A study of copper-exchanged mordenite natural and ZSM-5 zeolites as SCR–NOx catalysts for diesel road vehicles: Simulation by neural networks approach

Copper-catalysts, based on the ZSM-5 (CuZSM5) and Cuban natural Mordenite (CuMORD) zeolites have been prepared by a conventional ion-exchange method and their catalytic activity in the selective catalytic reduction (SCR) of NO was studied using ammonia in presence of H₂O and SO₂. A commercial catalyst SCR (CATCO) based on V₂O₅–WO₃–TiO₂, was also studied as reference. This paper presents experimental results using catalysts without the toxic vanadium and exploits a neural network based approach to predict NO_x conversion efficiency of three SCR catalysts. The derived mathematical functions are integrated in a numerical model for diesel road vehicle simulation to simulate diesel vehicles equipped with such SCR catalysts. The main results indicate that despite of toxic vanadium and N₂O formation, CATCO shows the better NO_x conversion efficiencies. However, CuMORD does not form N₂O and have better performance than the CuZSM5. The simulation results show lower level of NO_x for heavy-duty and light-duty diesel vehicles compared with homologation load cycles.     

Selective Catalytic Reduction of NOx over H-ZSM-5 Under Lean Conditions Using Transient NH3 Supply

The selective catalytic reduction (SCR) of NO _x over zeolite H-ZSM-5 with ammonia was investigated using in situ FTIR spectroscopy and flow reactor measurements. The adsorption of ammonia and the reaction between NO _x , O₂ and either pre-adsorbed ammonia or transiently supplied ammonia were investigated for either NO or equimolar amounts of NO and NO₂. With transient ammonia supply the total NO reduction increased and the selectivity to N₂O formation decreased compared to continuous supply. The FTIR experiments revealed that NO _x reacts with ammonia adsorbed on Brønsted acid sites as NH₄ ⁺ ions. These experiments further indicated that adsorbed -NO₂ ^– is formed during the SCR reaction over H-ZSM-5.     

Performance of potassium-promoted catalysts for NO x and soot removal from simulated diesel exhaust

In order to elucidate the effect of support in the catalytic performance, two selected potassium-promoted catalysts (K1Cu/beta and KCu2/Al₂O₃) were tested for the simultaneous NO _x /soot removal from a simulated diesel exhaust. For comparative purpose, the behaviour of a platinum catalyst (Pt/beta) was also studied. Isothermal experiments revealed that the potassium-promoted catalysts show a high activity for NO _x /soot removal in the 350–450 °C temperature range. In addition, the catalysts present the advantage that the main reaction products are N₂ and CO₂. Among the catalysts tested, KCu2/Al₂O₃ presents the best global performance at 450 °C: the highest soot consumption rate, even higher than the platinum catalysts, and a high NO _x reduction.     

Selective catalytic reduction of NOx using propene and ethanol over catalysts of Ag/Al2O3 prepared by microemulsion and promotional effect of hydrogen

The present study explores the possibilities of catalysts of Ag/Al₂O₃, in which silver has been deposited using reverse microemulsions with the aim of getting maximum dispersion and homogeneity in the active superficial species, for the selective catalytic reduction of NO_x in excess of oxygen, using both propene and ethanol as reductants and in the scope of the control of the emissions produced by vehicles that operate in conditions of lean mixture like the diesel engine or those of gasoline direct injection. The promotional effect of the hydrogen presence in the reactive mixture has also been analyzed. For both reductants, when in presence of hydrogen, an important enhancement in NO_x conversion is produced, in particular for a catalyst with 3 wt.% silver. The production of acetaldehyde during the reaction employing ethanol is also analyzed and its role on the NO_x reduction process has been examined. The interpretation of catalytic properties has been complemented by means of in-situ DRIFTS.     

Catalytic deNO x properties of novel vanadium oxide based open-framework materials

The deNO _x catalytic properties of a new class of open-framework structure materials, Li₆[Mn₃(H₂O)₁₂V₁₈O₄₂(XO₄)] · 24H₂O (X = V, S) (1), [Fe₃(H₂O)₁₂ V₁₈O₄₂(XO₄)] · 24H₂O (X = V, S) (2), [Co₃(H₂O)₁₂V₁₈O₄₂(XO₄)] · 24H₂O (X = V, S) (3), and Li₆[Ni ₃ ^II (H₂O)₁₂V ₁₆ ^VI V ₂ ^V O₄₂(SO₄)] · 24H₂O (4), have been studied. The crystal structures of these novel systems consist of three-dimensional arrays of vanadium oxide clusters {V₁₈O₄₂(XO₄)} , as building block units, interlinked by {–O–M–O–} (M = Mn, 1; M = Fe, 2; M = Co, 3; M = Ni, 4) bridges. Their open-framework structures contain cavities, similar to those observed in conventional zeolites, which are occupied by exchangeable cations and/or readily removable water of hydration. The catalysts derived from these materials were tested for the selective catalytic reduction (SCR) of nitrogen oxides {NO _x } into N₂ using a hydrocarbon, propylene, as the reducing agent. The catalysts were ineffective under lean burn conditions. However, the new catalysts, especially the one derived from the cobalt derivative (3), showed intriguing deNO _x activity under rich conditions. They remove up to ~ 99% of the toxic NO _x emissions in 1.5% O₂ with 100% selectivity to N₂. The active phase of the catalysts exhibit good stability, can be readily regenerated, and are selective to the desired product-N₂. The catalytic reactions occur at moderately low temperatures (400–500 °C). The catalysts were characterized by FT-IR, temperature programmed reactions (TPR and TPO), SEM, BET surface area measurements, elemental analysis, and X-ray diffraction (XRD). Additional advanced techniques were used to further characterize the catalyst phases that showed most promising deNO _x activity and increased tolerance to oxygen.     

Ammonia Oxidation on Structured Composite Catalysts

The NH₃-based selective catalytic reduction of NO _x on monolithic zeolite catalysts has emerged as the technology of choice for heavy-duty diesel vehicles. A class of Cu-exchanged zeolite catalysts has been developed that have very high ammonia sorption capacity and can achieve high NO _x conversion to N₂ for a variety of transient conditions. In order to fully exploit the latest generation of SCR catalysts, an active, selective and robust post-SCR ammonia conversion system is needed to minimize the breakthrough of ammonia into the environment [1]. The goal of this study is to better understand the steady-state catalytic mechanism of post-SCR ammonia oxidative conversion and product selectivity on low-loading Pt-based catalysts and in so doing provide guidance in the development of a new class of ammonia slip catalysts.     

Catalytic activity of (CaO)1−x(ZnO)x solids for the N2O decomposition: relation with photoluminescence

(CaO)_1–x (ZnO) _x mixed oxides (x=0–1), heated at 1423 K under atmospheric conditions, were checked for their catalytic activity in the N₂O decomposition in the temperature range of 450–650°C. Although the catalytic activity was measured in the dark, it was found to be linearly related with the photoluminescence intensity of the catalysts.     

Transient Surface Processes of Storage and Conversion of NOx Species on Pt–Me/Al2O3 Catalysts (Me = Ba,Ce, Cu)

The transient reactivity and surface phenomena of storage and conversion of NO _x species on Pt(1%)–Me/Al₂O₃ catalysts, where Me = Ba, Ce and Cu, were studied by the RWF (rectangular wavefront) method. The Me component has a relevant influence on the processes of surface storage and transformation. The reduction of NO _x by propene in the presence of oxygen is promoted by adding Cu to a Pt/Al₂O₃ catalyst, while cerium promotes transient conversion of NO in the absence of propene, but inhibits the reduction of NO _x in the presence of propene. Copper is suggested to be a promising element to add together with Ba for new NO _x storage-reduction catalysts due to its capacity to act both as a storage element and as promoter for NO _x reduction.     

Comparative NOx Reduction Behavior of Pt, Pd, and Rh Supported Catalysts in Simulated Exhaust Gases as a Function of Oxygen Concentration

NO _x reduction activity on Pt and Pd catalysts had a maximum for S value as stoichiometry number at a fixed temperature, and the S value at the maximum NO _x conversion increased with decreasing temperature. NO _x conversion on Rh catalyst increased with decreasing S value, but independent of temperature. As for the effect of HC on NO _x reduction behavior, it was concluded that, for Pt and Pd catalysts, HC adsorbs strongly on the catalysts surface to cause the self-inhibition. Increasing O₂ concentration lead to oxidation of HC, but decreased the value of NO/O₂ ratio. The balance point of the two factors generated a maximum NO _x conversion. For Rh catalyst, the strongly adsorbed oxygen is more reactive with decreasing S value, and thus NO _x conversion is increased.     

Effects of Lean/Rich Timing and Nature of Reductant on the Performance of a NOx Trap Catalyst

A NO _x trap catalyst was studied in a laboratory reactor under simulated diesel passenger car conditions. The effects of lean/rich duration and the nature of reductant are investigated. At 300°C, the average NO _x conversion decreases with increasing lean duration; conversely the NO _x conversion increases with increasing rich duration. The NO _x conversion at this temperature was found to be a direct function of reaction stoichiometry. That is, the quantity of trapped NO _x under lean conditions must be balanced by the quantity of reductant during the rich trap regeneration step. At extreme temperatures, other factors, reaction kinetics (at lower temperatures) and NO _x storage capacity (at higher temperatures), dominate the NO _x conversion process. Overall, carbon monoxide was found to be the most effective reductant. Hydrocarbon, e.g., C₃H₆, is effective at higher temperatures (T>350°C), while H₂ is more efficient than other reductants at low temperatures (T<200°C). The individual steps of the NO _x conversion process are discussed.     

Methanol interaction with NO2: An attempt to identify intermediate compounds in CH4-SCR of NO with Co/Pd-HFER catalyst

The objective of this work is the study of fundamental common aspects of NO_x catalytic reduction over a Co/Pd-HFER zeolite catalyst, using methanol or methane as reducing agent. Temperature Programmed Surface Reaction (TPSR) studies were performed with reactant mixtures comprising NO₂ and one of the reducing agents.The formation of formaldehyde was detected in both studied reactions (NO₂–CH₄ and NO₂–CH₃OH) in the temperature range between 100 and 220 °C. At higher temperature, when the NO_x reduction process effectively begins, formaldehyde starts to be consumed.Using methanol as reducing agent, nitromethane and nitrosomethane, are detected. At 300 °C these species are consumed and cyanides and iso-cyanides formation occurs. On the contrary, with methane, these last species were not detected; however, there are strong evidences for CH₃NO and CH₃NO₂ formation.Thus, using methanol or methane, similar phenomena were detected. In both cases, common intermediary species seem to play an important role in the NO_x reduction process to N₂.These results suggest that methanol can be considered as a reaction intermediate species in the mechanism of the reduction of NO₂ with methane, over cobalt/palladium-based ferrierite catalysts.     

Ceria modified MnOx/TiO2 as a superior catalyst for NO reduction with NH3 at low-temperature

A series of cerium modified MnOx/TiO₂ catalysts were prepared by sol–gel method and used for low-temperature selective catalytic reduction (SCR) of NOx with ammonia. The experimental results showed that NO conversion could be improved by doping Ce from 39% to 84% at 80 °C with a gas hourly space velocity (GHSV) of 40,000 h⁻¹. This activity improvement may be contributed to the increase of chemisorbed oxygen and acidity after Ce doping. TPR results also verified that the redox property of Ce modified MnOx/TiO₂ was enhanced at low-temperature.     

Exceptional Activity for NOx Reduction at Low Temperatures Using Combinations of Hydrogen and Higher Hydrocarbons on Ag/Al2O3 Catalysts

The effect of the addition of hydrogen on the SCR of NO _x with a hydrocarbon reaction was investigated. It was found that hydrogen had a remarkable effect on the temperature range over which NO _x could be reduced during the SCR reaction with octane. Reduction of NO _x was initiated at as low a temperature as 100 °C and >95% NO _x conversion was achieved over a temperature range of 200–450 °C. Hydrogen has the effect of activating octane at lower temperatures and also promotes the oxidation of NO to NO₂ in the absence of hydrocarbon. Transient kinetic and in situ DRIFTS measurements indicated that hydrogen has a direct role in the reaction mechanism by either promoting the formation and storage of an organic C = N species which can then readily reduce NO _x and/or removing a species which acts as a poison to the SCR reaction at low temperatures.     

Transient TPSR, DRIFTS-MS and TGA studies of a Pd/ceria-zirconia catalyst in CH4 and NO2 atmospheres

In this study, the parameters governing the activity of Pd/ceria-zirconia catalysts in the selective catalytic reduction (SCR) of NO_x assisted by methane are investigated using a combination of temperature-programmed spectroscopic and thermogravimetric techniques and transient SCR conditions. By DRIFTS of adsorbed CO, it is established that Pd species on Ce_0.2Zr_0.8O₂ are mainly present in cationic form but exhibit high reducibility. As found by temperature-programmed surface reaction (TPSR) in CH₄ + NO₂ atmosphere, the CH₄-SCR reaction is initiated at 280 °C on Pd/Ce_0.2Zr_0.8O₂ and yields almost 100% N₂ above 500 °C. DRIFTS-MS and TGA experiments performed under transient SCR conditions show that DeNO_x activity is due to a surface reaction between some methane oxidation products on reduced Pd sites with ad-N_xO_y species presumably located on the support. The detrimental effect of O₂ on DeNO_x is explained by the promotion of the total combustion of methane assisted by the ceria-zirconia component at the expense of the SCR reaction above 320 °C.     

Support modification to improve the sulphur tolerance of Ag/Al2O3 for SCR of NOx with propene under lean-burn conditions

Ag/Al₂O₃ catalysts with 1 wt% SiO₂ or TiO₂ doping in alumina support have been prepared by wet impregnation method and tested for sulphur tolerance during the selective catalytic reduction (SCR) of NO_x using propene under lean conditions. Ag/Al₂O₃ showed 44% NO_x conversion at 623 K, which was drastically reduced to 21% when exposed to 20 ppm SO₂. When Al₂O₃ support in Ag/Al₂O₃ was doped with 1 wt% SiO₂ or TiO₂ the NO_x conversion remained constant in presence of SO₂ showing the improved sulphur tolerance of these catalysts. Subsequent water addition does not induce significant deactivation. On the contrary, a slight promotional effect on the activity of NO conversion to nitrogen is observed after Si and Ti incorporation. FTIR study showed the sulphation of silver and aluminum sites of Ag/Al₂O₃ catalysts resulting in the decrease in the formation of reactive intermediate species such as –NCO, which in turn decreases NO_x conversion to N₂. In the case of Ag/Al₂O₃ doped with SiO₂ or TiO₂, formation of silver sulphate and aluminum sulphate was drastically reduced, which was evident in FTIR resulting in remarkable improvement in the sulphur tolerance of Ag/Al₂O₃ catalyst. These catalysts before and after the reaction have been characterized with various techniques (XRD, BET surface area, transmittance FTIR and pyridine adsorption) for physico-chemical properties.     

Preparation of Ceria-Zeolite Catalysts by Different Techniques and Its Effect on Selective Catalytic Reduction of NO with NH3 at High Space Velocities

Several zeolite-based catalysts containing Ce³⁺ and/or CeO₂ were prepared by a variety of catalyst preparation techniques like ion exchange, solid-state ion exchange, impregnation and physical mixing and are characterised. Selective catalytic reduction was evaluated using simulated exhaust gas containing NO _x , NH₃, O₂ and H₂O at high space velocities (>180000 h^–1) in the temperature window 150–600 °C. The activity and selectivity in NO _x reduction was found to strongly depend on the charge compensating ions, crystallite size of the zeolite and CeO₂ content in the catalyst. CeO₂ mixed with zeolite having H⁺ or Ce³⁺ co-cations showed benificial effect and increased the NO _x conversion and selectivity. Among the different zeolite materials studied, the structure and the strength and amount of Brønsted acidity did not influence the NO _x conversion.     

Ceria–zirconia-supported rhodium catalyst for NOx reduction from coal combustion flue gases

The catalytic activities of ceria–zirconia mixed oxides Ce_xZr_1−xO₂ (x = 0.17, 0.62 and 0.8) rhodium catalysts were determined by isothermal steady-state experiments using a representative mixture of exhaust gases of coal combustion. Results show that all supports are active in deNO_x reaction in the presence of the mentioned gas mixture. However, their catalytic activity varies with the content of cerium and goes through a maximum for x = 0.62, leading to 27% NO_x consumption. The effect of rhodium on Ce_0.62Zr_0.38O₂ considerably improves the catalytic activity during the deNO_x process assisted by hydrocarbons. The rhodium addition decreases by about 34 °C the temperature of NO_x consumption, which goes up to 57%. A mechanism of hydrocarbon (HC) assisted reduction of NO is proposed on ceria–zirconia-supported rhodium catalysts. This mechanism is divided in three catalytic cycles involving (i) the oxidation of NO into NO₂, (ii) the reaction of NO₂ and the hydrocarbons leading to RNO_x species and C_xH_yO_z, and finally (iii) the decomposition of NO assisted by these latter C_xH_yO_z species.     

Promotional effect of Ce on the activity of In/W–ZrO2 for selective reduction of NO x with methane

The Ce modified In/W–ZrO₂ catalysts were prepared by impregnation and mechanical mix method. Their activities for SCR of NO _x with methane were investigated. The activity of the In/W–ZrO₂ catalyst was enhanced by addition of Ce with both methods, while the promotional effect was more pronounced for catalyst prepared by mechanical mix method compared to impregnation method. The function of Ce was to improve the oxidation of NO to NO₂. The maximum NO _x conversion over the mechanical mixed catalyst can be stabilized at 74% at 450 °C in a dry gas flow and 37% at 500 °C in wet flow (24,000 h⁻¹). For the impregnated catalysts, Ce was found to compete with In to adsorb on strong acid site over W–ZrO₂ support and inhibited the formation of InO⁺, which resulted in the lower activity of these catalysts than mechanical mixed catalysts.     

A kinetic study of NOx reduction over Pt/SiO2 model catalysts with hydrogen as the reducing agent

Flow reactor experiments and kinetic modeling have been performed in order to study the mechanism and kinetics of NO_x reduction over Pt/SiO₂ catalysts with hydrogen as the reducing agent. The experimental results from NO oxidation and reduction cycles showed that N₂O and NH₃ are formed when NO_x is reduced with H₂. The NH₃ formation depends on the H₂ concentration and the selectivity to NH₃ and N₂O is temperature dependent. A previous model has been used to simulate NO oxidation and a mechanism for NO_x reduction is proposed, which describes the formation/consumption of N₂, H₂O, NO, NO₂, N₂O, NH₃, O₂ and H₂. A good agreement was found between the performed experiments and the model.     

Synergic effect of Pd/γ-alumina and Cu/ZSM-5 on the performance of NO x storage reduction catalyst

NO _x reduction with a combination of catalysts, Pd catalyst, NO _x storage reduction (NSR) catalyst and Cu/ZSM-5 in turn, was investigated to elucidate for the high NO _x reduction activity of this catalyst combination under oxidative atmosphere with periodic deep rich operation. The catalytic activity was evaluated using the simulated exhaust gases with periodically fluctuation between oxidative and reductive atmospheres, and it was found that the NO _x reduction activity with this catalyst combination was apparently higher than that of the solely accumulation of these individual activities, which was caused by the additional synergic effect by this combination. The Pd catalyst upstream of the NSR catalyst improved NO _x storage ability by NO₂ formation under oxidative atmosphere. The stored NO _x was reduced to NH₃ on the NSR catalyst, and the generated NH₃ was adsorbed on Cu/ZSM-5 downstream of the NSR catalyst under the reductive atmosphere, and subsequently reacted with NO _x on the Cu/ZSM-5 under the oxidative atmosphere.