Cathode performance of olivine-type LiFePO4 synthesized by chemical lithiation

Chemical lithiation with LiI in acetonitrile was performed for amorphous FePO₄ synthesized from an equimolar aqueous suspension of iron powder and an aqueous solution of P₂O₅. An orthorhombic LiFePO₄ olivine structure was obtained by annealing a chemically lithiated sample at 550 °C for 5 h in Ar atmosphere. The average particle size remained at approximately 250 nm even after annealing. The lithium content in the sample was quantitatively confirmed by Li atomic absorption analysis and ⁵⁷Fe Mössbauer spectroscopy. While an amorphous FePO₄/carbon composite cathode has a monotonously decreasing charge–discharge profile with a reversible capacity of more than 140 mAh g⁻¹, the crystallized LiFePO₄/carbon composite shows a 3.4 V plateau corresponding to a two-phase reaction. This means that the lithium in the chemically lithiated sample is electrochemically active. Both amorphous FePO₄ and the chemically lithiated and annealed crystalline LiFePO₄ cathode materials showed good cyclability (more than 140 mAh g⁻¹ at the 40th cycle) and good discharge rate capability (more than 100 mAh g⁻¹ at 5.0 mA cm⁻²). In addition, the fast-charge performance was found to be comparable to that with LiCoO₂.     

LiFePO4 with enhanced performance synthesized by a novel synthetic route

Pure LiFePO₄ was synthesized by heating an amorphous LiFePO₄. The amorphous LiFePO₄ obtained through lithiation of FePO₄·xH₂O by using oxalic acid as a novel reducing agent at room temperature. FePO₄·xH₂O was prepared through co-precipitation by employing FeSO₄·7H₂O and H₃PO₄ as raw materials. X-ray diffraction (XRD), scanning electron microscopy (SEM) observations showed that LiFePO₄ composites with fine particle sizes between 100 nm and 200 nm, and with homogenous sizes distribution. The electrochemical performance of LiFePO₄ powder synthesized at 500 °C were evaluated using coin cells by galvanostatic charge/discharge. The synthesized LiFePO₄ composites showed a high electrochemical capacity of 166 mAh g⁻¹ at the 0.1C rate, and possessed a favorable capacity cycling maintenance at the 0.1C, 0.2C, 0.5C and 1C rate.     

A simple,cheap soft synthesis routine for LiFePO4 using iron(III) raw material

An order olivine structure LiFePO₄ was synthesized with a simple rheological phase reaction (RPR) of LiOH·H₂O and FePO₄·4H₂O in the presence of PEG as a reductive agent and carbon source. A required amount of water was added to the starting materials to form the rheological precursor and decomposed at 700 °C to form the crystalline phase LiFePO₄ directly, without ball-milling, preparation of intermediates, pre-sintering and post-deposition treatment. Fine particles with an average particle size about 216 nm are examined by scanning electron microscopy (SEM) and optical particle size analyzer. An initial discharge capacity of 157 mAh g⁻¹ was achieved for the as-prepared LiFePO₄ material with a rate of 0.1C (17 mA g⁻¹), what's more, this material shows excellent specific capacity, charge–discharge efficiency and cycle efficiency at high current rates, almost no capacity loss can be observed up to 40 cycles with the rate of 1, 2 and 3C at room temperature. The simple, cheap process as well as the excellent high-rate performance makes this RPR method feasible commercially.     

Improved electrochemical performances of 9LiFePO4·Li3V2(PO4)/C composite prepared by a simple solid-state method

9LiFePO₄·Li₃V₂(PO₄)₃/C is synthesized via a carbon thermal reaction using petroleum coke as both reduction agent and carbon source. The as-prepared material is not a simple mixture of LiFePO₄ (LFP) and Li₃V₂(PO₄)₃ (LVP), but a composite possessing two phases: one is V-doped LFP and the other is Fe-doped LVP. The typical structure enhances the electrical conductivity of the composite and improves the electrochemical performances. The first discharge capacity of 9LFP·LVP/C in 18650 type cells is 168 mAh g⁻¹ at 1 C (1 C_9LFP·LVP/C = 166 mA g⁻¹), and exhibits high reversible discharge capacity of 125 mAh g⁻¹ at 10 C even after 150 cycles. At the temperature of −20 °C, the reversible capacity of 9LFP·LVP/C can maintain 75% of that at room temperature.     

Structural and electrochemical properties of Cl-doped LiFePO4/C

Cl-doped LiFePO₄/C cathode materials were synthesized through a carbothermal reduction route, and the microstructure and electrochemical performances were systematically studied. Cl-doped LiFePO₄/C cathode materials presented a high discharge capacity of ∼90 mAh g⁻¹ at the rate of 20 C (3400 mA g⁻¹) at room temperature. Electrochemical impedance spectroscopy and cyclic voltamperometry indicated the optimized electrochemical reaction and Li⁺ diffusion in the bulk of LiFePO₄ due to Cl-doping. The improved Li⁺ diffusion capability is attributed to the microstructure modification of LiFePO₄ via Cl-doping.     

Effects of magnesium doping on electronic conductivity and electrochemical properties of LiFePO4 prepared via hydrothermal route

Carbon free composites Li_1−xMg_xFePO₄ (x = 0.00, 0.02) were synthesized from LiOH, H₃PO₄, FeSO₄ and MgSO₄ through hydrothermal route at 180 °C for 6h followed by being fired at 750 °C for 6 h. The samples were characterized by X-ray diffraction (XRD), high-resolution transmission electron microscopy (HRTEM), flame atomic absorption spectroscopy and electronic conductivity measurement. To investigate their electrochemical properties, the samples were mixed with glucose as carbon precursors, and fired at 750 °C for 6 h. The charge–discharge curves and cycle life test were carried out at 23 ± 2 °C. The Rietveid refinement results of lattice parameters of the samples indicate that the magnesium ion has been successfully doped into the M1 (Li) site of the phospho-olivine structure. With the same order of magnitude, there is no material difference in terms of the electronic conductivities between the doped and undoped composites. Conductivities of the doped and undoped samples are 10⁻¹⁰ S cm⁻¹ before being fired, 10⁻⁹ S cm⁻¹ after being fired at 750 °C, and 10⁻¹ S cm⁻¹ after coated with carbon, respectively. Both the doped and undoped composites coated with carbon exhibit comparable specific capacities of 146 mAh g⁻¹ vs. 144 mAh g⁻¹ at 0.2 C, 140 mAh g⁻¹ vs. 138 mAh g⁻¹ at 1 C, and 124 mAh g⁻¹ vs. 123 mAh g⁻¹ at 5 C, respectively. The capacity retention rates of both doped and undoped samples over 50 cycles at 5 C are close to 100% (vs. the first-cycle corresponding C-rate capacity). Magnesium doping has little effects on electronic conductivity and electrochemical properties of LiFePO₄ composites prepared via hydrothermal route.     

Synthesis of carbon-coated LiFePO4 nanoparticles with high rate performance in lithium secondary batteries

A novel preparation technique was developed for synthesizing carbon-coated LiFePO₄ nanoparticles through a combination of spray pyrolysis (SP) with wet ball milling (WBM) followed by heat treatment. Using this technique, the preparation of carbon-coated LiFePO₄ nanoparticles was investigated for a wide range of process parameters such as ball-milling time and ball-to-powder ratio. The effect of process parameters on the physical and electrochemical properties of the LiFePO₄/C composite was then discussed through the results of X-ray diffraction (XRD) analysis, field-emission scanning electron microscopy (FE-SEM), transmission electron microscopy (TEM), the Brunauer-Emmet-Teller (BET) method and the use of an electrochemical cell of Li|1 M LiClO₄ in EC:DEC = 1:1|LiFePO₄. The carbon-coated LiFePO₄ nanoparticles were prepared at 500 °C by SP and then milled at a rotating speed of 800 rpm, a ball-to-powder ratio of 40/0.5 and a ball-milling time of 3 h in an Ar atmosphere followed by heat treatment at 600 °C for 4 h in a N₂ + 3% H₂ atmosphere. SEM observation revealed that the particle size of LiFePO₄ was significantly affected by the process parameters. Furthermore, TEM observation revealed that the LiFePO₄ nanoparticles with a geometric mean diameter of 146 nm were coated with a thin carbon layer of several nanometers by the present method. Electrochemical measurement demonstrated that cells containing carbon-coated LiFePO₄ nanoparticles could deliver markedly improved battery performance in terms of discharge capacity, cycling stability and rate capability. The cells exhibited first discharge capacities of 165 mAh g⁻¹ at 0.1 C, 130 mAh g⁻¹ at 5 C, 105 mAh g⁻¹ at 20 C and 75 mAh g⁻¹ at 60 C with no capacity fading after 100 cycles.     

Preparation of LiFePO4/C in a reductive atmosphere generated by windward aerobic decomposition of glucose

We report the preparation of LiFePO₄/C electrode materials by thermal treating the hydrothermal LiFePO₄/C precursors in a reductive atmosphere from windward aerobic decomposition of glucose. XRD and ESEM characterization indicate that the procedure produces well carbon coated single-phase orthorhombic LiFePO₄ with small and evenly distributed particle-sizes. Comparing with the typical Ar/H₂ reductive atmosphere, samples from this procedure host larger initial discharge capacity (147.9 vs. 129.8 mAh g⁻¹) and excellent reversibility with a capacity reservation of 96.9% after 50 cycles at 0.1 C.     

A study on the electrochemical characteristics of LiFePO4 cathode for lithium polymer batteries by hydrothermal method

Phospho-olivine LiFePO₄ cathode materials were prepared by hydrothermal reaction at 150 °C. Carbon black was added to enhance the electrical conductivity of LiFePO₄. LiFePO₄-C powders (0, 3, 5 and 10 wt.%) were characterized by X-ray diffraction (XRD) and transmission electron microscope (TEM). LiFePO₄-C/solid polymer electrolyte (SPE)/Li cells were characterized electrochemically by charge/discharge experiments at a constant current density of 0.1 mA cm⁻² in a range between 2.5 and 4.3 V vs. Li/Li⁺, cyclic voltammetry (CV) and ac impedance spectroscopy. The results showed that initial discharge capacity of LiFePO₄ was 104 mAh g⁻¹. The discharge capacity of LiFePO₄-C/SPE/Li cell with 5 wt.% carbon black was 128 mAh g⁻¹ at the first cycle and 127 mAh g⁻¹ after 30 cycles, respectively. It was demonstrated that cycling performance of LiFePO₄-C/SPE/Li cells was better than that of LiFePO₄/SPE/Li cells.     

Electrochemical property of NH4V3O8·0.2H2O flakes prepared by surfactant assisted hydrothermal method

NH₄V₃O₈·0.2H₂O is synthesized by sodium dodecyl sulfonate (SDS) assisted hydrothermal method and its electrochemical performance is investigated. The as-prepared material is characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), infrared (IR) spectrum, differential scanning calorimetry and thermal gravimetry (DSC/TG), cyclic voltammetry (CV), and charge-discharge cycling test. The results show a pure NH₄V₃O₈·0.2H₂O phase with flake-like morphology is obtained and the average flake thickness is about 150 nm. The NH₄V₃O₈·0.2H₂O electrode has a good lithium ion insertion/extraction ability with the highest discharge capacity of 225.9 mAh g⁻¹ during 1.8-4.0 V versus Li at the constant current density of 15 mA g⁻¹. After 30 cycles, it still maintains a high discharge capacity of 209.4 mAh g⁻¹, demonstrating good cyclic stability. Interestingly, at the discharge process a new (NH₄)Li_xV₃O₈·0.2H₂O compound is formed due to the new lithium ion from lithium metal anode.     

Morphology and electrical properties of carbon coated LiFePO4 cathode materials

Core-shell LiFePO₄@C composites were synthesized successfully from FePO₄/C precursor using the polyvinyl alcohol (PVA) as the reducing agent, followed by a chemical vapor deposition (CVD) assisted solid-state reaction in the presence of Li₂CO₃. Some physical and chemical properties of the products were characterized by X-ray powder diffraction (XRD), Raman, SEM, TEM techniques. The effect of morphology and electrochemical properties of the composites were thoroughly investigated. XRD patterns showed that LiFePO₄ has an order olivine structure with space group of Pnma. TEM micrographs exhibited that the LiFePO₄ particles encapsulated with 3-nm thick carbon shells. The powders were homogeneous with grain size of about 0.8 μm. Compared with those synthesized by traditional organic carbon source mixed method, LiFePO₄@C composite synthesized by CVD method exhibited better discharge capacity at initial 155.4 and 135.8 mAh g⁻¹ at 0.1C and 1C rate, respectively. It is revealed that the carbon layer coated on the surface of LiFePO₄ and the amorphous carbon wrapping and connecting the particles enhanced the electronic conductivity and rate performances of the cathode materials.     

Synthesis and characterization of submicron-sized LiNi1/3Co1/3Mn1/3O2 by a simple self-propagating solid-state metathesis method

Submicron-sized LiNi_1/3Co_1/3Mn_1/3O₂ cathode materials were synthesized using a simple self-propagating solid-state metathesis method with the help of ball milling and the following calcination. A mixture of Li(ac)·2H₂O, Ni(ac)₂·4H₂O, Co(ac)₂·4H₂O, Mn(ac)₂·4H₂O (ac = acetate) and excess H₂C₂O₄·2H₂O was used as starting material without any solvent. XRD analyses indicate that the LiNi_1/3Co_1/3Mn_1/3O₂ materials were formed with typical hexagonal structure. The FESEM images show that the primary particle size of the LiNi_1/3Co_1/3Mn_1/3O₂ materials gradually increases from about 100 nm at 700 °C to 200–500 nm at 950 °C with increasing calcination temperature. Among the synthesized materials, the LiNi_1/3Co_1/3Mn_1/3O₂ material calcined at 900 °C exhibits excellent electrochemical performance. The steady discharge capacities of the material cycled at 1 C (160 mA g⁻¹) rate are at about 140 mAh g⁻¹ after 100 cycles in the voltage range 3–4.5 V (versus Li⁺/Li) and the capacity retention is about 87% at the 350th cycle.     

LiFePO4 water-soluble binder electrode for Li-ion batteries

A new water-soluble elastomer from ZEON Corp. was evaluated as binder with LiFePO₄ cathode material in Li-ion batteries. The mechanical characteristic of this cathode was compared to that with PVdF-based cathode binder. The elastomer-based cathode shows high flexibility with good adhesion. The electrochemical performance was also evaluated and compared to PVdF-based cathodes at 25 and at 60 °C. A lower irreversible capacity loss was obtained with the elastomer-based cathode, however, aging at 60 °C shows a comparable cycle life to that observed with PVdF-based cathodes. The LiFePO₄–WSB at high rate shows a good performance with 120 mAh g⁻¹ at 10C rate at 60 °C.     

Synthesis and characterization of Carbon Nano Fiber/LiFePO4 composites for Li-ion batteries

Carbon Nano Fibers (CNFs) coated with LiFePO₄ particles have been prepared by a non-aqueous sol–gel technique. The functionalization of the CNFs by HNO₃ acid treatment has been confirmed by Raman and XPS analyses. The samples pure LiFePO₄ and LiFePO₄–CNF have been characterized by XRD, SEM, RAMAN, XPS and electrochemical analysis. The LiFePO₄–CNF sample shows better electrochemical performance compared to as-prepared LiFePO₄. LiFePO₄–CNF (10 wt.%) delivers a higher specific capacity (∼140 mAh g⁻¹) than LiFePO₄ with carbon black (25 wt.%) added after synthesis (∼120 mAh g⁻¹) at 0.1C.     

Improved high-rate charge/discharge performances of LiFePO4/C via V-doping

V-doped LiFePO₄/C cathode materials were prepared through a carbothermal reduction route. The microstructure was characterized by X-ray diffraction, X-ray photoelectron spectroscopy and scanning electron microscopy. The electrochemical Li⁺ intercalation performances of V-doped LiFePO₄/C were compared with those of undoped one through galvanostatic intermittent titration technique, cyclic voltamperometry, and electrochemical impedance spectrum. V-doped LiFePO₄/C showed a high discharge capacity of ∼70 mAh g⁻¹ at the rate of 20 C (3400 mA g⁻¹) at room temperature. The significantly improved high-rate charge/discharge capacity is attributed to the increase of Li⁺ ion “effective” diffusion capability.     

Electrochemical properties of LiFe0.9Mn0.1PO4/Fe2P cathode material by mechanical alloying

LiFePO₄, olivine-type LiFe_0.9Mn_0.1PO₄/Fe₂P composite was synthesized by mechanical alloying of carbon (acetylene back), M₂O₃ (M = Fe, Mn) and LiOH·H₂O for 2 h followed by a short-time firing at 900 °C for only 30 min. By varying the carbon excess different amounts of Fe₂P second phase was achieved. The short firing time prevented grain growth, improving the high-rate charge/discharge capacity. The electrochemical performance was tested at various C/x-rate. The discharge capacity at 1C rate was increased up to 120 mAh g⁻¹ for the LiFe_0.9Mn_0.1PO₄/Fe₂P composite, while that of the unsubstituted LiFePO₄/Fe₂P and LiFePO₄ showed only 110 and 60 mAh g⁻¹, respectively. Electronic conductivity and ionic diffusion constant were measured. The LiFe_0.9Mn_0.1PO₄/Fe₂P composite showed higher conductivity and the highest diffusion coefficient (3.90 × 10⁻¹⁴ cm² s⁻¹). Thus the improvement of the electrochemical performance can be attributed to (1) higher electronic conductivity by the formation of conductive Fe₂P together with (2) an increase of Li⁺ ion mobility obtained by the substitution of Mn²⁺ for Fe²⁺.     

Optimized solid-state synthesis of LiFePO4 cathode materials using ball-milling

Olivine-type LiFePO₄ cathode materials were synthesized by a solid-state reaction method and ball-milling. The ball-milling time, heating time and heating temperature are optimized. A heating temperature higher than 700 °C resulted in the appearance of impurity phase Fe₂P and growth of large particle, which was shown by high resolution X-ray diffraction and field emission scanning electron microscopy. The impurity phase Fe₂P exhibited a considerable capacity loss at the 1st cycle and a gradual increase in discharge capacity upon cycling. Moreover, it exhibited an excellent high-rate capacity of 104 mAh g⁻¹ at 3 C in spite of the large particle size. The optimum synthesis conditions for LiFePO₄ were ball-milling for 24 h and heat-treatment at 600 °C for 3 h. LiFePO₄/Li cells showed an enhanced cycling performance and a high discharge capacity of 160 mAh g⁻¹ at 0.1 C.     

Enhancement of electrochemical performance of lithium dry polymer battery with LiFePO4/carbon composite cathode

LiFePO₄/carbon composite electrode was prepared and applied to the dry polymer electrolyte. Enhanced low-temperature performance of LiFePO₄ was achieved by modifying the interface between LiFePO₄ and polymer electrolyte. The molecular weight of the polymer and the salt concentration as the Li/O ratio were optimized at 3 × 10⁵ and 1/10, respectively. Impedance analysis revealed that a small resistive component occurred in the frequency range of the charge transfer process. The reversible capacity of the laminate cell was 140 mAh g⁻¹ (C/20) and 110 mAh g⁻¹ (C/2) at 40 °C, which is comparable to the performance in the liquid electrolyte system.     

Novel synthesis of LiFePO4-Li3V2(PO4)3 composite cathode material by aqueous precipitation and lithiation

LiFePO₄-Li₃V₂(PO₄)₃ composite cathode material is synthesized by aqueous precipitation of FeVO₄·xH₂O from Fe(NO₃)₃ and NH₄VO₃, following chemical reduction and lithiation with oxalic acid as the reducer and carbon source. Samples are characterized by XRD, SEM and TEM. XRD pattern of the compound synthesized at 700 °C indicates olivine-type LiFePO₄ and monoclinic Li₃V₂(PO₄)₃ are co-existed. TEM image exhibits that LiFePO₄-Li₃V₂(PO₄)₃ particles are encapsulated with a carbon shell 5-10 nm in thickness. The LiFePO₄-Li₃V₂(PO₄)₃ compound cathode shows good electrochemical performance, and its discharge capacity is about 139.1 at 0.1 C, 135.5 at 1 C and 116 mA h g⁻¹ at 3 C after 30 cycles.     

Effect of synthesis temperature on the properties of LiFePO4/C composites prepared by carbothermal reduction

LiFePO₄/C composite cathode materials were synthesized by carbothermal reduction method using inexpensive FePO₄ as raw materials and glucose as conductive additive and reducing agent. The precursor of LiFePO₄/C was characterized by differential thermal analysis and thermogravimetry. The microstructure and morphology of the samples were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscope (TEM) and particle size analysis. Cyclic voltammetry (CV) and charge/discharge cycling performance were used to characterize their electrochemical properties. The results showed that the LiFePO₄/C composite synthesized at 650 °C for 9 h exhibited the most homogeneous particle size distribution. Residual carbon during processing was coated on LiFePO₄, resulting in the enhancement of the material's electronic properties. Electrochemical measurements showed that the discharge capacity first increased and then decreased with the increase of synthesis temperature. The optimal sample synthesized at 650 °C for 9 h exhibited a highest initial discharge capacity of 151.2 mA h g⁻¹ at 0.2 C rate and 144.1 mA h g⁻¹ at 1 C rate with satisfactory capacity retention rate.