Application of Taguchi method in optimization of desalination by vacuum membrane distillation

This research focuses on desalination via vacuum membrane distillation (VMD). In order to enhance the performance of VMD in desalination and to get more flux, effects of operating parameters on the yield of distillate water were studied. Four parameters at three levels were selected: temperature (35, 45, and 55 °C), vacuum pressure (30, 80, and 130 mbar), flow rate (15, 30, and 60 mL/s) and concentration (50, 100, and 150 g/L). Taguchi method was used to plan a minimum number of experiments. The optimal levels thus determined for the four factors were: temperature 55 °C, vacuum pressure 30 mbar, flow rate 30 mL/s and concentration 50 g/L. The results show that increasing temperature and decreasing vacuum pressure improve permeate flux. However, the permeate flux increases with increasing flow rate initially and then reaches to a maximum value at 30 mL/s and then decreases with increasing the flow rate.     

Performance of Nanofiltration Membranes in the Treatment of Synthetic and Real Seawater

Abstract

Nanofiltration membranes (NF) are being employed in pretreatment unit operations in both thermal and membrane seawater desalination processes and as partial demineralization to seawater. In order to predict NF membrane performance, a systematic study on the filtration performance of selected commercial NF membranes against seawater is presented in this paper. Two commercial nanofiltration membranes (NF90 and NF270) have been investigated in details to study their performance in filtering the salt mixture, synthetic and real seawater in a cross‐flow NF membrane process at a pressure range from 4 to 9 bars. The Spiegler‐Kedem model was used to fit the experimental data of rejection with the permeate flux in order to determine the fitting parameters of the reflection coefficient (σ) and the solute permeability (P_s). The results showed that the rejection increases with pressure for NF90 and slightly increases with pressure for NF270. Also, the NF90 membrane has shown to be able to reject both monovalent and divalent of all investigated mixtures and seawater with very reasonable values but at a relatively low flux. Moreover, it reduced the salinity of investigated seawater from 38 to 25.5 g/L using one stage of the NF membrane at 9 bars. This makes NF90 more suitable for the application in the pretreatment of desalination processes. On the other hand, NF270 can reject monovalent ions at relatively low values and divalent ions at reasonable values. It has also reduced the seawater salinity to 33.6 g/L, but at a very high permeate flux. The SKM model fitted the experimental data of divalent ions in salt mixture and seawater.     

Boron in seawater and methods for its separation — A review

The seawater reverse osmosis (SWRO) membrane desalination process is a relevant and reliable technology for desalination of seawater. However, some serious limitations had recently been discovered during field practice, among them the boron problem seems to have a critical meaning. According to the WHO regulations, the boron concentration should be reduced to less than 0.5 mg/L for drinking water. It was also reported that, this limit is rarely reached for conventional reverse osmosis desalination plants equipped with commercially available membranes. This paper reviews the extensive published literature on separation methods of boron removal from seawater.     

多效膜蒸馏过程用于海水和浓海水的深度浓缩

研究了离子交换法选择性脱钙与多效膜蒸馏相结合用于海水淡化和淡化厂浓水深度浓缩的可行性。海水或浓海水中钙离子能脱除90%以上,可防止高倍数浓缩时海水中硫酸钙沉淀对膜造成污染。本文以膜通量、造水比和馏出液电导率为多效膜蒸馏过程的性能指标,研究了操作条件对过程性能的影响。膜通量最高可达6.07 L/(m2?h),造水比最高可达13.2;当海水浓缩至250 g/L时,馏出液的电导率小于200 μm/cm,膜通量和造水比仍可达3.61 L/(m2?h)和4.96。以除钙后的浓海水为料液,利用两种多效膜蒸馏组件分别进行了持续45天的操作稳定性实验研究,在试验期间膜组件性能没有明显下降。该研究结果表明,多效膜蒸馏结合选择性脱钙是适合于海水深度浓缩及资源综合利用的高效节能技术。     

Characteristics and potential applications of a novel forward osmosis hollow fiber membrane

There has been a resurgence of interest in forward osmosis (FO) as a potential means of desalination, dewatering and in pressure retarded osmosis, which Sidney Loeb was advocating over 3 decades ago. This paper describes the characteristics and potential applications of a newly developed FO hollow fiber membrane, which was fabricated by interfacial polymerization on the inner surface of a polyethersulfone (PES) hollow fiber. This FO membrane presents excellent intrinsic separation properties, with a water flux of 42.6 L/m² h using 0.5 M NaCl as the draw solution and DI water as the feed with the active layer facing the draw solution orientation at 23 °C. The corresponding ratio of salt flux to water flux was only 0.094 g/L, which is superior to all other FO membranes reported in the open literature. To evaluate different application scenarios, various NaCl solutions (500 ppm (8.6 mM), 1 wt.% (0.17 M) and 3.5 wt.% (0.59 M)) were used as the feed water to test the performance of the FO membrane. The membrane can achieve a water flux of 12.4 L/m² h with 3.5 wt.% NaCl solution as the feed and 2 M NaCl as the draw solution, suggesting it has good potential for seawater desalination.     

Treatment of oily wastewater using low cost ceramic membrane: Comparative assessment of pore blocking and artificial neural network models

This work addresses the performance and modeling of the separation of oil-in-water (o/w) emulsions using low cost ceramic membrane that was prepared from inorganic precursors such as kaolin, quartz, feldspar, sodium carbonate, boric acid and sodium metasilicate. Synthetic o/w emulsions constituting 125 and 250 mg/L oil concentrations were subjected to microfiltration (MF) using this membrane in batch mode of operation with varying trans-membrane pressure differentials (ΔP) ranging from 68.95 to 275.8 kPa. The membrane exhibited 98.8% oil rejection efficiency and 5.36 × 10⁻⁶ m³/m² s permeate flux after 60 min of experimental run at 68.95 kPa trans-membrane pressure and 250 mg/L initial oil concentration. These experimental investigations confirmed the applicability of the prepared membrane in the treatment of o/w emulsions to yield permeate streams that can meet stricter environmental legislations (<10 mg/L). Subsequently, the experimental flux data has been subjected to modeling study using both conventional pore blocking models as well as back propagation-based multi-layer feed forward artificial neural network (ANN) model. Amongst several pore blocking models, the cake filtration model has been evaluated to be the best to represent the fouling phenomena. ANN has been found to perform better than the cake filtration model for the permeate flux prediction with marginally lower error values.     

Propyne hydrogenation in a continuous polymeric catalytic membrane reactor

Propyne hydrogenation was studied in a continuous polymeric catalytic membrane reactor (pCMR), both experimentally and theoretically. It was used a poly(dimethylsiloxane) (PDMS) composite membrane with an average thickness of , loaded with 5 wt% of 9 nm diameter Pd clusters. The reaction was conducted at 308 K and several feed compositions at a fixed flow rate were tested.The mathematical model proposed includes the mass balances to the retentate and permeate chambers and the mass balance and transport kinetics through the catalytic membrane. The pCMR model also considers a reaction rate equation composed of two terms: the propyne to propylene and the propylene to propane hydrogenations. The selectivity between these two reactions is described by the bicomponent adsorption of propyne and propylene obtained by the IAST model (thermodynamic selectivity). The proposed model represents quite well the experimental data regarding the flow rates and mixture compositions of the permeate and retentate streams.     

The effect of spiral wound membrane element design characteristics on its performance in steady state desalination — A parametric study

The spiral-wound membrane (SWM) element design variables include retentate- and permeate-spacer characteristics and number of membrane envelopes (or sheet width) for constant total area, in addition to membrane surface properties. The effect of these parameters (varying within realistic ranges) on the operating variables, comprising two-dimensional distribution of permeate flux, trans-membrane pressure (TMP), retentate- and permeate-side pressures and velocities, is systematically assessed. Advanced software is employed, capable of simulating SWM desalination performance with no recourse to empirical parameters. The parametric study involves typical cases of desalinating brackish and sea-water with 2000 mg/L and 40,000 mg/L TDS, respectively, in pressure vessels with seven 8-inch SWM-elements. The results show that low-pressure desalination modules are most sensitive to variations of geometric parameters. The effect of permeate-side fabric is significant, directly affecting TMP and module productivity. In both low- and high-pressure desalination, the effect of retentate-side spacer manifests itself mainly in the pressure drop across the element. The results confirm that the membrane width is very important, with short sheets exhibiting the best overall performance. Noteworthy is the insensitivity of high-pressure SWM-module productivity to significantly different design parameter-values, including envelope width. These results are helpful in guiding SWM element optimization and in setting priorities for related R&D work.     

Hybrid systems in seawater desalination—practical design aspects, present status and development perspectives

Ever since seawater desalination has been applied on an industrial scale, and particular in the countries of the Arabian Gulf, the application of desalination processes in dual-purpose facilities—water and power—as a hybrid configuration has been discussed in many feasibility investigations and also planning concepts. It is above all the combination of reverse osmosis with thermal processes that has found increasing interest with the aim of ensuring, as economically as possible, uniform water supplies under the specific, greatly varying load conditions in the Gulf countries. Such design concepts for hybrid configurations encompass straightforward structures with a low degree of coupling between membrane and thermal desalination processes, but range up to very complex configurations with strong interconnections on both the water side and thermally, as well as with several desalination processes connected in series or in parallel. Classical hybrid concepts in which the permeate from an RO desalination component is mixed with distillate from thermal desalination have already been implemented in Saudi Arabian dual-purpose plants, like Jeddah and Yanbu-Medina. Although hybrid systems of greater complexity have been addressed in many design studies and publications, up to now none has been brought to fruition. Coming into consideration asthe design basis for determining the capacity shares of the various desalination processes operated in a hybrid configuration are: arrangement of thermal cycle of the power plant component; water/power ratio of the dual-purpose seawater desalination and power plant; provision of undiminished water production of the desalination plant as electricity generation varies; provision of a specified drinking water quality with regard to composition and salt content; combination of all these aspects. Also gaining in importance are concerns of environmental pollution and sustainable development when selecting seawater desalination and power plant configurations, as well as their optimization when considering desalination and electricity generation as a whole. In the practical design of hybrid membrane and thermal systems, aspects come to light, though, that restrict linking of the two systems and joint utilization of facilities, as conceived in studies and conceptual design investigations. This applies both for common utilization of intakes and the use of heated up cooling water from thermal processes as a feed stream for the RO part of the desalination process. Additionally, requirements of drinking water composition, particularly chloride content, TDS and compliance with a specific residual content of boron, influence specifically the design of the membrane process part and its share in the total desalination capacity. Such practical aspects have greatly influenced the design and configuration of the Fujairah hybrid plant for which, from a total desalination capacity of 100 MIGD (454,600 m³/d), the share of 37.5 MIGD (170,500 m³/d) makes its seawater RO plant the biggest currently being constructed anywhere in the world. From the findings of the engineering of this plant and the idea that, by increasing interconnection between the two processes on the water side, it is possible to advance a hybrid configuration of this type with regard to cost optimization in the membrane installation, but also by joint utilization of the intake equipment, perspectives result for applied research efforts over the near and long terms, for example: long-term behavior of membranes at elevated temperatures; tendency for biofouling in membrane process with common utilization of cooling water and brine; influences of such interconnections on the overall availability of the facility. But also for the operation and maintenance organization of such large facilities, consequences can be foreseen for the future development of hybrid plants, particularly for operation management and organisation of the interplay of the different power plant and desalination systems, monitoring of SWRO membrane replacement and cleaning, as well as controlling water quality.     

Utilization of solar energy for direct contact membrane distillation process: An experimental study for desalination of real seawater

Membrane distillation (MD), a non-isothermal membrane separation process, is based on the phenomenon that pure water in its vapor state can be extracted from aqueous solutions by passing vapor through a hydrophobic microporous membrane when a temperature difference is established across it. We used three commercially available hydrophobic microporous membranes (C02, C07 and C12; based on the pore size 0.2, 0.7 and 1.2 μm respectively) for desalination via direct contact MD (DCMD). The effects of operating parameters on permeation flux were studied. In addition, the desalination of seawater by solar assisted DCMD process was experimentally investigated. First, using solar power only short-term (one day), successful desalination of real seawater was achieved without temperature control under the following conditions: feed inlet temperature 65.0 °C, permeate inlet temperature 25.0 °C, and a flow rate of 2.5 L/min. The developed system also worked well in the long-term (150 days) for seawater desalination using both solar and electric power. Long-term test flux was reduced from 28.48 to only 26.50 L/m²hr, indicating system feasibility.     

Determination of trace selenium by differential pulse adsorptive stripping voltammetry at a bismuth film electrode

The differential pulse adsorptive stripping voltammetric behavior of selenium (IV)-p-aminobenzene sulfonic acid-cetyltrimethylammonium bromide system at a bismuth-coated glassy carbon electrode (BiFE) has been investigated. A well-defined and sensitive stripping peak of the selenium (IV)-p-aminobenzene sulfonic acid complex was observed at −0.76 V (vs. SCE) in a 0.15 mol/L acetate solution (pH 2.9) at a deposition potential of −0.40 V (for 120 s). The linear range was 2-30 μg/L and the detection limit for an accumulation time of 300 s was 0.1 μg/L. This method was applied to determine the trace amount of selenium in the samples.     

Preparation of a new ceramic microfiltration membrane from mineral coal fly ash: Application to the treatment of the textile dying effluents

New microfiltration membranes from mineral coal fly-ash material are obtained using ceramic method. Paste from mineral coal fly ash (obtained by calcinations at 800 °C of non-grinded mineral coal) is extruded to elaborate a porous tubular configuration used as supports. The support heated at 1125 °C, shows an average pore diameter and porosity of about 4.5 μm and 51%, respectively. The properties in terms of mechanical and corrosion resistances are very interesting. The elaboration of the layer based on fly-ash powder (obtained by sintering at 700 °C of a finely grinded mineral coal) is performed by slip-casting method. The heating treatment at 800 °C leads to an average pore size of 0.25 μm. The water permeability determined of this membrane is 475 L/h m² bar. This membrane can be used for crossflow microfiltration. The application to the treatment of the dying effluents generated by the washing baths in the textile industry shows an important decrease of turbidity (inferior to 1 NTU), of chemical oxygen demand (COD) values (retention rate of about 75%) and a total color removal. The performances in term of permeate flux and efficiency were determined and compared to those obtained using a commercial alumina microfiltration membrane. Almost the same stabilised permeate flux was obtained (about 100 L h⁻¹ m⁻²). So, it seems that the prepared membrane is suitable for such wastewater treatment.     

Experiment and calculation of filtration processes in an external-loop airlift ceramic membrane bioreactor

Air sparging is recognized as an effective way to increase permeate flux in membrane filtration processes. The application of air sparging with an external-loop airlift ceramic membrane bioreactor was studied at different gas flow rates, biomass concentrations and suction pressures. A 180% increase in permeate flux was obtained while filtering a 2 g/L activated sludge wastewater suspension with the airlift cross-flow operation for U_g=0.21 m/s. The mechanism of flux enhancement in the case of slug flow in tubular membrane was discussed. The region near the gas slug was divided into three different zones: falling film zone, wake zone and remaining liquid slug zone. Air sparging significantly lowered cake thickness and consequently cake resistances for the wake region and the falling film region. A novel model combining hydrodynamic of gas-liquid two-phase flow and cake resistance was developed to simulate the process. The model was validated with experimental data with an error of 8.3%.     

MLSS concentration: Still a poorly understood parameter in MBR filterability

In this paper Membrane Bioreactor (MBR) activated sludge is obtained from full scale MBRs and submitted to cross-flow filtration using always the same membrane and operational conditions. Samples are diluted in order to create suspensions with different Mixed Liquor Suspended Solids (MLSS) concentrations. MLSS values varied between 3.6 and 18.3 g/L. Contrary to literature results filterability did not present a continuous increase with decreasing MLSS concentrations. Activated sludge with MLSS concentration exceeding 10 g/L originated dilution samples with worse filterability. The dilution caused an increase of particles in the range 10 to 20 μm and a decrease in the range 30 to 100 μm. The activated sludge samples had non- Newtonian viscosity and Soluble Microbial Products (SMP) concentrations varied between 60 and 11 mg/L. Activated sludge samples with MLSS concentrations exceeding 10 g/L are entrapping particles smaller than 20 μm in the activated sludge bulk that therefore are not contributing to the increase of resistance on the membrane. Activated sludge samples with lower MLSS concentrations do not show the capability to entrap particles. These different behaviours suggest that are optimal MLSS concentration ranges for MBR operation.     

阻垢剂对海水淡化膜蒸馏试验的影响

采用直接接触式膜蒸馏技术进行海水淡化试验研究。在海水温度为55℃,循环水温度为20℃的条件下,考察了不同阻垢剂用量对膜蒸馏海水淡化的影响、工艺连续运行过程中膜通量和产水电导率随时间的变化情况,确定了膜蒸馏过程稳定运行的最优浓缩倍率。结果表明,阻垢剂的加入可明显提高淡水的产水率,产水率可达到85%以上,减少了高盐度海水浓缩液的排放,膜通量稳定,产水水质好,其电导率不超过10μS/cm,膜蒸馏海水淡化具有一定的技术可行性和可操作性。     

Performance evaluation of pretreatment processes in integrated membrane system for wastewater reuse

A series of lab-scale filtration experiments were performed under various operating conditions to investigate the fouling behavior of microfiltration (MF) membranes when employing two different pretreatment methods. The secondary effluents from a biologically advanced treatment process were fed to each hybrid system, consisting of coagulation-flocculation-MF (CF-MF) and ozonation-MF processes. All experiments were carried out using a stirred-cell system, which consisted of polyvinylidene difluoride (PVDF) MF membranes with a 0.22 μm pore size. When MF membrane was used alone without any pretreatment, the permeate flux dropped significantly. However, in the case of employing polyaluminium chloride (PACl) coagulation and ozonation as a pretreatment, the extent of flux decline rates was enhanced up to 88 and 38%, respectively. In the CF-MF hybrid system, the removal efficiencies of COD and total phosphorus were significantly enhanced at a coagulant dose above 30 mg/L. With ozonation, more than 90% of the color was removed even at a low dosage of ozone (5 mg/L). Therefore, ozonation would be strongly recommended as a pretreatment in terms of removing organic matter. The permeate water quality by ozonation-MF process was in good compliance with the guidelines for wastewater reuse proposed by South Korean Ministry of Environment.     

Membrane choice for wastewater treatment using external cross flow tubular membrane filtration

Systematic investigations of activated sludge separation were conducted using membrane filtration. To accomplish this, different organic tubular membranes with different separation limits and diameters were examined. Furthermore, from the results obtained in the initial tests, an appropriate membrane was chosen for a long-term test. The investigations determined that for biomass separation by the tubular membranes in the tested system, neither the membrane material nor the separation limit within a range of 1 μm to 20,000 Da had a significant influence on the filtration characteristics. It was recognized that the application of a tubular membrane with a diameter of less than 8 mm is problematic, because high flow velocities were needed to prevent blockage of the membrane. When the flow velocity was in the range of 1 to 4 m/s, a linear relation between flux and velocity was found. This showed the potential for controlling the membrane filtration process and externally influencing the permeate rate. An average retention of TOC was about 75%. The retention of TOC was not significantly influenced by the nominal pore sizes of the membranes (except for the membrane WFNX 0505) which were tested here. The ultrafiltration membrane WFS 0120 (Stork) was prominent in the long-term test due to its very high flux, germfree permeate with a MWCO (molecular weight cut-off) of 100,000 Da, and was not blocked with a diameter of 14.4 mm, also at lower flow velocities. The results of the long-term test supported the hypothesis that a meaningful application of such a module concept is possible in a filtration plant for the preparation of samples or for the rejection of the biomass in small sewage treatment plants.     

Huangpu River water treatment by microfiltration with ozone pretreatment

With the promulgation of more stringent regulations to guarantee the quality of drinking water, low pressure membrane processes are nowadays considered for surface water treatment. But these membranes are sensitive to fouling. In this study ozone is introduced to pretreatment for membrane filtration to get a high quality permeate and improve membrane performance. The organic matter characteristics, such as AMWD of organic matter, hydrophilic/hydrophobic fractions were studied with ozone oxidation. Results show that for Huangpu River water, ozone oxidation offers high percentage of UV absorbance removal than DOC removal. Highest removal of DOC and UV₂₅₄ of 10% and 71% respectively were observed. The dominant organic matter oxidized by ozone was 2-7.0 kDa in terms of molecule distribution investigation. Ozone oxidizes more hydrophobic fraction to hydrophilic one. Changes of organic matter composition improved membrane flux. There is the optimal dosage with ozone of 1.5 mgO₃/L made membrane flux maximum during 0.5-3.0 mgO₃/L ozone dosage. Ozone oxidization provided degradation of macromolecule organic matter, which is responsible to membrane fouling, to small molecule organic substance. Study about the chemical cleaning of the fouled membrane also supports the point that membrane fouling is produced by the organic substance with high molecule weight.     

Determination of very toxic metal — Cadmium in natural water samples

A potentiometric stripping method for a direct measurement of cadmium in various natural water samples using a Stripping analyzer M1 (designed and manufactured in Serbia) unit has been developed. In order to ascertain optimum conditions for the determination of the effect of the mercury time electrodeposition, the electrolysis potential and the solution stirring rate of the cadmium analytical signal have been examined. Linearity of the cadmium analytical signal was achieved within the wide range of the mass concentrations, from 1 μg/L to 15 μg/L. A detection limit of 0.10 μg/L was obtained, with a reproducibility of 3.55% expressed as the coefficient of variation. The accuracy of the method was confirmed by parallel analyses by flameless atomic absorption spectrophotometry as the reference method.     

Rejection of salt mixtures from high saline by nanofiltration membranes

Nanofiltration (NF) membranes have recently been employed as pretreatment unit operations in seawater desalination processes and as partial demineralization to seawater. The present paper investigates the performance of selected commercial NF membranes to reject salts of high concentrations at salinity levels representative of brackish and sea water. Two commercial nanofiltration membranes (NF90 and NF270) have been investigated in detail to study their performance in filtering aqueous solutions containing different salt mixtures in a cross-flow NF membrane process within the pressure range from 4 to 9 bar. Spiegler-Kedem model (SKM) was used to fit the experimental data of rejection with the permeate flux. The results showed that NF90 membrane was shown to have a distinct ability to reject both monovalent and divalent ions of all investigated mixtures with very reasonable values but with relatively low flux. This will make NF90 more suitable for the application in the pretreatment of desalination processes. On the other hand, NF270 can reject monovalent ions at relatively low values and divalent ions at reasonable values, but at very high permeate flux. The SKM model only fitted well the experimental data of divalent ions in salt mixture. Based on the evaluation of the overall performance of NF90 and NF270 membranes, their distinct ability to reject salts at high salinity from seawater is considered an advantage in the field of pretreatment of seawater feed to desalination units.