Viscosities of ethylene–propylene–diene terpolymer blends in oil

Viscosities were obtained on oil solutions of two ethylene–propylene–diene terpolymers (EPDMs) and their blends. For the amorphous terpolymer with 59 mol% ethylene, intrinsic viscosities were constant between–10 and 40°C. The viscosities decreased rapidly at low temperature for blends of this material with as little as 20 wt % of a slightly crystalline EPDM with 79 mol% ethylene. Dynamic viscosity measurements on 1.0% solutions of blends likewise gave considerably smaller values at low temperature than measurements on an amorphous EPDM of similar molecular weight. The data are in agreement with the view that longer ethylene sequences that crystallize in the bulk polymer can organize in oil into ordered domains that interfere less with flow than the disordered amorphous polymer regions. © 1993 John Wiley & Sons, Inc.     

Interaction of crosslinked ethylene–propylene–diene terpolymer blends with chlorinated organic penetrants

The sorption and diffusion of halogenated hydrocarbon penetrants through different ethylene–propylene–diene terpolymer (EPDM) blends, such as EPDM/natural rubber, EPDM/bromobutyl rubber, and EPDM/styrene butadiene rubber (50/50 w/w), were studied. The diffusion coefficient of halogenated penetrants fell in the range 1.5–14.52 × 10^?7 cm²/s in the temperature range of 25–60°C. Transport data were affected by the nature of the interacting solvent molecule rather than its size and also by the structural variations of the EPDM blends. 1,2‐Dichloroethane showed a lower mass uptake compared to other penetrants. The temperature dependence of the transport coefficient was used to estimate the activation parameters, such as the activation energy of diffusion (E_D) and the activation energy of permeation (E_p) from Arrhenius plots. The activation parameters for E_D of aliphatic chlorinated organic penetrants was in the range 7.27–15.58 kJ/mol. These values fell in the expected range for rubbery polymers, well above their glass‐transition temperature. Also, the thermodynamic parameters, such as enthalpy and entropy, were calculated and fell in the range 2–15 kJ/mol and 3–54 J/mol/K, respectively. Both first‐ and second‐order transport kinetics models were used to investigate the transport kinetics, and first‐order kinetics were followed. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1366–1375, 2003     

Properties of dynamically vulcanized ethylene–propylene–diene copolymer/polypropylene blends

In this study, vulcanized thermoplastic elastomers were produced through the formation of crosslinks with peroxide for different ratios of ethylene–propylene–diene copolymer to polypropylene. Mixing was performed with a twin‐screw extruder. Afterward, the yield, tensile strength, elastic modulus, elongation, Izod impact strength, hardness, melt flow index, Vicat softening point, heat deflection temperature, and density of the crosslinks were determined. The thermal transition temperatures and microstructure were determined with differential scanning calorimetry and scanning electron microscopy, respectively. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 3895–3902, 2007     

Degradation kinetics of vulcanized ethylene–propylene–diene terpolymer residues

In this study, ethylene–propylene–diene terpolymer residues (EPDM‐r) from the automotive industry were analyzed by thermogravimetric analysis (TGA) for determination of the activation energy (E_a) of decomposition by the Flynn‐Wall‐Ozawa (FWO) method. The degradation mechanism was determined by the method of Criado et al. Analysis of the nonvulcanized EPDM gum (EPDM‐g) and paraffinic oil used in the composition of the compound was also carried out. The E_a values for the decomposition of the EPDM‐g and paraffinic oil remained constant with the conversion, but for the EPDM‐r decomposition, they changed due to the initial oil elimination followed by decomposition of the EPDM fraction. It was observed that removal of the paraffinic oil occurred less easily in the tridimensional vulcanized network, and there were differences in the elimination mechanism. The EPDM degradation mechanism was also affected by vulcanization and the fillers present in the compound. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Properties of copolymer-type polyacetal/polyurethane blends

Mechanical and physical properties of the blends of copolymer-type polyacetals (POM) with polyurethane (PU) were investigated. The properties relationships of POM/PU blends are established by studying their morphology and compatibility. For the blends rich in POM, the morphology of the blends observed with a scanning electron microscopy (SEM) indicates that the blends containing lower than 50 wt % (46 vol %) PU are almost completely filled with spherical particles of the dispersed PU. As the concentration of PU increases, the spherulites of the POM observed by SEM become less perfect with coarse fine structure. Furthermore, when the concentration of PU was increased up to 50 wt %, the spherulties of POM in the blends are smaller than those of unblended POM. X-ray diffraction studies reveal that the degree of crystallinity of POM decreases with increasing PU content, which is nonmonotonic. This conclusion agrees with the observations made by differential scanning calorimetry (DSC) and density measurements. For the blends rich in POM, mechanical properties show that the impact strength of POM/PU blends increased with decreasing spherical size of the dispersed PU.     

Miscibility of blends of ethylene‐propylene‐diene terpolymer and polypropylene

The miscibility of polymers is not only an important basis for selecting a proper blending method, but it is also one of the key factors in determining the morphology and properties of the blends. The miscibility between ethylene‐propylene‐diene terpolymer (EPDM) and polypropylene (PP) was explored by means of dynamic mechanical thermal analysis, transmission electron microscopy (TEM), and differential scanning calorimetry (DSC). The results showed that a decrease in the PP content and an increase of the crosslinking density of EPDM in the EPDM/PP blends caused the glass‐transition temperature peaks of EPDM to shift from a lower temperature to higher one, yet there was almost no variance in the glass‐transition temperature peaks of PP and the degree of crystallinity of PP decreased. It was observed that the blends prepared with different mixing equipment, such as a single‐screw extruder and an open mill, had different mechanical properties and blends prepared with the former had better mechanical properties than those prepared with the latter. The TEM micrographs revealed that the blends were composed of two phases: a bright, light PP phase and a dark EPDM phase. As the crosslinking degree of EPDM increased, the interface between the phases of EPDM and PP was less defined and the EPDM gradually dispersed in the PP phase became a continuous phase. The results indicated that EPDM and PP were both partially miscible. The mechanical properties of the blends had a lot to do with the blend morphology and the miscibility between the blend components. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 315–322, 2002     

Acrylonitrile–styrene copolymer grafted onto ethylene–propylene–diene terpolymer

The two-phase structure of the acrylonitrile–styrene copolymer grafted onto ethylene–propylene–diene terpolymer (EPDM) was investigated using an electron microscope. It was found that the microstructure depends on the solvent system for graft copolymerization, separation of the graft copolymer, and the processing procedure. The graft EPDM phase forms the discontinuous phase in chlorobenzene and in the toluene–ethyl acetate mixed solvent, whereas it is the continuous phase in the hexane–ethyl acetate mixed solvent. The phase inversion of the rubber phase in the case of the latter is carried out partially in the separation procedure and completely in the processing procedure.     

Conducting blends of poly(o‐toluidine) and ethylene–propylene–diene terpolymer

Poly(o‐toluidine) (POT) is an electroactive polymer with poor mechanical and thermal characteristics. We examined the scope for improving such properties by making blends of POT with ethylene–propylene–diene rubber (EPDM). We prepared POT–EPDM blends containing different weight fractions of POT by intimately mixing known volumes of separate solutions of the two polymers (POT in THF and EPDM in toluene). Films of EPDM and POT–EPDM blends in solution were obtained by spreading, solvent evaporation, and film casting techniques. POT, EPDM, and their blends were characterized in solution by ultraviolet‐visible spectroscopy, and the respective dried samples were analyzed by Fourier transform infrared spectroscopy and thermogravimetry. The polymer samples were further analyzed morphologically by scanning electron microscopy, and their tensile strengths were also evaluated. Spectroscopic and thermal studies of the blends indicated some sort of interaction between the two constituent polymers. The direct current electrical conductivity of the blends in increasing order of POT loading (12.5–100%) was in the range 9.9 × 10^?5 to 11.6 × 10^?2 S cm^?1. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 2550–2555, 2003     

Effect of anhydride‐modified ethylene–propylene–diene rubber and ethylene–vinyl acetate copolymers on the compatibilization of nitrile rubber/ethylene–propylene–diene rubber blends

The effects of maleic anhydride modified ethylene–propylene–diene rubber (EPDMMA) and maleic anhydride modified ethylene–vinyl acetate (EVAMA) on the compatibilization of nitrile rubber (NBR)/ethylene–propylene–diene rubber (70:30 w/w) blends vulcanized with a sulfur system were investigated. The presence of EPDMMA and EVAMA resulted in improvements of the tensile properties, whereas no substantial change was detected in the degree of crosslinking. The blend systems were also analyzed with scanning electron microscopy and dynamic mechanical thermal analysis. The presence of EVAMA resulted in a blend with a more homogeneous morphology. The compatibilizing effect of this functional copolymer was also detected with dynamic mechanical analysis. A shift of the glass‐transition temperature of the NBR phase toward lower values was observed. The presence of EPDMMA and EVAMA also increased the thermal stability, as indicated by an improvement in the retention of the mechanical properties after aging in an air‐circulating oven. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2408–2414, 2003     

Analysis of organic solvent–insoluble portions included in ethylene–propylene–diene terpolymer

Organic solvent–insoluble portions included in the varying type of ethylene–propylene–diene terpolymers (EPDM) were analyzed by the solubility test, differential scanning calorimetry, x-ray diffraction, infrared spectrometry and the electron microscope. It was found that insoluble portions are resolved into microcrystalline gel owing to association of the long ethylene linkage and the crosslinking gel based on the presence of the third component by the variety of EPDM. The differences in the analytical results of the microcrystalline gel was ascribed to the differences in the monomer sequence distribution along the polymer chain.     

PTC effect in carbon black‐filled ethylene–propylene–diene terpolymer systems

The positive temperature coefficient (PTC) effects of carbon black (CB)‐filled semicrystalline and amorphous ethylene–propylene–diene terpolymer (EPDM) composites were studied. The semicrystalline EPDM/CB composite exhibited a low PTC effect followed by a pronounced negative temperature coefficient (NTC) effect, while the amorphous EPDM/CB composite exhibited only an NTC effect. By the effect of γ‐ray irradiation, not only was the NTC effect of the composites eliminated, but also a high PTC effect appeared. The PTC intensity reached as high as six orders of magnitude even for an amorphous EPDM/CB composite and the PTC transition temperature decreased with the irradiation dose. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 1571–1574, 2001     

Synthesis of brominated acenaphthylenes and their flame-retardant effects on ethylene–propylene–diene terpolymer

Bromoacenaphthylenes and their condensates as flame-retardant reagents were synthesized by bromination of acenaphthylene using ZnCl₂? CF₃COOH or FeCl₃ as catalysts and subsequent dehydrobromination. The chief components were identified as bromoacenaphthylene monomers when ZnCl₂? CF₃COOH were used, and as their condensates (mostly trimers) in the case of FeCl₃. Their performance as flame-retardant reagents for ethylene–propylene–diene terpolymer (EPDM) was evaluated by measuring the oxygen index of finished compounds, and flammability by a vertical flammability test based on UL-94-VO. Both the monomers and the condensates demonstrated high flame-retardant effectiveness. The high efficiency was attributed to their excellent dispersity in the base polymer and their characteristic thermal decomposition behavior. In TGA, they decomposed in a very wide range of temprature (ca.200–560°C), which covers the decomposition range of EPDM. This was attributed to the existence of bromines of different thermal stabilities in one molecule.     

Synthesis and evaluation of high‐performance ethylene–propylene–diene terpolymer/organoclay nanoscale composites

The main objective of this study was to synthesize and characterize the properties of ethylene–propylene–diene terpolymer (EPDM)/clay nanocomposites. Pristine clay, sodium montmorillonite (Na⁺–MMT), was intercalated with hexadecyl ammonium ion to form modified organoclay (16Me–MMT) and the effect of intercalation toward the change in interlayer spacing of the silicate layers was studied by X‐ray diffraction, which showed that the increase in interlayer spacing in Na⁺–MMT by 0.61 nm is attributed to the intercalation of hexadecyl ammonium ion within the clay layers. In the case of EPDM/16Me–MMT nanocomposites, the basal reflection peak was shifted toward a higher angle. However, gallery height remained more or less the same for different EPDM nanocomposites with organoclay content up to 8 wt %. The nanostructure of EPDM/clay composites was characterized by transmission electron microscopy, which established the coexistence of intercalated and exfoliated clay layers with an average layer thickness in the nanometer range within the EPDM matrix. The significant improvement in thermal stability and mechanical properties reflects the high‐performance nanocomposite formation. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 2429–2436, 2004     

Effect of melt flow on morphology and linear thermal expansion of injection‐molded ethylene–propylene–diene terpolymer/isotactic polypropylene blends

An ethylene–propylene–diene terpolymer/isotactic polypropylene blend with a structure of co‐continuous microlayers was fabricated by injection molding and was then investigated. The blend exhibited an extremely low coefficient of linear thermal expansion (CLTE) in the directions of the length and the width. As the thickness of the oriented portion increased, the CLTE was further reduced. The morphology of the co‐continuous microlayers and the thermal expansion behavior varied with the sampling positions on the injection‐molded sheets. To study the relationship between the morphology and the melt flow, the melt flow behavior during injection molding was simulated using Moldflow. Orientation of the microlayers was determined using shear flow. When the shear rate increased, the orientation state increased and the CLTE decreased. © 2015 Society of Chemical Industry     

Photodegradation of ethylene–propylene copolymer and ethylene–propylene–ethylidenenorbornene terpolymer

Significant progress has been made in recent years regarding the photooxidation of olefin copolymers, but questions still remain. This paper reviews the progress and probes the photooxidative chemistry of ethylene–propylene (EP) and ethylene/propylene/diene monomer (EPDM) copolymers. Both stabilized and unstabilized polymer plaques were irradiated in a xenon are and the surface chemistry followed using infra-red spectroscopy. Model compounds were used to help elucidate the chemistry caused by unique structural features present in the copolymers. Volatile products evolved during photooxidation were determined giving valuable insight into the degradation chemistry.     

Effect of ultrasound on extrusion of polypropylene/ethylene–propylene–diene terpolymer blend: Processing and mechanical properties

The effects of ultrasonic irradiation on extrusion processing and mechanical properties of polypropylene (PP)/ethylene–propylene–diene terpolymer (EPDM) blends are examined. Results show that appropriate irradiation intensity can prominently decrease die pressure and apparent viscosity of the melt, increase output, as well as increase toughness of PP/EPDM blends without harming rigidity. In case the blends are extruded with ultrasonic irradiation twice, the impact strength of the blend rises sharply at 50–100 W ultrasonic intensity, and amounts to more than 900 J/m, 1.5 times as high as that of blend without ultrasonic irradiation. Scanning electron microscopy observation shows that with ultrasonic irradiation, morphology of uniform dispersed EPDM phase and good adhesion between EPDM and PP matrix was formed in PP/EPDM blend. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3519–3525, 2003     

Photocrosslinking of an ethylene–propylene–diene terpolymer and the characterization of its structure and mechanical properties

An ethylene–propylene–diene terpolymer (EPDM) was photocrosslinked under UV irradiation with benzil dimethyl ketal (BDK) as a photoinitiator and trimethylolpropane triacrylate (TMPTA) as a crosslinker. The efficiency of the photoinitiated crosslinking system EPDM–BDK–TMPTA, various factors affecting the crosslinking process (the photoinitiator and crosslinker and their concentrations, the irradiation time, the temperature, the atmosphere and UV‐light intensity, and the depth of the UV‐light penetration), and the mechanical properties of photocrosslinked EPDM were examined extensively through the determination of the gel contents, infrared spectra, and mechanical measurements. EPDM samples 3 mm thick were easily crosslinked with a gel content of about 90% after 30 s of UV irradiation under optimum conditions. The photoinitiating system of a suitable initiator combined with a multifunctional crosslinker such as BDK–TMPTA enhanced the efficiency of the photocrosslinking reaction, especially by increasing the initial rate of crosslinking. The gel content of photocrosslinked EPDM, which was determined by the content of diene in EPDM, the depth of the UV‐light penetration, and the light intensity, played a key role in increasing the mechanical properties of the photocrosslinked samples in this work. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 1837–1845, 2004     

Spectroscopic examination of ethylene–propylene–norbornenic diene terpolymers

Infrared methods for the analysis of the third monomer in ethylene–propylene–norbornenic diene terpolymers were developed. They are based either on the C?C stretching vibration near 6 μ or on the ?CH? out-of-plane deformation vibration between 11 and 12 μ. Calibration was made by NMR on selected samples with high unsaturation content. Particular emphasis was laid on terpolymers with ethylidene norbornene, for which the reliability of the analysis for the third monomer was checked by several techniques, and the transferability to the determination of propylene of the calibration curves set up for the analysis of composition in ethylene–propylene copolymers was studied.     

Characterization of ethylene–propylene rubber and ethylene–propylene–diene rubber networks

The stress–strain (S/S) and the swelling equilibrium behavior in a series of ethylene propylene rubber (EPR) and ethylene propylene diene monomer (EPDM) networks were investigated and the results were employed to evaluate the effects of varying the cure conditions on the crosslinking efficiency in these networks. The S/S curve of completely swollen vulcanizates is in agreement with the predictions of rubber elasticity theory, while that of dry or partially swollen vulcanizates is fully described by the Mooney-Rivlin equation. ? values determined in benzene were found to vary linearly with v_r (v_r = equilibrium volume fraction of rubber in swollen sample). Crosslinking efficiency, moles of crosslinks produced per moles of crosslinking agent used, ranges from 3.7 in peroxide-cured EPDM (55% wt ethylene and 2.6% unsaturation) to 0.15 in similarly cured EPR (43% ethylene). Efficiency in the latter system improves to 0.6 by addition of a coagent (sulfur) to the cure formula. Crosslinking efficiency in EPDM (55% ethylene) was found to increase in the order: peroxide- > resin- > sulfur-cured. In the EPDM sulfur vulcanizates, changing the terpolymer in the cure formula resulted in significant changes in the crosslinking efficiency.     

Preparation and properties of ethylene–propylene–diene rubber/organomontmorillonite nanocomposites

Ethylene–propylene–diene rubber (EPDM)/organomontmorillonite (OMMT) nanocomposites were prepared with a maleic anhydride grafted EPDM oligomer as a compatibilizer via melt intercalation. X‐ray diffraction and transmission electron microscopy indicated that the silicate layers of OMMT were exfoliated and dispersed uniformly as a few monolayers in nanocomposites. The change in the crystallization behavior of the nanocomposites was examined. The nanocomposites exhibited great improvements in the tensile strength and tensile modulus. The incorporation of OMMT gave rise to a considerable reduction of tan δ and an increase in the storage modulus. Moreover, the solvent resistance of the nanocomposites increased remarkably. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 440–445, 2004