共查询到19条相似文献,搜索用时 104 毫秒
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材料流变性能对注塑制品熔接痕的影响 总被引:4,自引:1,他引:3
介绍注塑制品熔接痕的分类及其形成,分析材料的流变性能对注塑制品熔接痕外观及性能的影响,着重阐述通过调整注塑工艺参数以改变材料的流变性能,从而改善熔接痕对注塑制品外观及性能的影响,并综合提出减小熔接痕损害的措施与方法。 相似文献
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分析了注塑成型中熔接痕形成原因,分析了浇口位置对形成熔接痕的影响,提出了依赖椭球基函数(EBF)神经网络的注塑成型熔接痕长度优化。通过将EBF神经网络作为注塑成型熔接痕条件,根据注塑成型熔接痕依次构建得到注塑成型熔接痕长度函数与注塑成型熔接痕适应度函数,并以这二个函数作为优化目标。在实现注塑成型熔接痕的基础上,选择李雅普诺夫第二方法来验证EBF神经网络具有稳定解。最后通过仿真结果表明:该算法能够均衡注塑成型熔体长度,提高注塑成型熔接痕长度优化实用性。 相似文献
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This study was aimed at understanding how the process conditions affect the weld‐line strength and microstructure of injection molded microcellular parts. A design of experiments (DOE) was performed and polycarbonate tensile test specimens were produced for tensile tests and microscopic analysis. Injection molding trials were performed by systematically adjusting four process parameters (i.e., melt temperature, shot size, supercritical fluid (SCF) level, and injection speed). For comparison, conventional solid specimens were also produced. The tensile strength was measured at the weld line and away from the weld line. The weld‐line strength of injecton molded microcellular parts was lower than that of its solid counterparts. It increased with increasing shot size, melt temperature, and injection speed, and was weakly dependent on the supercritical fluid level. The microstructure of the molded specimens at various cross sections were examined using scanning electron microscope (SEM) and a light microscope to study the variation of cell size and density with different process conditions. 相似文献
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Weld lines in injection molded parts are often weak spots and should therefore be taken into account as early as possible when developing new parts. The influence of material, nozzle and mold temperature respectively injection speed on weld line strength was investigated. By obtaining the actual temperature in the weld line, the interrelated processing influences can be expressed by a common relation. Physical analysis shows that this is the molecular mobility, which in turn is dependent on temperature. It opens a route backed by experimental results to assess the weld line strength of different materials in dependence of the processing parameters. 相似文献
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In many injection molded parts weld lines are often unavoidable. These cause optical defects and a reduction of the mechanical properties of the part. Therefore, the predictability of the weld line strength at an early stage of development would provide a significant advantage by avoiding costly iterations of the mold and increases the understanding of the correlation between process history of the melt and weld line strength. For this purpose, a calculation routine has been developed to predict the weld line strength based on injection molding simulation. Different models to calculate the healing of a weld line are compared and analyzed. By adding a factor to consider the shear rate in addition to the temperature and the pressure and after calibration to one design of experiment setting of the experimental data, the prediction of the weld line strength shows good agreement for all examined process setpoints of the experimental data for polystyrene. 相似文献
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Xi-jue Li Ze-mian Zuo Hao-Yang Mi You-fu Chen Ju-wei Wang Lai-fa Gu Bin-bin Dong Chun-tai Liu Chang-yu Shen 《应用聚合物科学杂志》2024,141(9):e55006
Injection molding products made of aluminum flakes and polymer blends exhibit a distinctive esthetic effect. However, during the filling process, the melt flows in different directions converge and collide, resulting in the flop effect of the aluminum flake and consequent weld line formation. Herein, microcellular injection molding (MIM) was employed to fabricate polypropylene/aluminum flakes (PP/Al) composite foamed parts with distinct weld lines using supercritical nitrogen (scN2) as the physical blowing agent. The scN2 content has a significant effect on cell diameter and cell density. When the scN2 content was 0.6%, the weld line width of the foamed part was 13.03 μm, while it was 30.41 μm for the solid counterpart due to the expansion and rupture of cells in the flow front during filling. Moreover, the orientation of Al flakes was mostly along the flow direction for the foamed parts, while it was generally aligned perpendicular to the flow direction for solid parts in the weld line region. In addition, the flexural modulus of foamed parts was increased by 29% compared with the solid parts, although the tensile strength was reduced by 18% due to the alignment of Al flakes and the stress concentration on the cell walls. Therefore, this work provides insight into the improvement of flexural property and the mitigation of weld lines for injection molded composite parts using MIM. 相似文献
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This study proposes a novel ejector‐pins compression system (EPCS) to improve the mechanical strength of weld lines that are formed in the injection molding process. Weld lines are significant defects that affect injection molding quality, causing the poor appearance and low mechanical strength of injection‐molded parts. In this experiment, several ejector pins are placed intentionally near the weld lines appearing, and are initially sunken beneath the cavity surface to form a reflow trap such that some of the molten plastics are allowed to flow into it during the filling process. These molten plastics are then compressed by the arisen ejector pins. Accordingly, the compressed molten plastics reflow through the weld lines, disordering the molecular orientation. Experimental verification revealed that the use of an EPCS can efficiently eliminate the orientation of the molecules parallel to the weld line. The specimens' impact strength of using EPCS can increase to between one and two times than that of conventionally injection‐molded. Therefore, this simple and novel method is feasible for greatly improving the mechanical strength of weld lines. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2013 相似文献
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D. F. Mielewski D. R. Bauer P. J. Schmitz H. Van Oene 《Polymer Engineering and Science》1998,38(12):2020-2028
The weakness of plastics at weld lines provides serious difficulties for the design and long term durability of injection molded parts. The goal of this work was to identify the cause of weld line weakness in polypropylene (PP) systems. The morphology of weld lines in a high molecular weight PP has been studied. It was found that the PP contains a hindered phenolic antioxidant additive that is not soluble in the polymer at the standard processing conditions. Transmission electron microscopy (TEM) pictures reveal the additive existing as a dispersed phase in the bulk polymer. Even though very small concentrations of this additive are normally used, (0.1–0.5%) large quantities were found at weld lines in a band approximately 100 nm wide and penetrating about 10 μm into the surface of the part, hindering strength development at the weld line. X-ray photoelectron spectroscopy (XPS) results confirm enhanced concentrations of antioxidant on the flow front and mold wall surface of short shot samples. The mechanical properties (Izod impact, tensile strength) are measured for samples molded at various processing conditions, varying amounts of antioxidant additive and with and without weld lines. The results are consistent with the presence of the additive playing a key role in strength development at PP weld lines. 相似文献