Thermal annealing effect on electrical properties of metal nitride gate electrodes with hafnium oxide gate dielectrics in nano-metric MOS devices

Electrical properties of hafnium oxide (HfO₂) gate dielectric with various metal nitride gate electrodes, i.e., tantalum nitride (TaN), molybdenum nitride (MoN), and tungsten nitride (WN), were studied over a range of HfO₂ thicknesses, e.g., 2.5-10 nm, and post-metal annealing (PMA) temperatures, e.g., 600 °C to 800 °C. The work function of the nitride gate electrode was dependent on the material and the post-metal annealing (PMA) temperature. The scanning transmission electron microscopy technique is used to observe the effect of PMA on the interfacial gate dielectric thickness. After high-temperature annealing, the metal nitride gates were suitable for NMOS. At the same PMA temperature, the oxide-trapped charges increased and the interface state densities decreased with the increase of the HfO₂ thickness for TaN and WN gate electrodes. However, for MoN gate electrode the interface state density is almost independent of film thickness. Therefore, dielectric properties of the HfO₂ high-k film depend not only on the metal nitride gate electrode material but also the post-metal annealing condition as well as the film thickness. During constant voltage stress of the MOS capacitors, an increase in the time-dependent gate leakage current is also observed.     

Integration of HfxTayN metal gate with SiO2 and HfOxNy gate dielectrics for MOS device applications

Interaction of Hf_xTa_yN metal gate with SiO₂ and HfO_xN_y gate dielectrics has been extensively studied. Metal-oxide-semiconductor (MOS) device formed with SiO₂ gate dielectric and Hf_xTa_yN metal gate shows satisfactory thermal stability. Time-of-flight secondary ion mass spectroscopy (TOF-SIMS) analysis results show that the diffusion depths of Hf and Ta are less significant in SiO₂ gate dielectric than that in HfO_xN_y. Compared to HfO_xN_y gate dielectric, SiO₂ shows better electrical properties, such as leakage current, hysteresis, interface trap density and stress-induced flat-band voltage shift. With an increase in post metallization annealing (PMA) temperature, the electrical characteristics of the MOS device with SiO₂ gate dielectric remain almost unchanged, indicating its superior thermal and electrical stability.     

Hf-O-N and HfO2 barrier layers for Hf-Ti-O gate dielectric thin films

Hf-O-N and HfO₂ thin films were evaluated as barrier layers for Hf-Ti-O metal oxide semiconductor capacitor structures. The films were processed by sequential pulsed laser deposition at 300 °C and ultra-violet ozone oxidation process at 500 °C. The as-deposited Hf-Ti-O films were polycrystalline in nature after oxidation at 500 °C and a fully crystallized (o)-HfTiO₄ phase was formed upon high temperature annealing at 900 °C. The Hf-Ti-O films deposited on Hf-O-N barrier layer exhibited a higher dielectric constant than the films deposited on the HfO₂ barrier layer. Leakage current densities lower than 5 × 10 A/cm² were achieved with both barrier layers at a sub 20 Å equivalent oxide thickness.     

Titanium-aluminum oxynitride (TAON) as high-k gate dielectric for sub-32 nm CMOS technology

High-k insulators for the next generation (sub-32 nm CMOS (complementary metal-oxide-semiconductor) technology), such as titanium-aluminum oxynitride (TAON) and titanium-aluminum oxide (TAO), have been obtained by Ti/Al e-beam evaporation, with additional electron cyclotron resonance (ECR) plasma oxynitridation and oxidation on Si substrates, respectively. Physical thickness values between 5.7 and 6.3 nm were determined by ellipsometry. These films were used as gate insulators in MOS capacitors fabricated with Al electrodes, and they were used to obtain capacitance-voltage (C-V) measurements. A relative dielectric constant of 3.9 was adopted to extract the equivalent oxide thickness (EOT) of films from C-V curves under strong accumulation condition, resulting in values between 1.5 and 1.1 nm, and effective charge densities of about 10¹¹ cm⁻². Because of these results, nMOSFETs with Al gate electrode and TAON gate dielectric were fabricated and characterized by current-voltage (I-V) curves. From these nMOSFETs electrical characteristics, a sub-threshold slope of 80 mV/dec and an EOT of 0.87 nm were obtained. These results indicate that the obtained TAON film is a suitable gate insulator for the next generation (MOS) devices.     

Improvement on low-temperature deposited HfO2 film and interfacial layer by high-pressure oxygen treatment

In this study, high-pressure oxygen (O₂ and O₂ + UV light) technologies were employed to effectively improve the properties of low-temperature-deposited metal oxide dielectric films and interfacial layer. In this work, 13 nm HfO₂ thin films were deposited by sputtering method at room temperature. Then, the oxygen treatments with a high-pressure of 1500 psi at 150 °C were performed to replace the conventional high temperature annealing. According to the XPS analyses, integration area of the absorption peaks of O-Hf and O-Hf-Si bonding energies apparently raise and the quantity of oxygen in deposited thin films also increases from XPS measurement. In addition, the leakage current density of standard HfO₂ film after O₂ and O₂ + UV light treatments can be improved from 3.12 × 10⁻⁶ A/cm² to 6.27 × 10⁻⁷ and 1.3 × 10⁻⁸ A/cm² at |Vg| = 3 V. The proposed low-temperature and high pressure O₂ or O₂ + UV light treatment for improving high-k dielectric films is applicable for the future flexible electronics.     

Investigations of thermal annealing effects on electrical and structural properties of SrTaO based MIM capacitor

The annealing effects on dielectric and electrode materials in Ti/SrTaO/TaN/TiN/Ti/Si metal-insulator-metal (MIM) capacitors were studied. The electrical and structural properties were investigated after subjecting the samples to annealing temperatures of 500 °C, 700 °C and 900 °C. The electrical results revealed that the dielectric constant (k value) of Sr-Ta-O increased from 18 to 50 with increasing annealing temperature. This improvement in k value can be associated to the crystallization of dielectric layer. However, the leakage current density increased several orders of magnitudes with increase of the annealing temperatures. This observation was attributed to crystallization of dielectric, degradation of TaN electrode and out-diffusion of Si from the substrate.     

Electrical characteristics and TDDB breakdown mechanism of N2-RTA-treated Hf-based high-κ gate dielectrics

This study investigates the effects of rapid thermal annealing (RTA) in nitrogen ambient on HfO₂ and HfSiO_x gate dielectrics, including their electrical characteristics, film properties, TDDB reliability and breakdown mechanism. The optimal temperature for N₂ RTA treatment is also investigated. The positive oxide trap charges (oxygen vacancies) in HfO₂ and HfSiO_x dielectric films can be reduced by the thermal annealing, but as the annealing temperature increased, many positive oxide trap charges (oxygen vacancies) with shallow or deep trap energy level will be formed in the grain boundaries, degrading the electrical characteristics, and changing the breakdown mechanism. We believe that variation in the number of positive oxide trap charges (oxygen vacancies) with shallow or deep trap energy levels is the main cause of the CV shift and difference in the breakdown behaviors between HfO₂ and HfSiO_x dielectrics. With respect to CV characteristics and TDDB reliability, the optimal temperature for N₂ RTA treatment is in the range 500-600 °C and 800-900 °C, respectively.     

Structural and electrical characteristics of RF-sputtered HfO2 high-k based MOS capacitors

The HfO₂ high-k thin films have been deposited on p-type (1 0 0) silicon wafer using RF magnetron sputtering technique. The XRD, AFM and Ellipsometric characterizations have been performed for crystal structure, surface morphology and thickness measurements respectively. The monoclinic structured, smooth surface HfO₂ thin films with 9.45 nm thickness have been used for Al/HfO₂/p-Si metal-oxide-semiconductor (MOS) structures fabrication. The fabricated Al/HfO2/Si structure have been used for extracting electrical properties viz dielectric constant, EOT, barrier height, doping concentration and interface trap density through capacitance voltage and current-voltage measurements. The dielectric constant, EOT, barrier height, effective charge carriers, interface trap density and leakage current density are determined are 22.47, 1.64 nm, 1.28 eV, 0.93 × 10¹⁰, 9.25 × 10¹¹ cm⁻² eV⁻¹ and 9.12 × 10⁻⁶ A/cm² respectively for annealed HfO₂ thin films.     

Investigation of atomic vapour deposited TiN/HfO2/SiO2 gate stacks for MOSFET devices

HfO₂ films were grown by atomic vapour deposition (AVD) on SiO₂/Si (1 0 0) substrates. The positive shift of the flat band voltage of the HfO₂ based metal-oxide-silicon (MOS) devices indicates the presence of negative fixed charges with a density of 5 × 10¹² cm⁻². The interface trap charge density of HfO₂/SiO₂ stacks can be reduced to 3 × 10¹¹ eV⁻¹ cm⁻² near mid gap, by forming gas annealing. The extracted work function of 4.7 eV preferred the use of TiN as metal gate for PMOS transistors. TiN/HfO₂/SiO₂ gate stacks were integrated into gate-last-formed MOSFET structures. The extracted maximum effective mobility of HfO₂ based PMOS transistors is 56 cm²/Vs.     

Schottky barrier SOI-MOSFETs with high-k La(2)O(3)/ZrO(2) gate dielectrics

Schottky barrier SOI-MOSFETs incorporating a La₂O₃/ZrO₂ high-k dielectric stack deposited by atomic layer deposition are investigated. As the La precursor tris(N,N′-diisopropylformamidinato) lanthanum is used. As a mid-gap metal gate electrode TiN capped with W is applied. Processing parameters are optimized to issue a minimal overall thermal budget and an improved device performance. As a result, the overall thermal load was kept as low as 350, 400 or 500 °C. Excellent drive current properties, low interface trap densities of 1.9 × 10¹¹ eV⁻¹ cm⁻², a low subthreshold slope of 70-80 mV/decade, and an I_ON/I_OFF current ratio greater than 2 × 10⁶ are obtained.     

低温退火对具有HfO2/TiN栅结构的MOS电容电学性能的影响

The effects of low temperature annealing,such as post high-k dielectric deposition annealing(PDA),post metal annealing(PMA)and forming gas annealing(FGA)on the electrical characteristics of a metal–oxide–semiconductor(MOS)capacitor with a TiN metal gate and a HfO2dielectric are systematically investigated.It can be found that the low temperature annealing can improve the capacitance–voltage hysteresis performance significantly at the cost of increasing gate leakage current.Moreover,FGA could effectively decrease the interfacial state density and oxygen vacancy density,and PDA could make the flat band positively shift which is suitable for P-type MOSs.     

Effect of RuO2 electrode on laser-MBE prepared HfO2 gate dielectrics

In this paper, we report our recent study of the effect of RuO₂ as an alternative top electrode for pMOS devices to overcome the serious problems of polysilicon (poly-Si) gate depletion, high gate resistance and dopant penetration in the trend of down to 50 nm devices and beyond. The conductive oxide RuO₂, prepared by RF sputtering, was investigated as the gate electrode on the Laser MBE (LMBE) fabricated HfO₂ for pMOS devices. Structural, dielectric and electric properties were investigated. RuO₂/HfO₂/n-Si capacitors showed negligible flatband voltage shift (<10 mV), very strong breakdown strength (>10 MV cm⁻¹). Compared to the SiO₂ dielectric with the same EOT value, RuO₂/HfO₂/n-Si capacitors exhibited at least 4 orders of leakage current density reduction. The work function value of the RuO₂ top electrode was calculated to be about 5.0 eV by two methods, and the effective fixed oxide charge density was determined to be 3.3 × 10¹² cm⁻². All the results above indicate that RuO₂ is a promising alternative gate electrode for LMBE grown HfO₂ gate dielectrics.     

Self-aligned n-channel GaAs metal-oxide-semiconductor field-effect transistors (MOSFETs) using HfO2 and silicon interface passivation layer: Post-metal annealing optimization

In this work, using Si interface passivation layer (IPL), we demonstrate n-MOSFET on p-type GaAs by varying physical-vapor-deposition (PVD) Si IPL thickness, S/D ion implantation condition, and different substrate doping concentration and post-metal annealing (PMA) condition. Using the optimized process, TaN/HfO₂/GaAs n-MOSFETs made on p-GaAs substrates exhibit good electrical characteristics, equivalent oxide thickness (EOT) (∼3.7 nm), frequency dispersion (∼8%) and high maximum mobility (420 cm²/V s) with high temperature PMA (950 °C, 1 min) and good inversion.     

High performance TaYOx-based MIM capacitors

TaYO_x-based metal-insulator-metal (MIM) capacitors with excellent electrical properties have been fabricated. Ultra-thin TaYO_x films in the thickness range of 15-30 nm (EOT ∼ 2.4-4.7 nm) were deposited on Au/SiO₂ (100 nm)/Si (100) structures by rf-magnetron co-sputtering of Ta₂O₅ and Y₂O₃ targets. TaYO_x layers were characterized by X-ray photoelectron spectroscopy (XPS), energy dispersive X-ray (EDX) and X-ray diffraction (XRD) to examine the composition and crystallinity. An atomic percentage of Ta:Y = 58.32:41.67 was confirmed from the EDX analysis while XRD revealed an amorphous phase (up to 500 °C) during rapid thermal annealing. Besides, a high capacitance density of ∼3.7-5.4 fF/μm² at 10 kHz (ε_r ∼ 21), a low value of VCC (voltage coefficients of capacitance, α and β) have been achieved. Also, a highly stable temperature coefficient of capacitance, TCC has been obtained. Capacitance degradation phenomena in TaYO_x-based MIM capacitors under constant current stressing (CCS at 20 nA) have been studied. It is observed that degradation depends strongly on the dielectric thickness and a dielectric breakdown voltage of 3-5 MV/cm was found for TaYO_x films. The maximum energy storage density was estimated to be ∼5.69 J/cm³. Post deposition annealing (PDA) in O₂ ambient at 400 °C has been performed and further improvement in device reliability and electrical performances has been achieved.     

Fabrication and electrical characteristics of ultrathin (HfO2)x(SiO2)1−x films by surface sol-gel method and reaction-anneal treatment

Hafnium oxide (HfO₂) films were deposited on Si substrates with a pre-grown oxide layer using hafnium chloride (HfCl₄) source by surface sol-gel process, then ultrathin (HfO₂)_x(SiO₂)_1−x films were fabricated due to the reaction of SiO₂ layer with HfO₂ under the appropriate reaction-anneal treatment. The observation of high-resolution transmission electron microscopy indicates that the ultrathin films show amorphous nature. X-ray photoelectron spectroscopy analyses reveal that surface sol-gel derived ultrathin films are Hf-Si-O alloy instead of HfO₂ and pre-grown SiO₂ layer, and the composition was Hf_0.52Si_0.48O₂ under 500 °C reaction-anneal. The lowest equivalent oxide thickness (EOT) value of 0.9 nm of film annealed at 500 °C has been obtained with small flatband voltage of −0.31 V. The experimental results indicate that a simple and feasible solution route to fabricate (HfO₂)_x(SiO₂)_1−x composite films has been developed by means of combination of surface sol-gel and reaction-anneal treatment.     

Drain current enhancement and negligible current collapse in GaN MOSFETs with atomic-layer-deposited HfO2 as a gate dielectric

Accumulation-type GaN metal-oxide-semiconductor field-effect-transistors (MOSFET’s) with atomic-layer-deposited HfO₂ gate dielectrics have been fabricated; a 4 μm gate-length device with a gate dielectric of 14.8 nm in thickness (an equivalent SiO₂ thickness of 3.8 nm) gave a drain current of 230 mA/mm and a broad maximum transconductance of 31 mS/mm. Owing to a low interfacial density of states (D_it) at the HfO₂/GaN interface, more than two third of the drain currents come from accumulation, in contrast to those of Schottky-gate GaN devices. The device also showed negligible current collapse in a wide range of bias voltages, again due to the low D_it, which effectively passivate the surface states located in the gate-drain access region. Moreover, the device demonstrated a larger forward gate bias of +6 V with a much lower gate leakage current.     

Pentacene thin-film transistors with sol-gel derived amorphous Ba0.6Sr0.4TiO3 gate dielectric

An amorphous Ba_0.6Sr_0.4TiO₃ (BST) film with the thickness of 200 nm was deposited on indium-tin-oxide (ITO)-coated glass substrate through sol-gel route and post-annealing at 500 °C. The dielectric constant of the BST film was determined to be 20.6 at 100 kHz by measuring the Ag/BST/ITO parallel plate capacitor, and no dielectric tunability was observed with the bias voltage varying from −5 to 5 V. The BST film shows a dense and uniform microstructure as well as a smooth surface with the root-mean-square (RMS) roughness of about 1.4 nm. The leakage current density was found to be 3.5 × 10⁻⁸ A/cm² at an applied voltage of −5 V. The transmittance of the BST/ITO/glass structure is more than 70% in the visible region. Pentacene based transistor using the as-prepared BST film as gate insulator exhibits a low threshold voltage of −1.3 V, the saturation field-effect mobility of 0.68 cm²/Vs, and the current on/off ratio of 3.6 × 10⁵. The results indicate that the sol-gel derived BST film is a promising high-k gate dielectric for large-area transparent organic transistor arrays on glass substrate.     

MOS devices with tetragonal ZrO2 as gate dielectric formed by annealing ZrO2/Ge/ZrO2 laminate

A Ge-stabilized tetragonal ZrO₂ (t-ZrO₂) film with permittivity (κ) of 36.2 was formed by depositing a ZrO₂/Ge/ZrO₂ laminate and a subsequent annealing at 600 °C, which is a more reliable approach to control the incorporated amount of Ge in ZrO₂. On Si substrates, with thin SiON as an interfacial layer, the SiON/t-ZrO₂ gate stack with equivalent oxide thickness (EOT) of 1.75 nm shows tiny amount of hysteresis and negligible frequency dispersion in capacitance-voltage (C-V) characteristics. By passivating leaky channels derived from grain boundaries with NH₃ plasma, good leakage current of 4.8 × 10⁻⁸ A/cm² at V_g = V_fb − 1 V is achieved and desirable reliability confirmed by positive bias temperature instability (PBTI) test is also obtained.     

An investigation of ultra low-k dielectrics with high thermal stability for integration in memory devices

For the PMD in a next generation memory device, two kinds of newly developed ultra low-k MSQ materials (k < 2.0) are shown to have good thermal stability, up to 600 °C, while the investigated HSQ (k = 2.9) material degraded at temperatures >500 °C. The thermal stability of the low-k MSQ is correlated with the amount of Si-X (X = H or CH₃), the ratio of Si-X to Si-O, and the structure of the Si-O bonds. With PE-SiO₂ and PE-SiN capping on HSQ, the k-value of  < 3.0 can be maintained up to 800 °C due to Si-H remaining in the film. Similarly, PE-SiC and PE-SiO₂ capping increases the k-value degradation onset temperature of the MSQ materials by 50 °C.     

Annealing effect on physical and electrical characteristics of thin HfO2, HfSixOy and HfOyNz films on Si

We report the effect of annealing on electrical and physical characteristics of HfO₂, HfSi_xO_y and HfO_yN_z gate oxide films on Si. Having the largest thickness change of 0.3 nm after post deposition annealing (PDA), HfO_yN_z shows the lowest leakage current. It was found for both as-grown and annealed structures that Poole-Frenkel conduction is dominant at low field while Fowler-Nordheim tunneling in high field. Spectroscopic ellipsometry measurement revealed that the PDA process decreases the bandgap of the dielectric layers. We found that a decreasing of peak intensity in the middle HfO_yN_z layer as measured by Tof-SIMS may suggest the movement of N toward the interface region between the HfO_yN_z layer and the Si substrate during the annealing process.