalized width of the outlet limbs) are found to influence the capture efficiency in the T-channel. Results of this investigation can be applied for the selection of a wide range of operating and design parameters for practical microfluidic cell separators.     

Development and characterisation of integrated microfluidics on waveguide-based photonic platforms fabricated from hybrid materials

This article reports on a detailed investigation of sol–gel processed hybrid organic–inorganic materials for use in lab-on-a-chip (LoC) applications. A particular focus on this research was the implementation of integrated microfluidic circuitry in waveguide-based photonic sensing platforms. This objective is not possible using other fabrication technologies that are typically used for microfluidic platforms. Significant results on the surface characterisation of hybrid sol–gel processed materials have been obtained which highlight the ability to tune the hydrophilicity of the materials by careful adjustment of material constituents and processing conditions. A proof-of-principle microfluidic platform was designed and a fabrication process was established which addressed requirements for refractive index tuning (essential for waveguiding), bonding of a transparent cover layer to the device, optimized sol–gel deposition process, and a photolithography process to form the microchannels. Characterisation of fluid flow in the resulting microchannels revealed volumetric flow rates between 0.012 and 0.018 μl/min which is characteristic of capillary-driven fluid flow. As proof of the integration of optical and microfluidic functionality, a microchannel was fabricated crossing an optical waveguide which demonstrated that the presence of optical waveguides does not significantly disrupt capillary-driven fluid flow. These results represent the first comprehensive evaluation of photocurable hybrid sol–gel materials for use in waveguide-based photonic platforms for lab-on-a-chip applications.     

Synthesis of bio-functionalized copolymer particles bearing carboxyl groups via a microfluidic device

Monodisperse copolymer particles carrying surface carboxyl groups in the range of 50–200 μm were prepared by in situ UV polymerization of ethyleneglycol dimethacrylate (EGDMA) with acrylic acid (AA) via a microfluidic flow-focusing device (MFFD). The design of the coaxial orifices in the MFFD enables the confinement of the comonomer liquid thread to the central axis of the microchannel, which can avoid the wetting problem of comonomer liquid with the microchannel and can successfully produce monodisperse copolymer microspheres with coefficient of variance below 5%. The effects of concentration of EGDMA and AA on droplet diameters and the distribution of carboxyl group on particle surfaces were examined. It has been found that, increasing the concentration of AA would decrease particle sizes, but increase the distribution of carboxyl group on particle surfaces. Bioconjugation of the carboxylated copolymer particles with the anti-rabbit IgG–Cy3 conjugates was successfully demonstrated. By increasing the concentration of AA accompanied with decreasing the particle sizes, high efficiency of bioconjugation on carboxylated copolymer particles was achieved. The rapid continuous synthesis of carboxylated copolymer particles via a microfluidic device provides a reliable control of particle sizes and composition for massive production in biotechnological applications.     

Transient flow behavior of complex fluids in microfluidic channels

The ongoing development of microfluidic devices involves the use of highly complex fluids, even of multiphase systems. Despite the great achievements in the development of numerous applications, there is still a lack in the complete understanding of the underlying physics of the observed macroscopic effects. One prominent example is the flow through benchmark contractions where micro- and even macroscopic explanations of some of the occurring flow patterns are still missing. Here, we study the development of the flow profiles of shear thinning semi-dilute polymer solutions in microfluidic planar abrupt contraction geometries. Flow profiles along the narrow channel part are obtained by μ-PIV measurements, whereby the pressure drop along the microfluidic channel as well as the local transient viscosities downstream to the orifice are computed. A relaxation process of the flow profiles from an initially parabolic shape to the flattened steady-state flow profile is observed and traced back to the polymer relaxation.     

Analysis of sperm concentration and motility in a microfluidic device

A home-use device that allows rapid and quantitative sperm quality analysis is desirable but not yet fully realized. To aid this effort, this article presents a microfluidic device capable of quantifying sperm quality in terms of two critical fertility-related parameters—motile sperm concentration and motility. The microdevice produces flow field for sperms to swim against, and sperms that overcame the flow within a specified time are propelled along in a separate channel and counted via resistive pulse technique. Data are compared to two control methods clinically utilized for sperm quality exam—hemocytometer and the sperm quality analyzer. Results reveal the numbers of pulses generated by passage of sperms correlates strongly with the two control methods: pulse number from 0 to 335 corresponds to progressively motile sperm concentrations from 0 to 19 × 10⁶/ml (hemocytometer) and Sperm Motility Index from 0 to 204 (sperm quality analyzer). The microdevice should be applicable to facilitate self-assessment of sperm quality at home.     

A study of molecular diffusion across a water/oil interface in a Y–Y shaped microfluidic device

The diffusion behaviour of Co(II) ion in an aqueous homogeneous system and that of 8-hydroxyquinoline (8HQ) in a heterogeneous liquid–liquid system was measured in a Y–Y shaped microfluidic device. We propose a modified version of a previously published equation for a static system to describe the diffusion behaviour of chemical species in this microfluidic device. Specific adaptations of the original equation to the micro environment are illustrated and discussed. The model proposed successfully fitted the diffusion of Co(II) in a homogeneous system (aqueous solutions) and 8HQ across a water/oil interface. We envisage the application of the proposed equation for the discrimination of the diffusion contribution in solvent extraction kinetic studies.     

Separation of highly viscous fluid threads in branching microchannels

We experimentally study the transport properties of threads made of high-viscosity fluids flowing in a sheath of miscible, low-viscosity fluids in bifurcating microchannels. A viscous filament is generated using a square hydrodynamic focusing section by injecting a ‘thick’ fluid into the central channel and a ‘thin’ fluid from the side channels. This method allows us to produce miscible fluid threads of various sizes and lateral positions in a straight channel and enables the systematic study of the downstream thread’s response to flow partitioning in branching microfluidic networks at low Reynolds numbers. A phase diagram detailing the various flow patterns observed at the first bifurcation, including thread folding, transport, and fouling, is presented along with transition lines. We also examine the role of viscous buckling instabilities on thread behavior and the formation of complex viscous mixtures and stratifications at the small scale. This work shows the possibility to finely control thread trajectory and stability as well as manipulate the structural arrangement of high-viscosity multiphase flows in complex microfluidic systems.     

Particle transport in flow through a ratchet-like channel

We present a fluidic device that shows ratchet-like characteristics for particle transport at low Reynolds. The ratchet consists of a two-dimensional saw-tooth channel, within which a laminar flow is generated by imposing a longitudinal pressure gradient. Particle trajectories are calculated by solving the continuity and Navier–Stokes equations for the fluid flow and the equations for particle transport in both flow directions. The ratchet-like effect is connected with a large asymmetry in the mean transit time, with regard to flow direction, due to particle motion within zones of low flow velocity near the asymmetric wall profile. We show how to obtain ratchet of particles with select Stokes under given flow conditions by adjusting the geometry of the ratchet channel.