Flammability and mechanical properties of wood flour‐filled polypropylene composites

Polypropylene (PP) composites filled with wood flour (WF) were prepared with a twin‐screw extruder and an injection‐molding machine. Three types of ecologically friendly flame retardants (FRs) based on ammonium polyphosphate were used to improve the FR properties of the composites. The flame retardancy of the PP/WF composites was characterized with thermogravimetric analysis (TGA), vertical burn testing (UL94‐V), and limiting oxygen index (LOI) measurements. The TGA data showed that all three types of FRs could enhance the thermal stability of the PP/WF/FR systems at high temperatures and effectively increase the char residue formation. The FRs could effectively reduce the flammability of the PP/WF/FR composites by achieving V‐0 UL94‐V classification. The increased LOI also showed that the flammability of the PP/WF/FR composites was reduced with the addition of FRs. The mechanical property study revealed that, with the incorporation of FRs, the tensile strength and flexural strength were decreased, but the tensile and flexural moduli were increased in all cases. The presence of maleic anhydride grafted polypropylene (MAPP) resulted in an improvement of the filler–matrix bonding between the WF/intumescent FR and PP, and this consequently enhanced the overall mechanical properties of the composites. Morphological studies carried out with scanning electron microscopy revealed clear evidence that the adhesion at the interfacial region was enhanced with the addition of MAPP to the PP/WF/FR composites. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Carbon‐fiber‐reinforced acrylonitrile–styrene–acrylate composites: Mechanical and rheological properties and electrical resistivity

The aim of this study was to improve the mechanical properties of an acrylonitrile–styrene–acrylate copolymer (ASA) with the help of carbon fibers (CFs). Additionally, the effects of the CFs on the morphology, rheological properties, dynamical mechanical properties, electrical resistivity, and heat resistance of the ASA composites were studied with scanning electron microscopy, rotational rheometry, and dynamic thermomechanical analysis (DMA). The mechanical properties of the ASA composites were enhanced largely by the CFs. The maximum tensile strength of the ASA/CF composites reached 107.2 MPa. The flexural strength and flexural modulus also reached 162.7 MPa and 12.4 GPa, respectively. These findings were better than those of neat ASA; this was attributed to the excellent interfacial adhesion between the CFs and ASA resin. Rheological experiments proved that the viscosity and storage modulus (G′) values of the ASA/CF composites did not increase until the CF content reached 20%. The DMA outcomes confirmed that the glass‐transition temperature of the ASA composites was elevated from 120.6 to 125°C. Importantly, the G′ values of the composites with 20 and 30% CFs showed a large increase during heating. In addition, the ASA/CF composites exhibited excellent conductivity and heat resistance. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43252.     

Short sisal fiber‐reinforced tire rubber composites: Dynamic and mechanical properties

The world tendency toward using recycled materials demands new products from vegetable resources and waste polymers. In this work, composites made from powdered tire rubber (average particle size: 320 μm) and sisal fiber were prepared by hot‐press molding and investigated by means of dynamic mechanical thermal analysis and tensile properties. The effects of fiber length and content, chemical treatments, and temperature on dynamic mechanical and tensile properties of such composites were studied. The results showed that mercerization/acetylation treatment of the fibers improves composite performance. Under the conditions investigated the optimum fiber length obtained for the tire rubber matrix was 10 mm. Storage and loss moduli both increased with increasing fiber content. The results of this study are encouraging, demonstrating that the use of tire rubber and sisal fiber in composites offers promising potential for nonstructural applications. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 670–677, 2004     

Investigation of mechanical properties of alumina nanoparticle‐loaded hybrid glass/carbon‐fiber‐reinforced epoxy composites

This research work investigates the tensile strength and elastic modulus of the alumina nanoparticles, glass fiber, and carbon fiber reinforced epoxy composites. The first type composites were made by adding 1–5 wt % (in the interval of 1%) of alumina to the epoxy matrix, whereas the second and third categories of composites were made by adding 1–5 wt % short glass, carbon fibers to the matrix. A fourth type of composite has also been synthesized by incorporating both alumina particles (2 wt %) and fibers to the epoxy. Results showed that the longitudinal modulus has significantly improved because of the filler additions. Both tensile strength and modulus are further better for hybrid composites consisting both alumina particles and glass fibers or carbon fibers. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39749.     

Mechanical and thermal flow properties of wood flour–biodegradable polymer composites

Wood flour (WF)–polycaprolactone (PCL) and polybutylenesuccinate–butylenecarbonate (PBSC) composites were prepared by knead processing. The effects of a compatibilizer on the tensile and thermal flow properties of the composites were investigated. PCL‐graft‐maleic anhydride (PCL‐g‐MA) was used as a compatibilizer. Tensile properties were improved by adding PCL‐g‐MA to both composites. The tensile strength and Young's modulus were increased from 13 to 27 MPa and 581 to 1011 MPa in WF–PCL (50/50, w/w) composites, respectively, and from 17 to 28 MPa and 814 to 1007 Mpa in WF–PBSC (50/50, w/w) composites, respectively, with the addition of 5% PCL‐g‐MA. Elongation at break increased from 4 to 7% and from 3 to 6% in the WF–PCL and the WF–PBSC composites, respectively. Tensile strength was further increased with increasing WF content in the presence of PCL‐g‐MA. Thermal flow temperature and melt viscosity of the composites were increased, and water absorption and thickness swelling were improved with the addition of PCL‐g‐MA. It was found from the burial test that all composites were more than 40% degraded within 6 weeks, and there was no considerable difference in degradation between composites with PCL‐g‐MA and those without. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 1900–1905, 2003     

Mechanical properties of short sisal fiber‐reinforced polypropylene composites: Comparison of experimental data with theoretical predictions

Sisal fibers were used for the reinforcement of a polypropylene (pp) matrix. Composites consisting of polypropylene reinforced with short sisal fibers were prepared by melt‐mixing and solution‐mixing methods. A large amount of fiber breakage was observed during melt mixing. The fiber breakage analysis during composite preparation by melt mixing was carried out using optical microscopy. A polynomial equation was used to model the fiber‐length distribution during melt mixing. The experimental mechanical properties of sisal/PP composites were compared with existing theoretical models such as the modified rule of mixtures, parallel and series models, the Hirsch model, and the Bowyer–Baders model. The dependence of the tensile strength on the angle of measurement with respect to fiber orientation also was modeled. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 602–611, 2003     

Effect of structure on mechanical properties of vinyl ester resins and their glass fiber‐reinforced composites

The article describes the effect of structure of vinyl ester resins (VE) on the mechanical properties of neat sheets as well as glass fabric‐reinforced composites. Different samples of VE were prepared by reacting ester of hexahydrophthalic anhydride (ER) and methacrylic acid (MAA) (1 : 1 molar ratio) followed by reaction of monomethacrylate terminated epoxy resin with glutaric (E) or adipic (F) or sebacic acid (G) (2 : 1 molar ratio). The neat VE were diluted with styrene and sheets were fabricated by using a glass mold. A significant reduction in the mechanical properties was observed by increasing the methylene content of resin backbone (i.e., sample E to G). Glass fabric‐reinforced composites were fabricated by vacuum assisted resin transfer molding (VARTM) technique. Resin content in the laminates was 50 ± 5 wt %. Increase in the number of methylene groups in the vinyl ester resin (i.e., increasing the bridge length) did not show any significant effect on limiting oxygen index (LOI) value (21 ± 1) of the laminates but tensile strength, tensile modulus, flexural strength, and flexural modulus all increased though these values are significantly lower than observed in laminates based on resin B. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Effects of lubricants on the rheological and mechanical properties of wood flour/polypropylene composites

The lubricant is an indispensable agent used in wood plastic composites (WPCs) to improve the processing flowability, especially with high wood content. Here, the effects of different lubricating systems on the rheological and mechanical properties of wood flour/polypropylene (WF/PP) composites are investigated. Additionally, several theoretical models are used to describe the rheological behavior. The results show that stearic acid (SA), semirefined paraffin wax (Wax), and zinc stearate (ZnSt) can decrease the equilibrium torque, complex viscosity, relaxation time, and flow activation energy of the composite melts. Compared to a single lubricant, the combination of Wax and SA lubricants exhibits lower values and the composite with 3 wt % SA and 1 wt % Wax has the best lubricating effect. The synergistic effect of the combined SA and Wax lubricants further decreases the interactive force between the molecules, indicating that multifunctional lubricating systems play a predominant role in WPCs and improve the overall processing properties. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47667.     

The effect of fiber concentration on mechanical and thermal properties of fiber‐reinforced polypropylene composites

A novel composite material consisting of polypropylene (PP) fibers in a random poly(propylene‐co‐ethylene) (PPE) matrix was prepared and its properties were evaluated. The thermal and mechanical properties of PP–PPE composites were studied by dynamic mechanical analysis (DMA) and differential scanning calorimetry (DSC) with reference to the fiber concentration. Although, by increasing PP fiber concentration in PPE, no significant difference was found in melting and crystallization temperatures of the PPE, the storage, and the tensile and flexural modulus of the composites increased linearly with fiber concentrations up to 50%, 1.5, 1.0, 1.3 GPa, respectively, which was approximately four times higher than that for the pure PPE. There is a shift in glass transition temperature of the composite with increasing fiber concentration in the composite and the damping peak became flatter, which indicates the effectiveness of fiber–matrix interaction. A higher concentration of long fibers (>50% w/w) resulted in fiber packing problems, difficulty in dispersion, and an increase in void content, which led to a reduction in modulus. Cox–Krenchel and Haplin–Tsai equations were used to predict tensile modulus of random fiber‐reinforced composites. A Cole–Cole analysis was performed to understand the phase behavior of the composites. A master curve was constructed based on time–temperature superposition (TTS) by using data over the temperature range from −50 to 90°C, which allowed for the prediction of very long and short time behavior of the composite. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 2260–2272, 2005     

The mechanical and tribological properties of nitric acid‐treated carbon fiber‐reinforced polyoxymethylene composites

The carbon fibers have been exposed to nitric acid oxidation treatments and introduced into polyoxymethylene composites (POM/CF). The nitric acid treatment increases the number of the flaws, roughness of the surface, and disorder of carbon atoms on fiber, as well as introduces reactive functional groups, which could lead to a better mechanical bonding between fiber and the matrix. It is shown that the impact strength and fiber‐matrix adhesion in composites (POM/mCF) are superior to those for POM/CF composites. Simultaneously, the addition of mCF improves flexural strength and modulus relative to virgin POM significantly. Average friction coefficient values of POM/CF composites are lower than that of POM/mCF composites. As the percentage of fiber increases, the trend of wear ratio of the composites goes down initially and bumps up afterwards. The results indicate that the proper contents of CF and mCF in composites range from 5 wt % to 20 wt %. Scanning electron microscopy of worn surface morphology has revealed that the main wear mechanism of the composites were adhesive wear and ploughing wear. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41812.     

Curing characteristics and mechanical properties of alkali‐treated grass‐fiber‐filled natural rubber composites and effects of bonding agent

To improve adhesion between fiber and matrix, natural rubber was reinforced with a special type of alkali‐treated grass fiber (Cyperus Tegetum Rox b). The cure characteristics and mechanical properties of grass‐fiber‐filled natural rubber composites with different mesh sizes were studied with various fiber loadings. Increasing the amount of fibers resulted in the composites having reduced tensile strength but increased modulus. The better mechanical properties of the 400‐mesh grass‐fiber‐filled natural rubber composite showed that the rubber/fiber interface was improved by the addition of resorcinol formaldehyde latex (RFL) as bonding agent for this particular formulation. The optimum cure time decreased with increases in fiber loading, but there was no appreciable change in scorch time. Although the optimum cure time of vulcanizates having RFL‐treated fibers was higher than that of the other vulcanizates, it decreased with fiber loading in the presence of RFL as the bonding agent. But this value was lower than that of the rubber composite without RFL. Investigation of equilibrium swelling in a hydrocarbon solvent was also carried out. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 101: 3151–3160, 2006     

Effects of rice straw fiber morphology and content on the mechanical and thermal properties of rice straw fiber‐high density polyethylene composites

Rice straw fiber‐high density polyethylene (HDPE) composites were prepared to investigate the effects of rice straw fiber morphology (rice straw refined fiber, rice straw pellet, rice straw strand), fiber content (20 and 40 wt %), and maleic anhydride polyethylene (MAPE) concentration (5 wt %) on the mechanical and thermal properties of the rice straw fiber‐HDPE composites in this study. Rice straw refined fiber exhibited more variability in length and width, and have a higher aspect ratio of 16.3. Compared to the composites filled of rice straw pellet, the composites made of the refined fiber and strand had a slightly higher tensile strength and lower tensile elongation at break. The tensile and flexural strength of the composites increased slightly with increasing rice straw fiber content up to 40 wt %, while the tensile elongation at break decreased. With addition MAPE, the composites filled with 20 wt % rice straw fiber showed an increase in tensile, flexural and impact strength and a decrease in tensile elongation at break. Differential scanning calorimetry showed that the fiber addition and morphology had no appreciable effect on the crystallization temperature of the composites but decreased the crystallinity. The scanning electron microscopy observation on the fracture surface of the composites indicated that introduction of MAPE to the system resulted in promotion in fiber dispersion, and an increase in interfacial bonding strength. Fiber breakage occurred significantly in the composites filled with refined fiber and strand after extruding and injection processing. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

PVDF/PMMA/Basalt fiber composites: Morphology,melting and crystallization,structure, mechanical properties,and heat resistance

This paper is to study the effect of basalt fiber on morphology, melting and crystallization, structure, mechanical properties, melting and crystallization of PVDF/PMMA composites using scanning electron microscopy (SEM), X‐ray, differential scanning calorimeter (DSC), dynamical mechanical analysis (DMA), etc. Basalt fiber may disperse well in PVDF/PMMA matrix and form compact fiber network, and this makes tensile and flexural strength of fiber reinforced PVDF/PMMA composites get to the maximum value of 62 and 102 MPa, respectively. However, the mechanical properties begin to decrease when basalt fiber content exceeds 20 wt %. The α and β phase of PVDF can coexist in composites, and basalt fiber and PMMA can induce β phase of PVDF. The melting temperature of PVDF in composites is kept unchanged, but the degree of crystallinity of composites increases as basalt fiber content increase, and then declines when fiber content exceeds 20%. The DSC results confirm that the nucleation ability of PVDF is enhanced by basalt fiber. Also, the heat resistance of PVDF/PMMA composite is improved from 133 to 146.1°C due to basalt fiber. The DMA shows that basalt fiber increases the storage modulus of PVDF/PMMA composite, and the loss peak of PMMA increases from 116.1 to 130°C. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40494.     

Thermal,crystallization, and dynamic rheological behavior of wood particle/HDPE composites: Effect of removal of wood cell wall composition

This study investigated the effect of removal of wood cell wall composition on thermal, crystallization, and dynamic rheological behavior of the resulting high density polyethylene (HDPE) composites. Four types of wood particle (WP) with different compositions: native wood flour (WF), hemicellulose‐removed wood particle (HR), lignin‐removed wood particle (holocellulose, HC), and both hemicellulose and lignin removed particle (α‐cellulose, αC) were prepared and compounded with HDPE using extruder, both with and without maleated polyethylene (MAPE). Results show that removal of the hemicellulose improved the thermal stability of composites, while removal of the lignin facilitated thermal decomposition. WPs acted as nucleating agents and facilitated the process of crystallization, thereby increasing the crystallization temperature and degree of crystallinity. The crystallization nucleation and growth rate of αC and HR based composites without MAPE decreased, as compared with WF based one. Composite melts with and without MAPE exhibited a decreasing order of storage modulus, loss modulus, and complex viscosity as αC > WF > HR > HC and αC > HR > WF > HC, respectively. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40331.     

Effects of filler–filler and polymer–filler interactions on rheological and mechanical properties of HDPE–wood composites

High‐density polyethylene (HDPE)–wood composite samples were prepared using a twin‐screw extruder. Improved filler–filler interaction was achieved by increasing the wood content, whereas improved polymer–filler interaction was obtained by adding the compatibilizer and increasing the melt index of HDPE, respectively. Then, effects of filler–filler and polymer–filler interactions on dynamic rheological and mechanical properties of the composites were investigated. The results demonstrated that enhanced filler–filler interaction induced the agglomeration of wood particles, which increased the storage modulus and complex viscosity of composites and decreased their tensile strength, elongation at break, and notched impact strength because of the stress concentration. Stronger polymer–filler interaction resulted in higher storage modulus and complex viscosity and increased the tensile and impact strengths due to good stress transfer. The main reasons for the results were analyzed. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Polypropylene–wood fiber composites: Effect of treatment and mixing conditions on mechanical properties

Polypropylene/wood fiber composites were prepared at three different temperatures: 170°C, 180°C, and 190°C. The surface of wood fibers was modified through the use of silane coupling agents and/or coating with polypropylene or maleated polypropylene. The fiber coating was performed by propylene polymerization in the presence of wood fibers or by immersion in an o-dichlorobenzene polypropylene (or maleated polypropylene) solution. Tensile and three-point bending tests were performed in order to evaluate the adhesion between matrix and wood fibers. Evidence shows that 180°C is the best mixing temperature, while the use of vinyl-tris (2-methoxy ethoxy) silane with or without maleated polypropylene coating is the best surface treatment. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 65:1227–1235, 1997     

Mechanical properties of teak wood flour‐reinforced HDPE composites

Mechanical properties such as tensile and impact strength behavior of teak wood flour (TWF)‐filled high‐density polyethylene (HDPE) composites were evaluated at 0–0.32 volume fraction (Φ_f) of TWF. Tensile modulus and strength initially increased up to Φ_f = 0.09, whereas a decrease is observed with further increase in the Φ_f. Elongation‐at‐break and Izod impact strength decreased significantly with increase in the Φ_f. The crystallinity of HDPE also decreased with increase in the TWF concentration. The initial increase in the tensile modulus and strength was attributed to the mechanical restraint, whereas decrease in the tensile properties at Φ_f > 0.09 was due to the predominant effect of decrease in the crystallinity of HDPE. The mechanical restraint decreased the elongation and Izod impact strength. In the presence of coupling agent, maleic anhydride‐grafted HDPE (HDPE‐g‐MAH), the tensile modulus and strength enhanced significantly because of enhanced interphase adhesion. However, the elongation and Izod impact strength decreased because of enhanced mechanical restraint on account of increased phase interactions. Scanning electron microscopy showed a degree of better dispersion of TWF particles because of enhanced phase adhesion in the presence of HDPE‐g‐MAH. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Preparation,dynamic rheological behavior,crystallization, and mechanical properties of inorganic whiskers reinforced polylactic acid/hydroxyapatite nanocomposites

The novel inorganic SiO₂–MgO–CaO whiskers (SMCWs) were incorporated into nano hydroxyapatite (HA) contained polylactic acid (PLA) system to prepare the reinforced PLA/HA/SMCWs nanocomposite. Maleic anhydride grafted PLA (PLA‐g‐MAH) was then used to modify the interface between filler and matrix. The morphology, rheological behavior, crystallization, and mechanical property of the prepared nanocomposites were systematically investigated using scanning electronic microscope, dynamic rheometer, differential scanning calorimeter, polarized light microscope, and mechanical test, respectively. The results showed that the introduced PLA‐g‐MAH obviously improves the filler dispersion and the filler–matrix interfacial compatibility. Interestingly, the incorporated whiskers obviously decrease the complex viscosity and hence could significantly improve the processability of system. However, the introduction of PLA‐g‐MAH increases the complex viscosity to a greater extent. In addition, the added whiskers were found to have complicated influences on the PLA crystallization. On one hand, the incorporated whiskers can enhance the melt crystallization capability of PLA macromolecular chains; on the other hand, the introduced whiskers also show the inhibitive effect on the nucleation of PLA polymer chains and the inhibition degree is related to the loading of whiskers. The combination of whiskers and PLA‐g‐MAH could remarkably improve the mechanical performance of PLA/HA nanocomposite. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43381.     

Effect of the delignification of wood fibers on the mechanical properties of wood fiber–polypropylene composites

The effect of the delignification of hornbeam fibers on the mechanical properties of wood fiber–polypropylene (PP) composites was studied. Original fibers and delignified fibers at three levels of delignification were mixed with PP at a weight ratio of 40:60 in an internal mixer. Maleic anhydride (0.5 wt %) as the coupling agent and dicumyl peroxide (0.1 wt %) as the initiator were applied. The produced composites were then hot‐pressed, and specimens for physical and mechanical testing were prepared. The results of the properties of the composite materials indicate that delignified fibers showed better performance in the enhancement of tensile strength and tensile modulus, whereas the hardness of the composites was unaffected by delignification. Delignified fibers also exhibited better water absorption resistance. Notched impact strength was higher for delignified fiber composites, but it was reduced at higher delignification levels. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 4759–4763, 2006     

Static and dynamic mechanical properties of a kenaf fiber–wood flour/polypropylene hybrid composite

A natural fiber hybrid composite containing equal proportions of kenaf fibers (KFs) and wood flour (WF) as the reinforcements and polypropylene (PP) as the polymer matrix was prepared, and its static and dynamic mechanical properties were compared with KF/PP and WF/PP composites. Static tensile and flexural tests and dynamic mechanical analysis (DMA) were carried out. The hybrid composite exhibited tensile and flexural moduli and strength values closer to those of the KF composite, which indicated a higher reinforcing efficiency of KFs compared with WF. DMA revealed that although the glass‐transition temperature remained unchanged by the replacement of half of the WF by KFs, the α‐transition temperature of the hybrid composite was identical to that of WF composite. The magnitudes of both the α and β (glass) transitions of the hybrid composite were comparable to that of the WF/PP composite. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 98: 665–672, 2005