New type of piezo-damping epoxy-matrix composites with multi-walled carbon nanotubes and lead zirconate titanate

A new type of rigid piezo-damping epoxy-matrix composites containing multi-walled carbon nanotubes (CNT) and piezoelectric lead zirconate titanate (PZT) was prepared, and the electrical and the damping properties were investigated. Dynamic mechanical thermal analysis reveals that the loss factors of the composites were improved by incorporation of PZT and CNT under the concentration above a critical electrical percolation. Based on this piezo-damping material, the PZT contributes to the transformation of mechanical noise and vibration energies into electric energy, while the CNT serve in the shorting of the generated electric current to the external circuit. An optimum formulation for the piezo-damping epoxy-based materials can be designed on the basis of the results of this study.     

Effect of carbon nanotube type and functionalization on the electrical,thermal, mechanical and electromechanical properties of carbon nanotube/styrene–butadiene–styrene composites for large strain sensor applications

Thermoplastic elastomer tri-block copolymer, namely styrene–butadiene–styrene (SBS) composites filled with carbon nanotubes (CNT) are characterized with the main goal of obtaining electro-mechanical composites suitable for large deformation sensor applications. CNT/SBS composites with different filler contents and filler functionalizations are studied by morphological, thermal, mechanical and electrical analyses. It is shown that the different dispersion levels of CNT in the SBS matrix are achieved for pristine or functionalized CNT with strong influence in the electrical properties of the composites. In particular covalently functionalized CNTs show percolation thresholds higher than 8 weight percentage (wt%) whereas pristine CNT show percolation threshold smaller than 1 wt%. On the other hand, CNT functionalization does not alter the conduction mechanism which is related to hopping between the CNT for concentrations higher than the percolation threshold.Pristine single and multiwall CNT within the SBS matrix allow the preparation of composites with electro-mechanical properties appropriate for strain sensors for deformations up to 5% of strain, the gauge factor varying between 2 and 8. Composites close to the percolation threshold show larger values of the gauge factor.     

New type of piezo-damping aluminum matrix composites with ZnO:Al-coated LiNbO3 particles

A new type of piezo-damping aluminum matrix composite containing ZnO:Al-coated LiNbO₃ particles was prepared. The dependence of the damping properties of composites on the resistivity of ZnO:Al coatings, altered by Al doping concentration, was investigated. Dynamic mechanical thermal analysis revealed that decreasing the resistivity of ZnO:Al coatings causes the loss factors of the composites to initially increase until the maximum value, before rapidly decreasing. Based on this piezo-damping material, the LiNbO₃ particles contribute to the transformation of mechanical vibration energy into electric energy, which is then converted into Joule's heat in the networks within the ZnO:Al coatings and metal matrix. An optimum formulation for piezo-damping metal matrix composites can be designed based on the results of this study.     

Effects of carbon nanotube alignment on electrical and mechanical properties of epoxy nanocomposites

This paper reports the alignment of multi-walled carbon nanotubes (MWCNTs) in an epoxy matrix as a result of DC electric fields applied during composite curing. Optical microscopy and polarized Raman spectroscopy are used to confirm the CNT alignment. The alignment of CNTs gives rise to much improved electrical conductivity, elastic modulus and quasi-static fracture toughness compared to those with CNTs of random orientation. An extraordinarily low electrical percolation threshold of about 0.0031 vol% is achieved when measured along the alignment, which is more than one order of magnitude lower than 0.034 vol% with random orientation or that measured perpendicular to the aligned CNTs. The examination of the fracture surfaces identifies pertinent toughening mechanisms in aligned CNT composites, namely crack tip deflection and CNT pullout. The significance of this paper is that the technique employed here can tailor the physical, mechanical and fracture properties of bulk nanocomposites even at a very low CNT concentration.     

Advanced elastomer nano-composites based on CNT-hybrid filler systems

Different techniques to disperse multiwalled carbon nanotubes (CNT) in elastomers using an internal mixer are applied and physical properties of the composites are evaluated: stress–strain behavior, dynamic-mechanical, thermal diffusivity, dielectric and fracture mechanical properties. The electrical percolation threshold is found to decrease by using ethanol as dispersion agent, compared to “dry” mixing, correlating with improved optical dispersion. The effect of nanoscopic gaps between adjacent CNTs on the electrical and thermal conductivity of the composites and the missing percolation behavior of the thermal conductivity are discussed. We have found some technically promising synergetic effects of the hybrid filler systems. For all systems one observes significantly steeper stress–strain curves by addition of 1.6 vol.% CNT to the systems with conventional fillers. In natural rubber the fatigue crack propagation resistance, tensile strength and electrical conductivity is found to be improved also for dry mixed CNT-silica hybrid systems.     

Preparation and characterization of a novel hydroxyapatite/carbon nanotubes composite and its interaction with osteoblast-like cells

Hydroxyapatite (HA) and its based biomaterials could chemically bond directly to bone when implanted, resulting in the formation of a strong bone-implant interface. Carbon nanotubes (CNT) are believed to be very promising in the enhancement ceramic matrix and played an important role as reinforcement for imparting strength and toughness to brittle HA bioceramic. Here we demonstrate the potential use in reinforcing biomaterials through an attempt to use CNT strengthen brittle HA bioceramic. This work aims to study the optimum sintering conditions of CNT modified HA to get CNT–HA composite with improved mechanical properties using a rapid spark plasma sintering system. The microstructure, phases, chemical compositions and mechanical properties of the ceramic samples were characterized by various advanced methods. Though no obvious chemical reaction between CNT and HA has been detected, the physical crosslink caused by the presence of CNT resulted in that a CNT–HA composite with a relatively high value of modulus (~ 131.1 GPa) and hardness (~ 6.86 GPa) achieved at the sintering temperature of 1100 °C. In vitro cellular responses to the composites were assessed to investigate the proliferation and morphology of a human osteoblast cell line cultured on the various composites.     

Ablative and mechanical evaluation of CNT/phenolic composites by thermal and microstructural analyses

Highly ablation resistant carbon nanotube (CNT)/phenolic composites were fabricated by the addition of low concentrations of CNTs. Tensile and compressive mechanical properties as well as ablation resistance were significantly improved by the addition of only 0.1 and 0.3 wt% of uniformly dispersed CNTs. An oxygen–kerosene-flame torch and a scanning electron microscope (SEM) were used to evaluate the ablative properties and microstructures. Thermal gravimetric analysis (TGA) revealed that the ablation rate was lower for the 0.3 wt% CNT/phenolic composites than for neat phenolic or the composite with 0.1 wt% CNTs. Ablation mechanisms for all three materials were investigated using TGA in conjunction with microstructural studies using a SEM. The microstructural studies revealed that CNTs acted as an ablation resistant phase at high temperatures, and that the uniformity of the CNT dispersion played an important role in this ablation resistance.     

Effects of carbon nanotubes and carbon fiber reinforcements on thermal conductivity and ablation properties of carbon/phenolic composites

The ablation properties and thermal conductivity of carbon nanotube (CNT) and carbon fiber (CF)/phenolic composites were evaluated for different filler types and structures. It was found that the mechanical and thermal properties of phenolic-polymer matrix composites were improved significantly by the addition of carbon materials as reinforcement. The concentrations of CF and CNT reinforcing materials used in this study were 30 vol% and 0.5 wt%, respectively. The thermal conductivity and thermal diffusion of the different composites were observed during ablation testing, using an oxygen–kerosene (1:1) flame torch. The thermal conductivity of CF mat/phenolic composites was higher than that of random CF/phenolic composites. Both CF mat and CNT/phenolic composites exhibited much better thermal conductivity and ablation properties than did neat phenolic resin. The more conductive carbon materials significantly enhanced the heat conduction and dissipation from the flame location, thereby minimizing local thermal damage.     

Electrically conductive carbon nanotube/polypropylene nanocomposite with improved mechanical properties

Conductive polymer nanocomposites based on carbon nanotubes (CNTs) have wide range of applications in the electronics and energy sectors. For many of these applications, such as the electromagnetic interference (EMI) shielding, high nanofiller loading is typically needed to achieve the desired properties. The high nanofiller concentration deteriorates the composite's tensile strength due to the increase in nanofiller aggregation. In this work, highly conductive CNT/polypropylene (PP) nanocomposite with improved tensile strength was prepared by melt mixing. The effects of CNT content on the processing behavior, microstructure, mechanical and electrical properties of the nanocomposite were investigated. Scanning electron microscopy was used to investigate the composite microstructure. Good level of CNT dispersion with remarkable adhesion at the CNT/PP interface was observed. Based on a theoretical model, the interfacial strength was estimated to be in the range of 36–58 MPa. As a result of this microstructure, significant enhancement in ultimate tensile strength was reported with the increase of CNT content. The tensile strength of the 20 wt.% CNT/PP nanocomposite was 80% higher than that of the unfilled PP. Moreover, and due to the good dispersion of CNT particles, an electrical percolation threshold concentration of 0.93 wt.% (0.5 vol.%) was obtained.     

Effects of Nb<Subscript>2</Subscript>O<Subscript>5</Subscript> addition on the microstructure,electrical, and mechanical properties of PZT/ZnO nanowhisker piezoelectric composites

Nb₂O₅-modified PZT/ZnO nanowhisker (denoted as PZT/ZnO_w–Nb₂O₅) piezoelectric composites were prepared by a solid state sintering technique. Effects of Nb₂O₅ addition on the microstructure, electrical, and mechanical properties of the PZT/ZnO_w composites were investigated. With increasing Nb₂O₅ content, the grain size of the composites was reduced and the fracture mode changed from intergranular to intragranular gradually. Compared with the PZT/ZnO_w composites, the dielectric, piezoelectric, and ferroelectric properties of the PZT/ZnO_w–Nb₂O₅ composites were improved significantly, while mechanical properties were enhanced slightly. The optimum electrical and mechanical properties were achieved for the PZT/ZnO_w composites modified with 0.75 wt% Nb₂O₅ sintered at 1150 °C, with dielectric permittivity ε_r, piezoelectric coefficient d ₃₃, planar electromechanical coupling k _p, remnant polarization P _r, fracture toughness K _IC, and flexural strength σ_f being on the order of 4930, 600 pC/N, 0.63, 29.2 μC/cm², 1.56 MPa m^1/2 and 130 MPa, respectively. The Nb₂O₅-modified PZT/ZnO_w piezoelectric composites, with comparable electrical properties and improved mechanical properties than those of commercial PZT-5H ceramics, are promising candidates for further applications.     

Modeling of poling behavior of ferroelectric 3–3 composites

Piezoelectric 3–3 composites are often prepared from unpoled PZT ceramics and polymer matrices. During the poling process the PZT cannot deform freely due to the clamping by the surrounding polymer, which after poling results in the occurrence of residual mechanical stress in the composite. Based on the multi-linear constitutive model of ferroelectric and ferroelastic piezoceramics, a nonlinear finite element analysis was performed within the representative volume element to model the poling behavior of this kind of composites, in which appropriate periodic boundary conditions were prescribed for the displacements and the electric field of the composites. Considering the fact from experimental data that changes of the remanent strain induced by the switching process are volume preserving, we introduced different criteria in evaluating the maximum and minimum values of the ferroelastic strain S^f. A numerical simulation was then conducted to investigate the effects of different poling voltages and volume fractions of the PZT ceramic on the distribution of residual mechanical stress in the PZT of composites. The results show that if V_f < 18% a portion of the compressive mechanical stress in the poling direction on the PZT ceramic may cause a mechanical depolarization of the PZT ceramic.     

Complementary percolation characteristics of carbon fillers based electrically percolative thermoplastic elastomer composites

Electrically percolative composites of thermoplastic elastomers (TPE) filled with different concentrations of carbon nanotubes (CNT), carbon black (CB) and (CNT–CB) hybrid fillers were fabricated by melt blending. The effects of filler type and composition on the electrical properties of the percolative TPE composites were studied. Percolation threshold for CB-, CNT- and (CNT–CB)-based composites was found to be 0.06, 0.07 and 0.07 volume fraction respectively. Compared to CB-based composites and earlier reported results, CNT- and (CNT–CB)-based ones revealed an unexpectedly high percolation threshold, which otherwise considered an unwelcome phenomenon, lead to distinct and rare percolation characteristics of CNT filled percolative composites like per-percolation conductivity and a relatively steep percolation curves. CB-based composites showed a comparatively sharp insulator–conductor transition curve complementing the percolation characteristics CNT- and (CNT–CB)-based composites. Percolation threshold conductivity of the fillers was in the order of CB > CNT > (CNT–CB), while maximum attained conductivities followed the order of CNT > (CNT–CB) > CB. Conductivity order of fillers not only denied much reported synergic effect in (CNT–CB) filler but also highlighted the effect of percolation characteristics on the outcome of conductivity values. Results obtained were of theoretical as well as practical importance and were explained in the context of filler morphology and different dispersion characteristics of the carbon based fillers.     

Evaluation and visualization of the percolating networks in multi-wall carbon nanotube/epoxy composites

In this study, epoxy-based nanocomposites containing multi-wall carbon nanotubes (CNTs) were produced by a calendering approach. The electrical conductivities of these composites were investigated as a function of CNT content. The conductivity was found to obey a percolation-like power law with a percolation threshold below 0.05 vol.%. The electrical conductivity of the neat epoxy resin could be enhanced by nine orders of magnitude, with the addition of only 0.6 vol.% CNTs, suggesting the formation of a well-conducting network by the CNTs throughout the insulating polymer matrix. To characterize the dispersion and the morphology of CNTs in epoxy matrix, different microscopic techniques were applied to characterize the dispersion and the morphology of CNTs in epoxy matrix, such as atomic force microscopy, transmission electron microscopy, and scanning electron microscopy (SEM). In particular, the charge contrast imaging in SEM allows a visualization of the overall distribution of CNTs at a micro-scale, as well as the identification of CNT bundles at a nano-scale. On the basis of microscopic investigation, the electrical conduction mechanism of CNT/epoxy composites is discussed.     

Dispersion assessment and studies on AC percolative conductivity in polymer-derived Si–C–N/CNT ceramic nanocomposites

Nanocomposites comprise polysilazane-derived SiCN ceramic charged with carbon nanotubes (CNTs) have been prepared by dispersion of multi-walled CNTs with a diameter of 80 nm in a cross-linked polysilazane (HTT 1800, Clariant) using a simple roll-mixer method. Subsequently, the composites were warm pressed and pyrolyzed in argon atmosphere. Scanning electron microscopy (SEM) and 3D Raman imaging techniques were used as major tools to assess the dispersion of CNTs throughout the ceramic matrix. Furthermore, studies on the effect of the volume fraction of CNTs in the nanocomposites on their electrical properties have been performed. The specific bulk conductivities of the materials were analyzed by AC impedance spectroscopy, revealing percolation thresholds (ρ_c) at CNT loadings lower than 1 vol%. Maximum conductivity amounted to 7.6 × 10⁻² S/cm was observed at 5 vol% CNT. The conductivity exponent in the SiCN/CNT composites was found equal to 1.71, indicating transport in three dimensions.     

Properties of polypropylene composites containing aluminum/multi-walled carbon nanotubes

Polypropylene/aluminum–multi-walled carbon nanotube (PP/Al–CNT) composites were prepared by a twin-screw extruder. The morphology indicates that the CNTs are well embedded or implanted within Al-flakes rather than attached on the surface. During preparation of composites, the CNTs came apart from Al–CNT so that free CNTs as well as Al–CNT were observed in PP/Al–CNT composite. The crystallization temperatures of PP/CNT and PP/Al–CNT composites were increased from 111 °C for PP to 127 °C for the composites. The decomposition temperature increased by 55 °C for PP/CNT composite and 75 °C for PP/Al–CNT composite. The PP/Al–CNT composite showed higher thermal conductivity than PP/CNT and PP/Al-flake composites with increasing filler content. PP/Al–CNT composites showed the viscosity values between PP/CNT and PP/Al-flake composites. PP/Al–CNT composite showed higher tensile modulus and lower tensile strength with increasing filler content compared to PP/CNT and PP/Al-flake composites.     

The influence of nano/micro hybrid structure on the mechanical and self-sensing properties of carbon nanotube-microparticle reinforced epoxy matrix composite

Nano/micrometer hybrids are prepared by chemical vapor deposition growth of carbon nanotubes (CNTs) on SiC, Al₂O₃ and graphene nanoplatelet (GNP). The mechanical and self-sensing behaviors of the hybrids reinforced epoxy composites are found to be highly dependent on CNT aspect ratio (AR), organization and substrates. The CNT–GNP hybrids exhibit the most significant reinforcing effectiveness, among the three hybrids with AR1200. During tensile loading, the in situ electrical resistance of the CNT–GNP/epoxy and the CNT–SiC/epoxy composites gradually increases to a maximum value and then decreases, which is remarkably different from the monotonic increase in the CNT–Al₂O₃/epoxy composites. However, the CNT–Al₂O₃ with increased AR ⩾ 2000 endows the similar resistance change as the other two hybrids. Besides, when AR < 3200, the tensile modulus and strength of the CNT–Al₂O₃/epoxy composites gradually increase with AR. The interrelationship between the hybrid structure and the mechanical and self-sensing behaviors of the composites are analyzed.     

Design and fabrication of functionally graded PZT/Pt piezoelectric bimorph actuator

A laminated piezoelectric bimorph actuator with a graded compositional distribution of PZT and Pt was fabricated, and its deflection characteristics were evaluated. Using experimentally determined compositional dependency of elastic and piezoelectric properties in the PZT/Pt composites, the modified classical lamination theory and the finite element method were applied to find the optimum compositional profile that will give a larger deflection and smaller stress, simultaneously. The miniature bimorph-type graded actuator that consists of a composite internal-electrode (PZT/30 vol% Pt) and three piezoelectric layers of different compositions (PZT/0–20 vol% Pt) were fabricated by powder stacking and sintering. The deflection of the actuator was measured using electric strain gages mounted on the top and bottom surfaces of the actuator. The deflection was found to strongly depend on the composition distribution profile. Under an applied electric field of 100 V m⁻¹, the actuator with an optimum composition profile exhibited a curvature of up to 0.03 m⁻¹, which is a satisfactory performance for this kind of actuators. The stress generated on actuation was estimated to be as low as 0.4 MPa, which is much smaller than those of conventional directly bonded actuators and will assure a long actuation life.     

Highly strong and conductive carbon nanotube/cellulose composite paper

Carbon nanotube (CNT)/cellulose composite materials were fabricated in a paper making process optimized for a CNT network to form on the cellulose fibers. The measured electric conductivity was from 0.05 to 671 S/m for 0.5–16.7 wt.% CNT content, higher than that for other polymer composites. The real permittivities were the highest in the microwave region. The unique CNT network structure is thought to be the reason for these high conductivity and permittivity values. Compared to other carbon materials, our carbon CNT/cellulose composite material had improved parameters without decreased mechanical strength. The near-field electromagnetic shielding effectiveness (EMI SE) measured by a microstrip line method depended on the sheet conductivity and qualitatively matched the results of electromagnetic field simulations using a finite-difference time-domain simulator. A high near-field EMI SE of 50-dB was achieved in the 5–10 GHz frequency region with 4.8 wt.% composite paper. The far-field EMI SE was measured by a free space method. Fairly good agreement was obtained between the measured and calculated results. Approximately 10 wt.% CNT is required to achieve composite paper with 20-dB far-field EMI SE.     

New type of mechanical damping composites composed of piezoelectric ceramics,carbon black and epoxy resin

New types of piezoelectric damping materials, piezoelectric ceramic (PZT) powder/carbon black (CB) powder/epoxy (EP) resin composites, were developed, and their mechanical and damping properties were studied. Here the mechanical energy of vibrations and noises were transformed into electric energy (current) by PZT, and the electric current was conducted to an external circuit through CB powders and then dissipated as thermal energy through a resistor. When CB was added to PZT/EP (70/30 in wt%), the mechanical loss factor (η), a measure of mechanical of damping intensity, showed a maximum value of ∼0.08 at the CB content of ∼0.51 wt%, at which the CB particles electrically just contact each other. In the present work, it was found that the PZT/CB/EP composite of 90.0/0.5/9.5 shows a large η value of ∼0.15.     

Damping behavior and acoustic performance of polyurethane/lead zirconate titanate ceramic composites

0–3 Type PU-based lead zirconate titanate ceramic (PZT) composites are prepared by in situ polymerization method, this PU/PZT composite material has excellent sound absorption property at low frequencies because of damping property and piezoelectric property. The dispersion of PZT particles in PU matrix, dielectric loss tangent (tan δ), dynamic storage modulus (E′), dynamic loss modulus (E″), and the acoustic absorption coefficient (α) of PU/PZT composites are studied by scanning electron microscopy (SEM), dynamic mechanical analysis (DMA) and two-microphone impedance tube, respectively. The results indicate that the modified PZT particles dispersed well in PU matrix with the content of 30 wt%; the tan δ, E′ and E″ are 0.62, 3.75 GPa and 6.05 GPa, respectively, when the composite with 30 wt% of polarizing PZT; the acoustic absorption coefficient is found to increase with an increase of PZT content, and the average acoustic absorption coefficient is 0.32 at low frequencies from 125 to 500 Hz.