共查询到18条相似文献,搜索用时 187 毫秒
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保压过程是注射成型一个非常重要的阶段,保压控制是否合理直接影响到塑件的成型质量。文章以手机电池壳为例,采用CAE数值方法实现了对保压过程的数值模拟仿真,研究了保压压力、保压时间及保压方式对塑件翘曲变形的影响,为优化塑件的成型质量提供理论根据,也充分表明了CAE数值模拟的方法在注射成型应用中的可靠性和实用性。 相似文献
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针对塑料直尺注射成型容易产生翘曲变形的问题,对其注射成型过程进行了优化分析,以降低注射成型中塑件的模内残留应力,提高塑件质量。采用正交优化方法和Minitab统计分析软件,将塑件的模内残留应力作为优化目标、对成型过程中影响塑件模内残留应力的模具温度、熔体温度、注射速率、保压压力与注射压力比和保压时间等5个工艺参数进行了优化分析。在此基础上,选取熔体温度、注射速率和保压时间这3个对优化目标有显著影响的工艺参数进行了二次优化,得到最优组合。最后进行试验,验证了数值模拟的合理性和优化分析的有效性。 相似文献
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通过对科学成型的介绍,阐述了注射成型时如何确定注射速度、注射压力和保压压力;同时对注射浇口封闭及注射过程中的压力损失进行了阐述;在注塑机中设置模拟最佳工艺参数组合,生产出塑件符合质量要求,说明了科学成型法在优化注射工艺和提升塑件的综合质量提供了实用的经验。 相似文献
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薄壁塑件注射工艺参数的Taguchi方法优化 总被引:1,自引:0,他引:1
利用Moldflow软件,结合Taguchi法选择三因素(模具温度、熔体温度、保压方式)三水平对手机电池后盖的翘曲变形进行了研究。通过比较9种组合工艺的塑件翘曲变形量,得出了优化的工艺参数。优化后塑件的最小翘曲变形量为0.306 4 mm,比优化前降低了11.6%。从显著性检验看,熔体温度对零件的翘曲变形有显著影响,模具温度和保压方式对零件翘曲变形影响不显著。 相似文献
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T.V. Zhil’tsova M.S.A. Oliveira J.A.F. Ferreira 《Journal of Materials Processing Technology》2009,209(8):3894-3904
The effects of processing conditions on the characteristics of injection-molded high density polyethylene (HDPE) acetabular cups for the total hip replacement implants have been studied. The study has been focused on the effects of filling rate (injection speed), packing pressure, packing time and hot nozzle temperature of the mold on the dimensional stability, weight variation and visual appearance of the acetabular cups. A considerable influence of these processing conditions on the weight and dimension variation was found. Information regarding cycle time duration was obtained through numerical simulation of the entire molding process using a commercial dedicated code Moldflow Plastics Insight 6.1 (Moldflow Corporation, 2007). Within the influencing process parameters studied, the packing pressure was found to be the most significant one affecting the part dimensions and weight. An increase in the injection speed (decrease in the injection time) had a negative effect on the weight and on the most of the part’s analyzed dimensions. The influence of the hot nozzle temperature and packing time was considered irrelevant, for the range of process parameters under analysis. For all the set-point variation tests, two singularities on the linear dimension variations were identified: anisotropic shrinkage in flow and normal to flow direction and a slight plastic expansion at the location around the hall furthest away from the injection point. 相似文献
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Kuo-Ming Tsai Chung-Yu Hsieh Wei-Chun Lo 《Journal of Materials Processing Technology》2009,209(7):3469-3477
The purpose of this study is to determine the effects of process parameters on optical quality of lenses during injection molding. The quality characteristics chosen are light transmission, surface waviness and surface finish. The Taguchi method is used to perform screening experiments to identify the important significant process parameters affecting quality of lenses. Through empirical and theoretical analysis, the most significant process parameters affecting surface waviness is the melt temperature, followed by mold temperature, injection pressure and packing pressure. On the other hand, injection molding process parameters are found to have little effect on light transmission and surface finish of lenses. Regression approach is then implemented based on surface waviness data from full factorial experiments to formulate the regression models. Three different regression methods are used, namely, linear, exponential and nonlinear regression. Verification experiments are executed to examine the accuracy of the regression model for predicting quality characteristics of lenses. The result showed the highest accuracy prediction of surface waviness was from a nonlinear regression model. An error of only 4.24% suggested the existence of a correlation among injection molding process parameters. 相似文献
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Warpage of injection-molded thermoplastics parts: Numerical simulation and experimental validation 总被引:3,自引:0,他引:3
Zhiying Guo Xueyu Ruan Yinghong Peng Dequn Li 《Journal of Materials Engineering and Performance》2002,11(2):138-144
A mathematical model and the integrated simulation program for predicting part warpage, which arises during injection molding
of thermoplastic polymers, were developed. To build the model, the finite element method (FEM) was used and the theory of
shells, represented as an assembly of flat elements formed by combining the constant strain triangular element and the discrete
Kirchhoff triangular element, was applied. This shell theory is well suited for thin injection molded products of complex
shape. Furthermore, in this work, experimental research on flat plates was performed to study the effect of the plastic material,
the mold structure, and certain key processing parameters on warpage. The investigated processing parameters include injection
pressure, packing pressure, injection time, packing time, cooling time, and melting temperature. Different examples were presented
to examine the developed simulation software, and results predicted from the simulation program were verified in the above
experiments and showed reasonable accuracy compared with experiment data. 相似文献
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