Performance of RC and PES ultrafiltration membranes in filtration of pulp mill process waters

Issues of fouling and effective cleaning limit the adoption of UF in pulp and paper mill applications. The choice of an optimal membrane for a specific filtration application is a challenging task due to the fact that fouling is a complex phenomenon. This study compares regenerated cellulose (RC) and polyethersulphone (PES) membranes in UF of two chemithermomechanical pulp mill process waters. The process waters originated from hardwood and softwood pulping. Based on their flux recovery, PES membranes sustained greater fouling than RC membranes even though the hydrophobicity of RC membranes was increased remarkably by adsorptive fouling. The process water affected the performance of the membranes. The membrane characteristics were more important in determining fouling when softwood process water was used than when hardwood process water was used. Hydrophilicity and morphology of the membranes were seen to have a clear influence on fouling.     

不同预处理方式对超滤膜深度处理印染废水效能影响的研究

以印染废水处理站的二级出水为原水,考察了不同预处理方式(砂滤、微絮凝、微絮凝直接过滤)对超滤膜性能及其去除印染废水中污染物的影响。结果表明,砂滤随着运行时间的延长造成膜的不可逆污染,微絮凝可缓解膜污染,微絮凝直接过滤对膜污染在微絮凝基础上有所改善;不同预处理方式均能保证出水浊度小于0.1NTU;微絮凝直接过滤预处理工艺对CODCr去除率接近70%,微絮凝直接过滤处理方法能有效缓解膜污染,对浊度和有机物的去除效果较好,是较有优势的预处理工艺。     

混凝耦合多孔陶瓷膜净化河水简

Membrane filtration technology combined with coagulation is widely used to purify river water. In this study, micro filtration （MF） and ultrafiltration （UF） ceramic membranes were combined with coagulation to treat local river water located at Xinghua, Jiangsu province, China. The operation parameters, fouling mechanism and pilot-scale tests were investigated. The results show that the pore size of membrane has small effect on the pseudo-steady flux for dead-end filtration, and the increase of flux in MF process is more than that in UF process for cross-flow filtration with the same increase of cross-flow velocity. The membrane pore size has little influence on the water quality. The analysis on membrane fouling mechanism shows that the cake filtrationhas significant in fluence on the pseudo-steady flux and water quality for the membrane with pore size of 50, 200 and 500 nm. For the membrane with pore size of 200 nm and backwashing employed in our pilot study, a constant flux of 150 L-m^-2-h^-1 was reached during stable operation, with the removal efficiency of turbidity, total organic carbon （TOC） and UV254 higher than 99%, 45% and 48%, respectively. The study demonstrates that coagulation-porous ceramic membrane hybrid process is a reliable method for river water purification.     

集成膜技术深度回用处理精对苯二甲酸废水研究

近两年来,膜法回用石化废水备受重视,利用集成膜技术对炼油和乙烯化工废水进行深度回用处理,目前已有相对成熟的经验,但集成膜技术用于精细化工产品精对苯二甲酸废水回用处理的研究尚少。在试验基本工况为超滤系统采用全量过滤方式,运行周期30min,内压式超滤运行通量不大于75L/(m2.h),超滤系统前加入絮凝剂PAC(投加量为5mg/L),低污染反渗透膜运行通量不大于19L/(m2.h),试验中系统回收率为70%,反渗透进水的COD含量小于40mg/L的条件下,精对苯二甲酸达标废水深度回用处理稳定运行,产水水质稳定可靠。     

Effect of coagulant types on textile wastewater reclamation in a combined coagulation/ultrafiltration system

A combination of coagulation and ultrafiltration (UF) processes for textile wastewater reclamation was investigated using various types of coagulating chemicals such as polyamine, alum, polyaluminum chloride (PACl), and ferric salts. The potential of the combined system was evaluated to replace the existing treatment processes which are composed of a flotation tank (primary step) and a series of filtration beds including sands, granular carbons, and diatomaceous powders. Regardless of the type and dosage of the coagulants, the UF system achieved substantial colloidal particle removal (>97% of turbidity was removed), but membrane fouling was mitigated in a different manner. The degree of fouling reduction was highly dependent upon the type of coagulants used, even though the turbidity and organics removal efficiencies were nearly the same. The polymeric coagulant aggravated membrane fouling, whereas the inorganic coagulants always helped reduce fouling. A residue of the coagulating polymer, which was added in the primary step and its concentration in the effluent was at an immeasurable level, was found to cause serious membrane fouling. The use of polymeric coagulants should be prevented or minimized if UF is considered for textile wastewater reclamation. Polymerized aluminum was found to be the most effective among the coagulants tested, although ferric salt was better than alum in controlling fouling. In particular, it seemed that the characteristics of coagulation chemistry and the coagulated particles had a great impact upon membrane fouling.     

Effect of slow sand filtration of treated wastewater as pre-treatment to UF

Ultrafiltration (UF) of treated municipal wastewater has been used to produce high-quality reuse water for different applications. However, without pre-treatment, secondary treated wastewater effluent shows high fouling potential and reduces the performance of UF membrane filtration significantly. To remove foulants prior to UF, slow sand filtration (SSF) was investigated in the present work. Two pilot-scale slow sand filters were operated in tandem with UF. The performance of the UF plant was improved to a large extent by delivering slow sand filtrate compared to direct secondary effluent filtration. Removal of common organic fouling indicators (i.e., proteins, carbohydrates, and biopolymers) by SSF was significantly higher at 0.25 m/h versus 0.5 m/h filter loading rate. Results of a comparative analysis of SSF effluent characteristics and UF performance showed that the biopolymer content detected by size exclusion chromatography displayed a good correlation with the filterability of corresponding water sample by UF, while photo-metrically detected proteins and polysaccharides did not present any relationship with UF performance.     

微絮凝直接过滤-超滤深度处理印染废水试验研究

采用微絮凝直接过滤-超滤组合工艺对印染废水处理站的二级生化出水进行了深度处理。探讨了微絮凝直接过滤、超滤及其组合工艺对浊度、COD的去除效果,从跨膜压差的变化角度比较了不同预处理方式砂滤、微絮凝、微絮凝直接过滤对膜污染的影响。结果表明,微絮凝直接过滤对浊度、COD的去除率分别高达71%、47.9%,超滤具有很好的除浊功能,去除率在97%以上,但COD去除率仅为20%左右。微絮凝直接过滤-超滤组合不仅能提高出水水质,使浊度和COD的去除率分别到达99.2%和57.5%,满足城市杂用水水质标准(GB/T 18920-2002)要求;而且与其它的预处理方式对比,微絮凝直接过滤能大大地减轻超滤膜的负荷,延缓膜的污染。该组合工艺构筑物占地面积小,投资和运行费用相对较低,具有工业应用价值。     

Feasibility study for reclamation of a secondary treated sewage effluent mainly from industrial sources using a dual membrane process

A feasibility study for reclamation of a secondary treated sewage effluent mainly from industrial sources (60%) in Singapore has been conducted using a dual membrane UF-RO process. The pilot system had a treatment capacity of 2 m³/h. The UF unit and RO unit were operated at 70–80% and 40% water recovery, respectively. Six-month run for the pilot was carried out to study the stability and fouling tendency of membranes.

The characteristics of the raw feed indicated that ammonia-N was consistently high at 30–50 mg/L. Very high fluctuations in iron (0.3–3.7 mg/L), turbidity (1–27.1 NTU) and TOC (3.2–56.7 mg/L) were observed. Nitrate was low at <0.2 mg/L. The results of the study showed that dosage of alum in the UF process significantly reduced organic foulants and phosphate scalants. The polymeric RO membrane could tolerate organics from industrial wastewater and performed >96% salt rejection at the end of the study after 6 months. The study concluded the dual membrane process was capable of reclaiming the sewage effluent mainly from industrial sources for industrial use.     

Elimination of organic matter present in wastewaters from the cork industry by membrane filtration

BACKGROUND: The first stage of the cork industrial process generates great volumes of wastewater with moderate to high organic pollutant content that must be purified using different procedures, such as filtration by membranes. RESULTS: The tangential filtration of these wastewaters was studied using two different laboratory equipments. In the first one, three ultrafiltration (UF) membranes were tested, with molecular weight cut‐off (MWCO) 100 kDa and 30 kDa, and two operating modes were used: total recycling of permeate and retentate streams, and in continuous mode, without recycling both streams. In the total recycling UF experiments, the influence of the operating variables on the permeate flux was first established. The effectiveness of the different membranes was determined by evaluating the rejection coefficients for several parameters that measure the global pollutant content of the effluent. The values found for these rejection coefficients were in the following order: ellagic acid and color > absorbance at 254 nm > tannic content > COD (chemical oxygen demand). In the continuous mode experiments, the fouling mechanism for each membrane was established by fitting the experimental data to various filtration fouling models given in the literature. The operating mode in the second equipment was batch concentration, and additional experiments were carried out with an UF membrane (2 kDa), and with a NF membrane (with MWCO in the range 150–300 Da). CONCLUSIONS: The three operating modes tested provided different rejection levels of organic matter; among them, the most effective procedure tested was batch concentration mode using a NF membrane. Copyright © 2007 Society of Chemical Industry     

Optimizing the coagulant dose to control membrane fouling in combined coagulation/ultrafiltration systems for textile wastewater reclamation

Optimal coagulation conditions need to be re-examined when coagulation is coupled to membrane filtration for wastewater treatment. This work focused on the optimization of coagulant dosing in order to control membrane fouling in ultrafiltration (UF), following coagulation for the reclamation of textile wastewater. The effects of pore size and coagulant types and dosages on flux decline were investigated using a stirred-cell UF unit. The flux was greatly enhanced for the UF membrane when a coagulant was added, whereas for the microfiltration (MF) membrane the flux decreased. This could be attributed to changes in the size of coagulated particles and their interaction with membrane pores. At a low dosage (e.g., 0.0371 mM as Al), the polyaluminum chloride (PACl) coagulant was found to control the flux decline most effectively for low ionic-strength wastewater. The optimal dose minimized the fouling and cake layer resistances, although it was sharp and dependent on influent composition. The cake layer protected the membrane from fouling, but it provided additional resistance to permeation. Analyses of turbidity, particle size, and membrane surface exhibited the characteristics of coagulated particles and their cake structures that are closely associated with flux behavior.     

Role of membrane pore size in tertiary flocculation/adsorption/ultrafiltration treatment of municipal wastewater

Flocculation, adsorption onto powered activated carbon (PAC), and ultrafiltration (UF), alone and in combination, were tested for tertiary treatment of the secondary effluent from municipal wastewater treatment at the Ashkelon plant (in southern Israel). Encouraging and reliable results of total organic carbon (TOC) of <3 mg/l were achieved with a combination of 130 mg/l FeCl₃, 0.6 g/l PAC and UF. The relative contribution of the UF membrane to the reduction of TOC changed with the molecular weight cut-off (MWCO) of the membrane, from a negligible 2.9% for a 100-kDa-MWCO membrane to 17% for 10- and 2-kDa membranes. The latter membranes, however, developed significant fouling, with a 35% drop in flux during first 30 min of the filtration cycle. The flux drop for the 50- and 100-kDa membranes was in the low range of 3%. The optimal MWCO interval of 20- to 50-kDa in combination with flocculation/PAC pretreatment gave a significant reduction in organic content with minimal membrane fouling. Detailed GC–MS analysis showed that the combined treatment gave very efficient retention of organic compounds with molecular weights below 800 Da, with the consequent absence of harmful compounds in the tertiary effluent. It was therefore concluded that the recommended flocculation/adsorption protocol constitutes an effective pretreatment for UF and that the obtained tertiary effluent can be used for unrestricted irrigation.     

Characterization and performance of PVA/Psf composite hollow fiber UF membrane prepared with interfacial polymerization

A new composite hollow fiber ultrafiltration (UF) membrane was prepared with the interfacial polymerization method. A dense layer of polyvinyl alcohol (PVA) was coated on the surface and embedded into the pores of the support polysulfone (PSf) membrane through a dead‐end filtration process and cross‐linked reaction with diisocyanate (TDI) at room temperature. The surface morphology and functional groups of the composite membrane were characterized by atomic force microscopy (AFM), scanning electron microscopy (SEM), and Fourier transformation infrared spectrometer (FTIR). Anti‐fouling experiments were conducted to study the hydrophilicity and anti‐fouling properties of the support and composite membranes. The performances of the composite membrane were significantly influenced by preparation conditions. The composite membrane that performed most efficiently was prepared at an optimal condition: 30 min of dead‐end filtration, 0.25 wt% of PVA, 0.50 vol% of TDI, and 60 sec of interfacial reaction. Laboratory scale tests demonstrated that the new composite PVA/PSf membrane has a higher anti‐fouling capability and higher flux for oily wastewater treatment. The hydrophilic groups (? OH) enriched in the PVA molecules on the composite surface could play an important role for the improvement of the anti‐fouling property and the enhancement of flux recovery rate of the composite membrane. POLYM. ENG. SCI., 2012. © 2011 Society of Plastics Engineers     

投加粉末活性炭对超滤膜去除海水中有机物的影响

超滤膜的有机污染问题是膜法海水预处理技术在海水淡化工程应用面临的重要挑战,粉末活性炭吸附是目前常用的膜前预处理手段之一。本文对比分析了直接超滤和投加粉末活性炭后对海水中有机物的截留能力,利用三维荧光光谱分析了投加粉末活性炭对超滤膜截留有机物的影响机制,并考察了海水超滤过程中通量变化及膜污染情况。研究结果表明,投加粉末活性炭能够强化超滤膜对海水浊度和有机物的去除,当粉末活性炭投量为200mg/L时,整个系统对海水中DOC去除率从直接超滤时的55.1%提高到77.6%。利用粉末活性炭的吸附作用及其在超滤膜表面形成的疏松滤饼层能够显著提高超滤系统对海水中腐植酸类有机物的去除能力。与直接超滤相比,粉末活性炭-超滤系统对改善膜通量的作用有限,但粉末活性炭形成的滤饼层能够避免超滤膜与有机物直接接触,可显著减缓超滤膜的不可逆污染。     

Application of ultrafiltration hybrid membrane processes for reuse of secondary effluent

This study evaluates the factors affecting pretreatment conditions for hybrid UF membrane processes for reuse of secondary effluent from the sewage treatment plant. The experimental results obtained from the ultrafiltration (UF) membrane process showed that the particles of the size range between 0.2 and 1.2 μm caused a significant impact on membrane fouling in all cases even with or without the coagulation process. As pretreatment of UF membrane process, the coagulation significantly improved the permeate flux. Optimal flux improvement was seen at an alum dose of 50 mg/L. In addition, it was found that the permeate flux was least declined under the coagulation condition of charge neutralization (pH 5.0). Also, the powdered activated carbon (PAC) adsorption enhanced the permeate flux. Application of the direct filtration as a pretreatment of UF membrane process was also very effective in reducing the UF membrane fouling.     

Purification and Concentration of Caustic Mercerization Wastewater by Membrane Processes and Evaporation for Reuse

A membrane-based treatment strategy was developed for purifying the highly alkaline textile mercerization wastewater. 0.2-μm MF and 100 kDa UF membranes were evaluated as pretreatment alternatives before 10 kDa UF and 200 Da NF membranes. Turbidity was almost totally removed by both pretreatment options, while UF (100 kDa) showed higher COD retention than MF. In total recycle mode of filtration, fouling of both UF and MF membranes were 80% reversible by physical and almost totally reversible (≥ 97%) by chemical cleaning. In the second stage filtrations applied to the pretreated wastewater samples, NF could yield high (97-98%) COD retentions and low permeate COD concentrations (≤ 22 mg/L), while 10 kDa UF could only reduce the COD concentration to 150 mg/L. While no NaOH was lost in the MF+UF process, the use of NF as second stage resulted in 12-17% NaOH retention. The permeate flux in all second stage processes were stable, implying that the majority of the feed components that would cause fouling had been removed in the pretreatment stages. Permeate of the MF+NF sequence was concentrated by evaporation with no foaming problems, showing that the hybrid process can be applied to recycle a purified and concentrated caustic stream to the mercerization process.     

Coagulation and Filtration of Nanoparticles in Wastewater from Hsinchu Science‐Based Industrial Park (HSIP)

Abstract

The Hsinchu Science‐based Industrial Park (HSIP) is a “high‐tech” manufacturing base in Taiwan. Wastewater from the HSIP contains numerous nanoparticles, which are difficult to remove by conventional coagulation‐sedimentation processes, and are the main foulants to ultrafiltration (UF) and reverse‐osmosis (RO), membrane in filtration. This investigation observed that the coagulation rates of nanoparticles in wastewater could be significantly increased by raising the solution temperature to over 65°C, thus yielding large and compact aggregates. The proposed thermal treatment could considerably reduce the fouling potentials of UF and RO membranes, and thus represents a suitable pre‐treatment for producing clean water from HSIP wastewater.     

Membrane processes for water reuse from the effluent of industrial park wastewater treatment plant: a study on flux and fouling of membrane

Both the relationship between the flux and the fouling mechanism of ultrafiltration (UF) membrane and the effects of pretreatment before reverse osmosis (RO) process on the treatment of the effluent of industrial park wastewater treatment plant (IPWTP) were investigated to examine the application of membrane processes on the water reuse treatment. For the former, the flux data was first fitted to the Hermia model to give the implication of the fouling mechanism. Then, the fouling mechanism was further identified with the aid of the SEM morphology of membrane surfaces. For the latter, the changes of both water characteristics (turbidity, TOC, conductivity, particle size distribution, and organic solute molecular weight) and membrane properties (surface zeta potential and surface morphology) before and after the treatment of membrane processes were measured. It was found that the major blocking mechanisms of UF membrane process at initial and final stage were standard blocking of pore (causing from colloid materials) and cake blocking of pore (causing from suspended particles), respectively. On the other hand, it was concluded that the permeate from 1 μm/UF/RO process was suitable for the reuse of cooling water and low pressure boiler water.     

Application of combined coagulation-ultrafiltration membrane process for water treatment

The objectives of this research are to identify the membrane fouling potential due to different fractions of NOM and correlate the physicochemical properties of NOM and membranes with the adsorption of humic substances on membrane and investigate the mechanism of coagulation affecting UF, and find the optimum conditions of the combined of coagulation with UF membrane filtration for NOM removal. For Nakdong river water, the humic acid fraction was the most reactive precursor fraction for the formation of the ratio of THMFP/DOC (STHMFP) and TOXFP/DOC (STOXFP). The result of adsorption kinetics tests showed that hydrophobic organics adsorbed much more quickly than hydrophilic organics on both membranes. Thus, hydrophobic compounds exhibited a preferential adsorption onto membrane. In case of the effect of membrane properties on the adsorption of organic fractions, the adsorption ratio (C₁/C_e) was greater for the hydrophobic membrane than for the hydrophilic membrane regardless of the kind of organic fractions. For combined coagulation with membrane process, flux reduction rate showed lower than the UF process alone. Also, the rate of flux decline for the hydrophobic membrane was considerably greater than for the hydrophilic membrane. Applying the coagulation process before membrane filtration showed not only reduced membrane fouling, but also improved removal of dissolved organic materials that might otherwise not be removed by the membrane. That is, during the mixing period, substantial changes in particle size distribution occurred under rapid and slow mixing conditions due to the simultaneous formation of microflocs and NOM precipitates. Therefore, combined pretreatment using coagulation (both rapid mixing and slow mixing) improved not only dissolved organic removal efficiency but also DBP (Disinfection By-Product) precursor's removal efficiency.     

Fluorescence‐based fouling prediction and optimization of a membrane filtration process for drinking water treatment

A novel fluorescence‐based approach is proposed for modeling, predicting, and optimizing different fouling dynamics in an ultrafiltration (UF) process for drinking water treatment. Principal component analysis (PCA) was used to extract information in terms of principal components (PCs), related to major membrane foulant groups, from fluorescence excitation–emission matrix measurements captured during UF of natural river water. The evolution of PC scores during the filtration process was then related to membrane fouling using dynamic balances of latent variable values (PC scores). This approach was found suitable for forecasting fouling behaviors with good accuracy based solely on fluorescence data collected 15 min from the start of the filtration. The proposed approach was tested experimentally through model‐based optimization of backwashing times with the objective of minimizing the energy consumption per unit amount of water produced during the filtration process. This approach was also useful for identifying fouling groups contributing to reversible and irreversible fouling. © 2011 American Institute of Chemical Engineers AIChE J, 2012