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1.
Calcium magnesium acetate (CMA) shows potential as a reductant for simultaneous NOx and SOx removal from coal-fired combustion plant. The performance of urea co-injection with CMA on NO reduction in an ‘advanced reburn’ (AR) configuration has been investigated with a view to optimization of the process in a pulverized coal-fired furnace operating at 80 kW. The impact on SO2 reduction has also been investigated. Urea/CMA solution was sprayed into the reburn zone of the furnace using twin-fluid atomizers over a range of reductant/NO stoichiometric ratios (NSR). The influence on NO reductions of primary zone stoichiometry (λ1) was investigated for a range of CMA reburn feed rates (Rff) and reburn zone stoichiometry (λ2). In addition, the effect of temperature on the SNCR performance of urea was investigated. Optimum process conditions were categorized either by maximizing NO and SO2 reductions (Modes A and B, respectively) or maximizing reductant utilization efficiencies (Modes C and D). NO control was best performed at λ1=1.05, but SO2 reductions were greatest at more fuel-lean primary zone conditions (λ1=1.15). Highest NO reductions of 85% under AR-rich conditions were achieved under Mode A, but were only slightly higher compared with reductions of 79% under Mode B, where SO2 reductions were optimized at 85%. N-utilization was also at an acceptable level of 25% compared to the maximum utilization efficiency which was obtained at NSR=1.5 of 30% for the same conditions of stoichiometry operating in Mode C. Operation at this lower level of reburn (9.6%) could significantly reduce the consumption of CMA with some impact on NO reduction (73%). SO2 removal performance would be compromised severely with reductions lowered from 75% at Mode A to 35% at Mode C. Optimizing Ca utilization (Mode D) resulted in poor NO and SO2 reductions, at 61 and 22%, respectively, and can be discounted as a viable option. The technique offers flexibility of operation depending on the emission control requirements.  相似文献   

2.
《Fuel》2005,84(14-15):1864-1873
The performance of a suite of different carboxylic salts of calcium, have been assessed as dual NOx/SOx reducing agents. The salts studied include, calcium magnesium acetate (CMA), calcium acetate (CA), calcium formate (CF), calcium benzoate (CB), calcium propionate (CP) and magnesium acetate (MA). The primary fuel was propane operating with a primary zone stoichiometry fixed at λ1=1.05 and the reburn zone stoichiometry, λ2, was varied between 1.03 and 0.86. Overall stoichiometry, λ3, was 1.15. CMA was also tested using a US Blend coal as the primary fuel. Experiments were performed in a down-fired pulverised coal furnace operating at an output of 80 kWth. Results showed that CMA and CP were the best dual NOx/SO2 performers followed by CB, CA, MA and CF. Also, the co-injection of urea with the carboxylic salts as an advanced reburning agent was studied. The results showed that real improvements in NO reduction over basic reburning of greater than 70% could be obtained depending to a large extent on the initial effectiveness of the reburn fuel as well as nitrogen stoichiometric ratio within the reburn zone. Decomposition of the carboxylic salts was studied by thermo-gravimetric analysis (TGA) yielding information on the release of organic fractions important as precursors for CHi radical formation. Examination of structural and thermo-chemical properties of the carboxylic salts identified a correlation of NO reduction under reburning conditions with volatile organic content. Calcium magnesium acetate and calcium propionate showed superior SO2 capture ability with reductions greater than 70% at Ca/S above 2, around 20% higher than calcium acetate and calcium formate. Magnesium acetate achieved reductions of less than 10% at Mg/S ratios up to 2.5. There is a clear difference in the potential effectiveness of the sorbents as dual NOx/SO2 reductants, since the organic input for a given Ca input varies according to the composition of the sorbent. Some compromise may have to be made when choosing the correct operating conditions since good reductions in SO2 may not give acceptable NOx reductions. However, the application of advanced reburning under these conditions has been shown here to compensate for low initial NOx reductions by basic reburning.  相似文献   

3.
C. Casaca 《Fuel》2011,90(3):1090-1100
This article presents a detailed experimental characterization of the reburning process in a large-scale laboratory furnace. Natural gas, pine sawdust and pulverized coal were used as reburn fuels. Initially, the study involved the collection of in-flame combustion data, without reburning, in order to define appropriate locations for the injection of the reburn fuels. Next, flue-gas data were obtained for a wide range of experimental conditions using the three reburn fuels and, subsequently, detailed measurements of local mean O2, CO, CO2, HC and NOx concentrations, and gas temperatures have been obtained in the reburn zone for three representative furnace operating conditions, one for each reburn fuel studied. The flue-gas data revealed that the sawdust reburning leads to NOx reductions comparable or even higher than those attained with natural gas reburning, while coal reburning yields much lower NOx reductions. The detailed data obtained in the reburn zone indicates that the reburning process remains active throughout all the reburn zone in the cases of natural gas and sawdust reburning, while in the case of coal reburning its relatively low volatile matter content is insufficient to establish an effective reburn zone. In the cases of the sawdust and coal reburning the burnout levels remain approximately constant, regardless of the NOx emissions reduction, with the sawdust reburning leading to higher particle burnout performance than the coal reburning.  相似文献   

4.
E Hampartsoumian  B.M Gibbs 《Fuel》2003,82(4):373-384
The advanced reburning process for NOx emission control was studied in a down-fired 20 kW combustor by evaluating the performance of 15 pulverised coals as reburning fuels. The proximate volatile matter contents of the coals selected ranged from around 4 to 40 wt% (as received) with elemental nitrogen contents from around 0.6 to 2.0 wt%. The effects of reburn fuel fraction, reburning zone residence time, ammonia agent injection delay time (relative to the reburn fuel and burnout air injection points) and the nitrogen stoichiometric ratio are reported in detail and the optimum configurations for advanced reburning, established as a function of operating condition and coal type. The experimental results show that advanced reburning can reduce NOx emissions up to 85%. The maximum benefits of advanced reburning over conventional reburning were observed at the lower reburn fuel fractions (around 10%). The results demonstrate that under advanced reburning conditions equivalent or higher levels of NOx reduction can be achieved while operating the reburn zone closer to stoichiometric conditions compared with conventional reburning operating at high reburn fuel fractions (20-25%). Thus the practical problems associated with fuel-rich staged operation can be reduced. The effect of coal properties on the advanced reburning performance was also investigated. As with conventional reburning, the fuel nitrogen content of the coal used was found to have little influence on the NOx reduction efficiency except at the highest reburn fuel fractions. There was, however, a strong correlation between the effectiveness of advanced reburning and the volatile content of the reburning fuels, which not only depended on the reburn fuel fraction, but also the mode (rich or lean) of advanced reburning operation. These parameters are mapped out experimentally to enable the best operating mode to be selected for advanced reburning as a function of the reburning fuel fraction and volatile content.  相似文献   

5.
NOx and SOx emissions of air-staged combustion were investigated in a 1 MW tangentially-fired furnace combusting a high sulfur self-retention coal. Two variables including the air stoichiometric ratio of primary combustion zone and the relative location of over-fire air (OFA) injection ports were studied. These results suggest that NOx reduction efficiency monotonically increases with increasing the relative location of OFA injection ports, and the lowest NOx emissions are achieved when the air stoichiometric ratio of primary combustion zone is 0.85. In the meantime, SOx emissions can be effectively reduced when the air stoichiometric ratio of primary combustion zone is 0.85 or 0.95, and SOx emissions monotonically decrease with increasing the relative location of OFA injection ports.  相似文献   

6.
Ryan Zarnitz 《Fuel》2007,86(4):554-559
In this study, computational fluid dynamic (CFD) and kinetic models were used to investigate the relative performances of coal volatiles and natural gas reburning. This modeling approach considers fluid dynamic and non-isothermal effects, which were not considered in past laboratory flow reactor studies. The commercial CFD code FLUENT 6.1 was used to predict the residence times and temperatures for reburning tests in the down-fired combustor (DFC), a 0.5 MMBTU/h research combustor at The Pennsylvania State University. To predict NOx concentrations within the combustor, this data was then applied to an advanced reburning kinetic model used in past studies. For equal firing rates and stoichiometric ratios, reburning using methane yielded lower concentrations of NOx (and, therefore, better NOx reduction performance) than reburning using coal volatiles. The coal volatiles give increased flame temperature over natural gas, which apparently offsets the increased reburn zone hydrocarbon radical yield of coal volatiles over natural gas.  相似文献   

7.
Hao Liu 《Fuel》2003,82(11):1427-1436
Coal combustion with O2/CO2 is promising because of its easy CO2 recovery, extremely low NOx emission and high desulfurization efficiency. Based on our own fundamental experimental data combined with a sophisticated data analysis, its characteristics were investigated. It was revealed that the conversion ratio from fuel-N to exhausted NO in O2/CO2 pulverized coal combustion was only about one fourth of conventional pulverized coal combustion. To decrease exhausted NO further and realize simultaneous easy CO2 recovery and drastic reduction of SOx and NOx, a new scheme, i.e. O2/CO2 coal combustion with heat recirculation, was proposed. It was clarified that in O2/CO2 coal combustion, with about 40% of heat recirculation, the same coal combustion intensity as that of coal combustion in air could be realized even at an O2 concentration of as low as 15%. Thus exhausted NO could be decreased further into only one seventh of conventional coal combustion. Simultaneous easy CO2 recovery and drastic reduction of SOx and NOx could be realized with this new scheme.  相似文献   

8.
《Fuel》2007,86(7-8):1169-1175
This paper deals with an experimental study on the influence of coal reburn on NOx reduction efficiency, unburned carbon in fly ash and the furnace temperature distribution along the height in a 1 MW (heat input power) tangentially firing furnace with multiple low NOx control technologies. Several variables associated with the reburn system have been investigated in the experiment which includes the air stoichiometry in reburn zone, the location of reburn burner and reburn coal fineness. The optimum location of reburn nozzles has been found where NOx reduction efficiency is highest. With the decrease of reburn coal size (average diameter from 53.69 μm to 11.47 μm), NOx reduction efficiency increases slightly, but the burnout performance of coal is improved noticeably. In the process of coal reburning, the temperature of flue gas is 70–90 °C lower in primary combustion, but 130–150 °C higher at the top of furnace as compared to baseline.  相似文献   

9.
W. Nimmo  S. Singh  B.M. Gibbs  P.T. Williams 《Fuel》2008,87(13-14):2893-2900
The combustion of coal for power generation will continue to play a major role in the future, however, this must be achieved using cleaner technologies than we use at present. Scrap tyre arisings in the UK are 400,000 tonnes per year amounting to 30 million tyres and in the EU as a whole, more than 2.5 million tonnes of tyres per year are scrapped. The recent EC Waste Landfill Directive (1999) sets a deadline for the banning of whole and shredded tyres from landfill sites by 2006. Consequently, there is an urgent need to find a mass disposal route for tyres. We describe, in this paper, a novel use for tyre rubber pulverised fuel in a NOx reburning process which may have an application in power station boilers. This method of disposal could represent a way of combining waste disposal, energy recovery and pollution control within one process. A preliminary study of micronised tyre combustion was undertaken to identify the suitable size ranges for application in NOx reduction by reburning. Tests were performed in a down-fired, pulverised fuel combustor (PFC) operating at about 80 kW. Superior combustion characteristics, i.e. burnout were achieved with particle sizes less than 250 μm. A South African coal was used as the primary fuel in the reburn tests and the tyre was fed pneumatically via a separate feed system. Parameters studied, were, reburn zone stoichiometry and reburn fuel fraction. Additionally, the carbon content of the ash was carefully monitored for any effect on burnout at the fuel rich reburn stoichiometries. The NOx reductions achieved with tyres are compared with reburning with coal. NOx reductions up to 80% were achieved with tyres at half of the reburn fuel feed rate required to achieve the same reductions by coal. The results have been evaluated within the context of other studies available in the literature on NOx reburning by bituminous coal, brown coal, gas and biomass.  相似文献   

10.
W. Nimmo  S.S. Daood  B.M. Gibbs 《Fuel》2010,89(10):2945-2861
Oxygen enrichment of the combustion air in pulverised coal combustion for power plant is seen as a possible retrofit measure to improve CO2 scrubbing and capture. This technique produces a reduced volume of flue gas with higher CO2 concentration than normal air combustion that will contributes to the enhancement of amine scrubbing plant efficiencies. We report in this article the results of a study at the small pilot scale into the effect of these combustion modifications on the formation of NOx and associated carbon burnout changes. Experiments were performed using a Russian coal, typical of that used in some UK power stations with shea meal and Pakistani cotton stalk as biomass fuels co-fired at a fraction of 15%th. The down-fired pulverised coal combustor was operated at 20 kWth under air-staged conditions for NOx control and the secondary and over-fire air flows were both enriched by up to 79% (100% O2) for a range of splits giving a 35% overall O2 concentration for full enrichment. When the same enrichment process was applied to biomass/coal combustion different behaviour was observed with respect to NOx formation. We have shown that oxygen enrichment can achieve benefits of improved carbon burnout with a positive impact on NOx emissions over and above the primary aim of increasing CO2 concentration in the flue gas for enhanced capture efficiencies. With all other conditions of overall stoichiometry, OFA levels and O2 enrichment levels remaining the same, NOx levels at 22% OFA initially increased over the range of secondary air enrichment, particularly for shea meal/coal co-firing. At 31% OFA the trends were to lower NOx at high enrichment levels. However, co-firing with shea meal initially showed an increase in NOx emission at lower levels of enrichment (up to 40% O2) followed by overall lower NOx emissions at 100% O2 in the secondary air. The results show that NOx emissions can either increase or decrease depending on the operating conditions. The differences in behaviour are attributed, not only to the effects of enrichment on the stoichiometry of the near-burner zone, but also on the flame dynamics and intensity of combustion related to the associated reductions in gas velocity and swirl intensity by the transition from air to pure O2 in the secondary oxidant stream.  相似文献   

11.
《Fuel》2003,82(15-17):2107-2114
A ‘reburn chemistry’ modelling method for predicting the reduction of nitrogen oxide emissions in coal combustors is presented. The model is applied to predict NOx reductions in a large-scale laboratory pulverised fuel combustor with gas as well as coal reburn strategies. Extensive validation is performed in order to establish the model effectiveness through a range of furnace conditions and reburn configurations. The results obtained show good overall agreement with detailed in-flame experimental data including the trend of NO emissions reduction with the reburn zone air/fuel ratio.  相似文献   

12.
Hao Liu  Ramlan Zailani 《Fuel》2005,84(16):2109-2115
This paper presents experimental results of a 20 kW vertical combustor equipped with a single pf-burner on pulverised coal combustion in air and O2/CO2 mixtures with NOx recycle. Experimental results on combustion performance and NOx emissions of seven international bituminous coals in air and in O2/CO2 mixtures confirm the previous findings of the authors that the O2 concentration in the O2/CO2 mixture has to be 30% or higher to produce matching temperature profiles to those of coal-air combustion while coal combustion in 30% O2/70% CO2 leads to better coal burnout and less NOx emissions than coal combustion in air. Experimental results with NOx recycle reveal that the reduction of the recycled NO depends on the combustion media, combustion mode (staging or non-staging) and recycling location. Generally, more NO is reduced with coal combustion in 30% O2/70% CO2 than with coal combustion in air. Up to 88 and 92% reductions of the recycled NO can be achieved with coal combustion in air and in 30% O2/70% CO2 respectively. More NO is reduced with oxidant staging than without oxidant staging when NO is recycled through the burner. Much more NO is reduced when NO recycled through the burner (from 65 to 92%) than when NO is recycled through the staging tertiary oxidant ports (from 33 to 54%). The concentration of the recycled NO has little influence on the reduction efficiency of the recycled NO with both combustion media—air and 30% O2/70% CO2.  相似文献   

13.
Simultaneous sulfur dioxide (SO2) and nitrogen oxides (NOx) removal from flue gas can be achieved with high efficiency by microwave with potassium permanganate (KMnO4) over zeolite. The experimental results showed that the microwave reactor could be used to oxidation of SO2 to sulfate with the best desulfurization efficiency of 96.8% and oxidize NOx to nitrates with the best NOx removal efficiency of 98.4%. Microwave accentuates catalytic oxidation treatment, and microwave addition can increase the SO2 and NOx removal efficiency by 7.2% and 12.2% separately. The addition of zeolite to microwave potassium permanganate increases from 16.5% to 43.5% the microwave removal efficiency for SO2, and the NOx removal efficiency from 85.6% to 98.2%. The additional use of potassium permanganate to the microwave zeolite leads to the enhancement of SO2 removal efficiency up from 53.9% to 95%, and denitrification efficiency up from 85.6% to 98.2%. The optimal microwave power and empty bed residence time (EBRT) on simultaneous desulfurization and denitrification are 259 W and 0.357 s, respectively. SO2 and NOx were rapidly oxidized in microwave induced catalytic oxidation reaction using potassium permanganate with zeolite being the catalyst and microwave absorbent.  相似文献   

14.
A reduced NOx reaction model was developed for analysis of industrial pulverized coal firing boilers. The model was developed from experiments of laminar premixed combustion under a variety of stoichiometric ratios, burning temperatures, coal ranks (from sub-bituminous coal to anthracite) and particle diameters. Calculations agreed with experimental results for NOx and nitrogen species (NH3 and HCN), if the model assumed that the hydrocarbon radicals were formed not only from pyrolysis of volatile matter, but also from char oxidation and gasification. The presence of hydrogen in char at the final burnout stage supported this assumption. NOx reduction by hydrocarbon radicals was the most important reaction in high temperature (>1500 K), fuel-rich, char combustion regions. NOx reduction from nitrogen species was sensitive to peak NOx concentration in volatile combustion regions, but NOx emission downstream had little influence from the peak NOx concentration. The heterogeneous reaction between char and NOx was important for fuel-lean or low-temperature conditions.  相似文献   

15.
C.K. Man  J.G. Witkamp 《Fuel》2005,84(17):2190-2195
A series of world-traded coal samples has been tested using the Imperial College high temperature wire mesh apparatus (HTWM) in order to assess the relationship between high temperature (1600°C) char nitrogen content and NOx formation in Hemweg Power Station (in the Netherlands) using deep furnace air staging. A linear relationship between high temperature char nitrogen and NOx formation has been confirmed. These results suggest that high temperature char N content is the main factor limiting NOx emissions with deep air-staged combustion.Char N and (hence apparently deep air-staged NOx) can be predicted with an accuracy of approximately ±20% for most coals from the coal proximate and ultimate analysis—but this might not be sufficient for stations operating close to their emission limits. Measuring high temperature char N directly reduces the likely uncertainty in deep air-staged NOx emissions for coals (and most blends) to approximately ±10%. Its use should be considered on a routine basis for coal selection on plants employing this technology.  相似文献   

16.
Experiments were carried out on an electrically heated multi-path air inlet one-dimensional furnace to assess NOx emission characteristics of an overall air-staged (also termed air staging along furnace height) combustion of bituminous coal. The impact of main parameters of overall air-staged combustion technology, including burnout air position, air stoichiometric ratio, levels of burnout air (the number of burnout air arranged at different heights of the furnace), and the ratios of the burnout air flow rates and pulverized coal fineness of industrial interest, on NOx emission were simulated to study in the experimental furnace, as well as the impact of air staging on the carbon content of the fly ash produced. These results suggest that air-staged combustion affects a pronounced reduction in NOx emissions from the combustion of bituminous coal. The more deeply the air is staged, the further the NOx emission is reduced. Two-level air staging yields a greater reduction in NOx emission than single-level air staging. For pulverized coal of differing fineness, the best ratio between the burnout air rates in the two-level staging ranges from 0.6 to 0.3. In middle air-staged degree combustion with fM = 0.75, pulverized coal fineness, R90 (%), has a greater influence on NOx emission, whereas R90 has little influence on NOx emission for deep air-staged degree with fM = 0.61. Air-staged combustion with proper burnout air position has little effect on the burnout. For overall air-staged combustion, proper burnout air position and air-staged rate should be considered together in order to achieve high combustion efficiency.  相似文献   

17.
A series of the BaFeO3 − x perovskite catalysts was synthesized by a sol-gel method using citric acid and/or EDTA as complexants with a purpose to improve their sulfur-resistance by forming a uniform perovskite structure at a low calcination temperature, i.e. 750 °C. The thermogravimetry results show that almost no carbonate was formed after calcination of the xerogel precursor with the complexants' molar ratio of CA/EDTA ≤ 1.5, which was convinced by the in situ DRIFT spectra results of the Ba-Fe-1 catalyst during the SO2/O2 sorption. It indicates that, after adding EDTA into the complexants, the metal ions of the raw material could be mixed homogeneously and react stoichiometrically by calcination at 750 °C to form a uniform perovskite structure. Accordingly, the obtained Ba-Fe-1 perovskite presented a performed sulfur-resistance. Moreover, the seriously damaged structure of the BaFeO3 − x perovskite by reduction could be in situ regenerated by calcination under lean conditions at 400 °C, which is within the operating temperature zone of the aftertreatment system of diesel to meet the real commercial demands.  相似文献   

18.
Ag/Al2O3 catalysts with 1 wt% SiO2 or TiO2 doping in alumina support have been prepared by wet impregnation method and tested for sulphur tolerance during the selective catalytic reduction (SCR) of NOx using propene under lean conditions. Ag/Al2O3 showed 44% NOx conversion at 623 K, which was drastically reduced to 21% when exposed to 20 ppm SO2. When Al2O3 support in Ag/Al2O3 was doped with 1 wt% SiO2 or TiO2 the NOx conversion remained constant in presence of SO2 showing the improved sulphur tolerance of these catalysts. Subsequent water addition does not induce significant deactivation. On the contrary, a slight promotional effect on the activity of NO conversion to nitrogen is observed after Si and Ti incorporation. FTIR study showed the sulphation of silver and aluminum sites of Ag/Al2O3 catalysts resulting in the decrease in the formation of reactive intermediate species such as –NCO, which in turn decreases NOx conversion to N2. In the case of Ag/Al2O3 doped with SiO2 or TiO2, formation of silver sulphate and aluminum sulphate was drastically reduced, which was evident in FTIR resulting in remarkable improvement in the sulphur tolerance of Ag/Al2O3 catalyst. These catalysts before and after the reaction have been characterized with various techniques (XRD, BET surface area, transmittance FTIR and pyridine adsorption) for physico-chemical properties.  相似文献   

19.
Hannes Stadler 《Fuel》2011,90(4):1604-4344
This work presents the results of an experimental investigation on NOx emissions from coal combustion in a pilot scale test facility. Three oxidiser atmospheres have been compared, namely air, CO2/O2, and O2 enriched recirculated flue gas. NOx emissions from two different combustion modes have been studied, swirl flame and flameless combustion. The influence of the burner oxygen ratio and the oxidiser O2 concentration on NOx formation and reduction have been analysed. With increasing burner oxygen ratio, an increase of NOx emissions has been obtained for air and CO2/O2 in both, swirl flame and flameless combustion. In case of the swirl flame, flue gas recirculation leads to a reduction of NOx emissions up to 50%, whereas in case of flameless combustion this reduction is around 40% compared to CO2/O2. No significant impact of the oxidiser O2 concentration in the CO2/O2 mixture on NOx emissions is observed in the range between 18 and 27 vol.% in swirl flames. An analysis of NOx formation and reduction mechanisms showed, that the observed reduction of NOx emissions by flue gas recirculation cannot be attributed to the reduction of recirculated NOx alone, but also to a reduced conversion of fuel-N to NO.  相似文献   

20.
This study encompassed the characteristics and performance of co-firing rice husk, a by-product of rice-milling process, with coal in a short-combustion-chamber fluidized-bed combustor (SFBC). Bed phenomena investigated in a cold-flow model combustor showed that with the different mixes of materials, the anticipated offshoot of combustion, the minimum fluidizing velocity (Umf) was 0.4-0.8 m/s. In concord with axial temperature profiles, axial gas concentration profiles implied that a recirculating ring was able to circumscribe CO within the short-main chamber. The formation, decomposition, and eventual maturity of NOx characterized the NOx evolution, inferred from concentration profiles. The impacts of fluidizing velocity and blending ratio on gas emissions and combustion efficiency (Ec) are described. The fluidizing velocity had consequential effect on gas emissions, except NOx. Surprisingly, NOx did not hinge much on increased N-content of the mixtures with coal. As expected, increased SO2 was relevant to increased coal mass. Increased fluidizing velocity adversely affected Ec while increased coal fraction enhanced Ec, mostly >97%.  相似文献   

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