BaSO4填充改性聚四氟乙烯复合材料的制备

采用冷压成型和烧结固化相结合的方法制备了BaSO4/PTFE复合材料,对不同用量和粒径的硫酸钡填充聚四氟乙烯复合材料性能的影响进行了研究。结果表明,BaSO4填料用量和粒径大小对复合材料的性能影响很大,当BaSO4填料粒径为44μm、质量分数为40%时,复合材料的抗磨损性能最佳,比未改性的PTFE提高了2个数量级。复合材料磨损表面的SEM分析表明,随BaSO4用量的增加,复合材料的磨损机理由粘着磨损占主导逐渐转变为磨粒磨损占主导并伴随疲劳磨损。     

滑石粉/碳酸钙增强增韧高密度聚乙烯的研究

采用熔融共混法制备HDPE复合材料,研究了talc和(或)CaCO3的添加量对HDPE复合材料力学性能的影响。结果表明,将滑石粉和碳酸钙共复合时,可以同时发挥片状滑石粉的增强作用和近球状碳酸钙的增韧作用;当无机粉体的添加量为30%时,HDPE/talc/CaCO3共混复合体系的拉伸强度提高了29.9%,冲击强度提高了56.1%,弯曲强度提高了40%。     

纳米无机粒子/PC/ASA复合材料的力学性能与微观结构

为研究无机刚性粒子对聚碳酸酯/(丙烯腈-苯乙烯-丙烯酸丁酯)三元共混物合金(PC/ASA)的力学性能的影响,采用熔融共混方法制备了PC/ASA/SAN/TiO2和PC/ASA/SAN/CaCO3两种复合材料,并对其缺口冲击,拉伸,熔融指数测试和冲击断面的形貌观察,分析研究了不同含量,不同粒径的无机填料对PC/ASA合金增韧,增强,流动性能的影响。试验结果表明,CaCO3体系和TiO2体系冲击强度均随填料用量增加而明显降低;无机填料/PC/ASA复合材料的力学性能总体呈下降趋势,流动性能则随无机填料含量的增大而显著增大。     

多壁碳纳米管/三元乙丙橡胶复合材料的热电效应及其力学性能研究

以经处理过的多壁碳纳米管(MW-CNTs)为导热导电填料、三元乙丙橡胶(EPDM)为基体,采用机械共混法制备了MW-CNTs/EPDM复合材料。研究了碳纳米管填料在低填充量(6%)下对复合材料体积电阻率、热导率、热稳定性及力学性能的影响,并通过扫描电镜观察分析MW-CNTs在复合材料中的分布。结果表明:处理后的MWCNTs在EPDM基质中能形成良好的聚合物填料界面,分散均匀,形成有效的导电导热网链。复合材料的体积电阻率随着MW-CNTs填充量的增加而呈数量级的递减,导热系数随之增加,热稳定性提高,填充后的复合材料具有较好的物理机械性能。     

不饱和聚酯基多相复合材料的导热和力学性能研究

用模压成型的方法制备了多种中空玻璃微球(HGM)、碳酸钙、滑石粉、云母粉和连续玻璃纤维布共同改性的不饱和聚酯基复合材料。用稳态法测得复合材料的热导率。通过一系列静态压缩和弯曲实验,研究了HGM、碳酸钙粉、滑石粉、云母粉对复合材料的强度的影响,并分析了其影响原因。研究表明,随着HGM填充量的增加,复合材料的密度与热导率均有效降低;当纯HGM填充量为25%(wt,质量分数,下同)时,复合材料热导率仅为1.180W/(m·K)。复合材料的弯曲强度随着HGM的填充量增加而先增大后减小,当HGM填充量为10%时达最大值,而粉体填料的填充减小了复合材料的弯曲强度。随着HGM填充量的增加,复合材料压缩强度减小,而无机填料的填充,可以增大复合材料的压缩强度。     

铝矾土改性竹粉/HDPE复合材料性能

为制备高性能的木塑复合材料,扩展其应用领域,采用A-171硅烷偶联剂对竹粉进行表面改性,并添加一定量的铝矾土,经热压成型制备了竹粉/高密度聚乙烯(HDPE)复合材料。分析了铝矾土用量对竹粉/HDPE复合材料力学性能、耐热性和摩擦性能的影响。采用XRD分析了铝矾土的结晶特性,利用SEM和EDS分析了竹粉/HDPE复合材料的断面形貌和表面元素分布情况。结果表明:加入适量铝矾土后,竹粉/HDPE复合材料的力学强度、耐热性及耐磨性能得以改善。铝矾土在竹粉/HDPE复合材料基体中分布均匀,可有效承担载荷,同时提高了竹粉/HDPE复合材料的结晶性能,降低了竹粉/HDPE复合材料在外在应力下引起的变形和破坏;但铝矾土用量过高,分布不均匀,容易形成团聚现象,导致竹粉/HDPE复合材料的力学强度和耐磨性降低,线性热膨胀系数增大。     

不同无机填料对高密度聚乙烯/乙烯-醋酸乙烯共聚物共混膜性能的影响EI北大核心CSCD

以高密度聚乙烯(HDPE)和乙烯-醋酸乙烯共聚物(EVA)为共混膜基体树脂,分别以改性后的膨润土、高岭土、硅藻土作为填料,研究了3种改性填料对HDPE/EVA共混塑料膜拉伸、阻湿阻氧性能的影响,重点研究了改性硅藻土对质量比为65/35的HDPE/EVA共混膜的拉伸性能、阻湿阻氧性能的影响。结果表明,当3种无机填料的添加量较小(质量分数≤4.8%)时,能提高共混膜的拉伸强度,最大提高量达23.8%;添加填料对薄膜阻湿阻氧能力的影响随HDPE/EVA比例的不同而相异。     

PA6/EPDM-M/CaCO3三元复合材料力学性能影响因素研究

通过两步法工艺制备了PA6/EPDM-M/CaCO3三元复合材料,并研究了CaCO3粒径、CaCO3用量、EPDM-M用量及预混时间对该复合材料力学性能的影响。研究表明CaCO3粒径对复合材料的力学性能影响最大,尤其是冲击性能。并采用SEM观察了试样的冲击断面,结果显示,含CaCO3粒径较小的复合材料在受到外力冲击时发生明显的塑性变形,断面呈现微纤化,具有较高的冲击强度。     

HDPE微发泡塑木复合材料的制备及其性能研究

以废旧高密度聚乙烯(HDPE)、木粉为主要原料,采用模压法制备了HDPE微发泡塑木复合材料,研究了木粉粒径、交联剂添加量、AC发泡剂添加量对HDPE微发泡塑木复合材料性能的影响,结果表明:随着木粉粒径增加,材料的密度逐渐增大,木粉粒径为106μm,交联剂的用量为1.5%时复合材料的物理性能较好,且随着AC发泡剂用量的增大,材料的力学性能和密度都逐渐降低,当AC发泡剂用量超过0.7%时,材料力学性能降低幅度增大。     

纳米CaCO3改性HDPE复合材料的性能研究

利用熔融共混法制备HDPE/纳米CaCO3复合材料,研究了纳米CaCO3含量对HDPE基体性能的影响。实验结果表明:加入纳米CaCO3后,HDPE基体的力学性能得到提高。其中,随着纳米CaCO3含量增加,复合材料拉伸强度提高,冲击强度、断裂伸长率有所下降。当加入含量为4%时复合材料具有较好的综合力学性能。此后随着纳米Ca-CO3含量的继续增加复合材料性能降低。同时加入纳米CaCO3后,复合材料的结晶起始温度提高,结晶峰变窄,熔融热晗增大,结晶度提高。     

超细硫酸钡和轻质碳酸钙协同增韧聚乳酸混杂材料的制备及性能

采用熔融共混和模压成型工艺制备超细硫酸钡(BaSO_4)和轻质碳酸钙(CaCO_2)协同增韧聚乳酸(PLA)混杂材料。在保持CaCO_2质量分数恒定的情况下,着重考察了BaSO_4的含量对混杂体系的微观结构、力学性能、熔体流动速率和热稳定性的影响。结果表明:适量BaSO_4的引入在基体中分散均匀且界面结合良好,显著提高了材料的韧性。当BaSO_4的质量分数为15%时,PLA混杂材料的冲击韧度和断裂伸长率较PLA/CaCO_2体系分别提高了60.38%和151.90%。随着BaSO_4含量的增加,拉伸强度逐渐下降,而弹性模量却持续上升。总体上,BaSO_4的引入降低了PLA混杂材料的熔体流动速率,但对PLA的热分解行为影响甚微。     

填充HDPE复合材料基体结晶形态的控制因素

本文以HDPE/玻璃微珠和HDPE/CaCO₃体系为研究模型,通过扫描电镜、红外光谱、偏光显微、小角激光散射和材料力学性能实验等方法考察了这两种体系的界面粘结性、填料含量、粒径及试样成型冷却速率等与其材料性能及基体结晶形态变化间的关系。实验结果表明;在复合材料试样成型过程中,因基体树脂冷却收缩而产生的界面应力可干扰基体中球晶的生长环境,应变诱导填料颗粒周围基体树脂的结晶,促使其表面伸展链晶体结构的形成,并由此而明显改变了复合材料的耐热性;复合材料的界面粘结性是产生这种应变诱导作用,并控制异相结晶的关键。     

Influence of particle size and particle size distribution on MICA filled nylon 6 composite

Particulate reinforced thermoplastic composites are designed to improve the properties and to lower the overall cost of engineering plastics. In this study the effects of particle size and particle size distribution on the properties of mica filled nylon-6 was investigated. Composites of nylon-6 with varying concentrations (viz. 5 to 40 wt%) of mica were prepared by twin screw extrusion. The composite showed improved mechanical, thermal as well dielectric properties on addition of filler.     

Thermal conductivity and mechanical properties of high density polyethylene composites filled with silicon carbide whiskers modified by cross-linked poly (vinyl alcohol)

A thin layer of poly (vinyl alcohol) (PVA) was coated on the surface of silicon carbide whiskers (SCWs) and crosslinked by glutaraldehyde, and then these modified whiskers (mSCWs) were incorporated into high density polyethylene (HDPE) to prepare HDPE/mSCW composites with a high thermal conductivity. The thermal conductivity, mechanical properties, heat resistance, thermal stability and morphology of HDPE/mSCW and HDPE/SCW composites were characterized and compared. The results reveal that the thermal conductivity of both HDPE/SCW and HDPE/mSCW composites increases with the increase of filler loading, and reaches a maximum of 1.48 and 1.69?W/(m?K) at 40?wt% filler loading, which is 251.2% and 300.75% higher than that of HDPE, respectively. Significantly, HDPE/mSCW composites have a higher thermal conductivity than their HDPE/SCW counterparts with the same filler loading. In addition, the heat resistance, Young’s modulus and yield strength of both HDPE/SCW and HDPE/mSCW composites are also improved compared with that of HDPE. mSCW can be homogenously dispersed in the HDPE matrix, which contributes to the formation of thermally conductive networks by the inter-connection of mSCWs.     

BN/HDPE导热塑料的热导率

用粉末混合法制备了氮化硼增强高密聚乙烯塑料,研究了材料内部填料分散状态,填料含量,基体粒径和温度对热导率的影响。结果表明,材料中填料粒子围绕在聚乙烯粒子周围,形成了特殊的网状导热通路;增大填料用量和基体粒径,热导率升高;填料体积用量为30%时体系热导率达0.96 W/m.K,是基体热导率的3倍多。用Y.Agari模型分析了基体粒径对形成导热通路的影响。此外,使用氧化铝短纤维和氮化硼混杂填料能获得更高的热导率。     

Tensile,dielectric, and thermal properties of epoxy composites filled with silica,mica, and calcium carbonate

The minerals silica, mica, and calcium carbonate (CaCO₃) were used as fillers to produce epoxy thin film composites for capacitor application. The effects of filler loading and type on the morphology, tensile, dielectric, and thermal properties of the epoxy thin film composites were determined. Results showed that epoxy thin films with 20 vol% filler loading showed good dielectric properties, thermal conductivity, and thermal stability. However, the tensile properties of the thin films were reduced as the filler loading was increased due to brittleness. Dielectric constant and dielectric loss of epoxy/inorganic composite films generally increased with increasing mineral filler loading. Meanwhile, the presence of mineral filler improved the thermal stability of the thin film composites. The highest dielectric constant of 5.75 with 20 vol% filler loading at a frequency of 1 MHz was exhibited by the epoxy/CaCO₃ composite, followed by epoxy/mica and epoxy/silica. Therefore, the epoxy/CaCO₃ composite is the most potential candidate for capacitor application. Moreover, precipitated CaCO₃ provided better tensile properties and slightly improved the dielectric properties compared with mineral CaCO₃.     

微波辐照增韧高密度聚乙烯共混材料的研究

采用自行设计的聚合物微波辐照装置，研究微波辐照对填充高密度聚乙烯共混材料力学性能的影响。结果表明，微波辐照能在不影响材料刚性的基础上，提高材料的韧性和断裂伸长率，炭黑、钛酸铅锆（PZT）、碳酸钙填充的高密度聚乙烯经微波辐照后在保持屈服强度基本不变的情况下断裂伸长率分别提高了270％、100％、41％。透射红外光谱（FT－IR）、光电子能谱（ESCA）和扫描电镜（SEM）分析表明，微波辐照对以微波导体为填料的高密度聚乙烯的增强是界面化学反应和物理浸润协同作用的结果；微波对介电材料为填料的高密度聚乙烯的增强主要是物理浸润的结果。微波辐照对不同填料填充高密度聚乙烯的界面相互作用的强弱顺序为：微波导体＞磁性材料＞介电材料。     

等离子体处理填料填充聚烯烃力学性能的研究

将经过丁醛等离子体处理的云母粉填充到高密度聚乙烯(HDPE)或聚丙烯(PP)中,考察了填充聚合物的拉伸行为和断口形貌。结果表明,丁醛等离子体处理云母能够显著提高云母填充HDPE和PP的拉伸弹性模量和断裂伸长率,改善填充HDPE的低温韧性,在一定程度上缓解由填充导致的拉伸断裂强度的下降趋势。这是由于处理使填料与基体的结合性以及基体的延展性改善,填充体系致密性提高的结果。     

羧化聚乙烯蜡改善HDPE/CaCO_3填充体系流变性能的研究EI

采用以马来酸酐接枝改性的聚乙烯齐聚物作为HDPE/CaCO_3填充体系的流动改性剂,通过对试样的显微分析、红外分析、流变性能测试以及机械性能测定,表明该接枝改性的聚乙烯齐聚物促进了CaCO_3在HDPE中的均匀分散,显著改善了HDPE/CaCO_3填充体系的熔体流动性,同时也提高了该复合材料的机械性能,     

Electron-beam-irradiated rice husk powder as reinforcing filler in natural rubber/high-density polyethylene (NR/HDPE) composites

The use of rice husk (RH) powder as a reinforcing filler in blends of natural rubber and high-density polyethylene (NR/HDPE) was studied via surface modification of the particle surface. The RH powder was pre-washed with sodium hydroxide (NaOH) prior to coating with liquid natural rubber (LNR) and reinforced by electron beam (EB) irradiation. The effects of the radiation dosage on the LNR-coated rice husk (RHr) as a reinforcing agent in the composite were evaluated from the mechanical and thermal properties, as well as from the blend homogeneity. The mechanical properties enhanced with the dosage of radiation on the RHr, and reached an optimum dose in the range 20–30 kGy. The composites filled with radiated RHr showed the highest storage modulus (E′) and low tangent delta (tan δ) a radiation dosage of 30 kGy. The scanning electron microscopy (SEM) micrograph of the fractural tensile surface showed that an effective RHr particle matrix interaction occurred in the RH powder at a radiation dosage of 20 kGy. Improved RH filler–matrix interfacial bond strength and adhesion to the matrix were achieved by coating the RH powder and curing the rubber coat by electron beam irradiation.