Evaluation of carbon cryogels used as cathodes for non-flowing zinc–bromine storage cells

Monolithic megaloporous carbon cryogels were examined for their potential applications as cathodic electrodes in secondary zinc–bromine cells. This work investigates the possibility of using their particular macroporous texture as microscopic bromine tanks in a zinc/bromine battery. The electrochemical behaviour of a cell based upon such a Br₂ electrode was studied and discussed in terms of energy yields, energy storage capability and cycle life. Good storages (over 20 Wh kg⁻¹) could be obtained during the first 2 h of cell charging for currents between 10 and 20 mA g⁻¹. The energy yield remains almost constant during a fairly large number of cycles, basically for weak charges (e.g. 25 C g⁻¹). Our findings show that the good cyclability of the cathodic electrode is a consequence of the liquid state of the active bromine phase.     

Lab-size rechargeable metal hydride-air cells

Lab-size rechargeable metal hydride-air (MH-air) cells with a gas management device were designed in order to minimize the loss of electrolyte. An AB₅-type hydrogen storage alloy was used as anode materials of the MH-air. The thickness of the metal hydride electrodes was in the range of 3.0-3.4 mm. Porous carbon-based air electrodes with Ag₂O catalysts were used as bi-functional electrodes for oxygen reduction and generation. The electrodes were first examined in half-cells to evaluate their performance and then assembled into one MH-air cell. The results showed the good cycling stability of the rechargeable MH-air cell with a capacity of 1990 mAh. The discharge voltage was 0.69 V at 0.05-0.1 C. The charge efficiency was about 90%. The specific and volumetric energy densities were about 95Wh kg⁻¹ and 140 Wh L⁻¹, respectively.     

Characterization of MnFe2O4/LiMn2O4 aqueous asymmetric supercapacitor

A new type of asymmetric supercapacitor containing a MnFe₂O₄ negative electrode and a LiMn₂O₄ positive electrode in aqueous LiNO₃ electrolyte has been synthesized and characterized. The nanocrystalline MnFe₂O₄ anode material has a specific capacitance of 99 F g⁻¹ and the LiMn₂O₄ cathode a specific capacity of 130-100 mAh g⁻¹ under 10-100 C rate. The cell has a maximum operating voltage window of ca. 1.3 V, limited by irreversible reaction of MnFe₂O₄ toward reducing potential. The specific power and specific energy of the full-cell increase with increasing anode-to-cathode mass ratio (A/C) and saturate at A/C ∼4.0, which gives specific cell energies, based on total mass of the two electrodes, of 10 and 5.5 Wh kg⁻¹ at 0.3 and 1.8 kW kg⁻¹, respectively. The cell shows good cycling stability and exhibits significantly slower self-discharge rate than either the MnFe₂O₄ symmetric cell or the other asymmetric cells having the same cathode but different anode materials, including activated carbon fiber and MnO₂.     

Recent advances in NiMH battery technology

Nickel-metal hydride (NiMH) is a commercially important rechargeable battery technology for both consumer and industrial applications due to design flexibility, excellent energy and power, environmental acceptability and cost. [1] From the initial product introduction in 1991 of cylindrical cells having an energy of 54 Wh kg⁻¹, today's small consumer cells have a specific energy over 100 Wh kg⁻¹. Numerous licensed manufacturers produce a myriad of NiMH products ranging from 30 mAh button cells to a wide variety of consumer cylindrical products, prismatic cells up to 250 Ah for electric buses and 6 Ah multicell modules for hybrid electric vehicles. Power has increased from under 200 to 1200 W kg⁻¹ commercially and up to 2000 W kg⁻¹ at a development level [2].     

Electrochemical profile of an asymmetric supercapacitor using carbon-coated LiTi2(PO4)3 and active carbon electrodes

In this work, we reported an asymmetric supercapacitor in which active carbon (AC) was used as a positive electrode and carbon-coated LiTi₂(PO₄)₃ as a negative electrode in 1 M Li₂SO₄ aqueous electrolyte. The LiTi₂(PO₄)₃/AC hybrid supercapacitor showed a sloping voltage profile from 0.3 to 1.5 V, at an average voltage near 0.9 V, and delivered a capacity of 30 mAh g⁻¹ and an energy density of 27 Wh kg⁻¹ based on the total weight of the active electrode materials. It exhibited a desirable profile and maintained over 85% of its initial energy density after 1000 cycles. The hybrid supercapacitor also exhibited an excellent rate capability, even at a power density of 1000 W kg⁻¹, it had a specific energy 15 Wh kg⁻¹ compared with 24 Wh kg⁻¹ at the power density about 200 W kg⁻¹.     

An asymmetric anthraquinone-modified carbon/ruthenium oxide supercapacitor

An asymmetric supercapacitor with improved energy and power density, relative to a symmetric Ru oxide device, has been constructed with anthraquinone-modified carbon fabric (Spectracarb 2225) as the negative electrode and Ru oxide as the positive electrode. The performance of the supercapacitor was characterized by cyclic voltammetry and constant current discharging. Use of the anthraquinone-modified electrode extends the negative potential limit that can be used, relative to Ru oxide, and allows higher cell voltages to be used. The maximum energy density obtained was 26.7 Wh kg⁻¹ and an energy density of 12.7 Wh kg⁻¹ was obtained at a 0.8 A cm⁻² discharge rate and average power density of 17.3 kW kg⁻¹. The C-AQ/Ru oxide supercapacitor requires 64% less Ru relative to a symmetric Ru oxide supercapacitor.     

Electrochemical micro-capacitors of patterned electrodes loaded with manganese oxide and carbon nanotubes

MnO₂ and carbon nanotubes (CNT) composite electrodes have been built on the interdigital stack layers of Fe-Al/SiO₂ and Fe-Al/Au/Ti/SiO₂ for the electrochemical micro-capacitors, using photolithography and thin-film technologies. The electrode properties and the performance of micro-cells are measured and analyzed with cyclic voltammetry (CV), impedance spectroscopy, and galvanostatic charge/discharge test in 0.1 M Na₂SO₄ electrolyte. The vertically aligned CNT, grown on Fe-Al/SiO₂, is more suitable for supporting the pseudocapacitive MnO₂ than the random CNT on Fe-Al/Au/Ti/SiO₂, but ohmic resistance of the former electrode is higher. We have prepared three cells on each stack layer with different electrode materials. The Ragone plot shows systematic variations in power and energy performance, reflecting their differences in electrode structure and polarization loss. The asymmetric cell of a pseudocapacitive positive electrode, loaded with MnO₂ and CNT, exhibits a small IR drop and a high specific energy during discharge. Built on Fe-Al/SiO₂, this asymmetric cell discharges at specific power 0.96 kW kg⁻¹ with specific energy 10.3 Wh kg⁻¹; while on Fe-Al/Au/Ti/SiO₂, the asymmetric cell discharges at power 1.16 kW kg⁻¹ with energy 5.71 Wh kg⁻¹.     

Development of an Aluminum-laminated Lithium-ion battery for Hybrid electric vehicle application

We have developed a lithium ion cell using an aluminum-laminated sheet casing for its container, and we estimated the reliability of the heat-sealing for the casing and the life characteristic for the cell. The tensile strength of the heat-sealed margin soaked in electrolyte solvent was found to fade in proportion to square root of the soaking time. The weight loss of dummy cells was in proportion to the storage time, which implies that the solvent molecules diffuse through the aluminum-laminated sheet, namely in the layer of polypropylene resin which heat-sealed the cell. The specific energy for the prototype cell with capacity of 2 Ah was 57 Wh kg⁻¹, which was 30% higher than that of our previous cylindrical can-type cell with capacity of 3.6 Ah. The specific power was 3800 W kg⁻¹ at 25 °C, which was 25% higher than that of our previous cell. These results indicate that the mass reduction by introducing the aluminum-laminated casing enhanced the specific energy and power effectively without any loss of reliability or life characteristics.     

High-energy density graphite/AC capacitor in organic electrolyte

A high-energy density hybrid capacitor has been designed in organic electrolyte (1 mol L⁻¹ LiPF₆ in 1:1 ethylene carbonate (EC)/dimethyl carbonate (DMC)) using commercial grades of graphite and activated carbon for negative and positive electrodes, respectively. Different approaches have been explored for assembling the hybrid capacitor in order to achieve an optimum ratio between the energy and power density, while keeping a long cycle-life capability. In the optimized hybrid capacitor, the potential of the positive electrode ranges from 1.5 up to 5 V vs. Li/Li⁺, being extended to the whole stability window of the activated carbon in the organic electrolyte, whereas the potential of the negative electrode remains almost constant at around 0.1 V vs. Li/Li⁺. After balancing carefully the respective masses of the electrodes and appropriately formatting the system, it was found that a voltage of 4.5 V is the optimal value for avoiding a capacitance fading of the hybrid capacitor during cycling. Gravimetric and volumetric energy densities as high as 103.8 Wh kg⁻¹ and 111.8 Wh L⁻¹, respectively, were obtained. The noticeable value of volumetric energy density is 10 times higher than for symmetric or asymmetric capacitors built with the same activated carbon.     

Hybrid supercapacitor based on MnO2 and columned FeOOH using Li2SO4 electrolyte solution

The nano-sized columned β-FeOOH was prepared by the hydrolysis process and its electrochemical capacitance performance was evaluated for the first time in Li₂SO₄ solution. A hybrid supercapacitor based on MnO₂ positive electrode and FeOOH negative electrode in Li₂SO₄ electrolyte solution was designed. The electrochemical tests demonstrated that the hybrid supercapacitor has a energy density of 12 Wh kg⁻¹ and a power density of 3700 W kg⁻¹ based on the total weight of the electrode active materials with a voltage range 0–1.85 V. This hybrid supercapacitor also exhibits a good cycling performance and keeps 85% of initial capacity over 2000 cycles.     

Asymmetric capacitor based on superior porous Ni-Zn-Co oxide/hydroxide and carbon electrodes

Hierarchical porous multi-phase Ni-Zn-Co oxide/hydroxide is synthesized by using metal-organic framework-5 (MOF-5) as the template. Hierarchical porous carbon is obtained by the facile direct decomposition of the MOF-5 framework with phenolic resin. The structures and textures are characterized by X-ray diffraction, high-resolution transmission electron microscopy, scanning electron microscopy, and nitrogen sorption at 77 K. An asymmetric capacitor incorporating the Ni-Zn-Co oxide/hydroxide as the positive electrode and the porous carbon as the negative electrode is fabricated. A maximum energy density of 41.65 Wh kg⁻¹ is obtained, which outperforms many other available asymmetric capacitors. The asymmetric capacitor also shows a good high-rate performance, possessing an energy density of 16.62 Wh kg⁻¹ at the power density of about 2900 W kg⁻¹.     

Supercapacitor electrodes based on polyaniline-silicon nanoparticle composite

A composite material formed by dispersing ultrasmall silicon nanoparticles in polyaniline has been used as the electrode material for supercapacitors. Electrochemical characterization of the composite indicates that the nanoparticles give rise to double-layer capacitance while polyaniline produces pseudocapacitance. The composite shows significantly improved capacitance compared to that of polyaniline. The enhanced capacitance results in high power (220 kW kg⁻¹) and energy-storage (30 Wh kg⁻¹) capabilities of the composite material. A prototype supercapacitor using the composite as the charge storage material has been constructed. The capacitor showed the enhanced capacitance and good device stability during 1000 charging/discharging cycles.     

Flexible supercapacitor based on polyaniline nanowires/carbon cloth with both high gravimetric and area-normalized capacitance

Flexible supercapacitor is successfully fabricated using polyaniline nanowires/carbon cloth (PANI-NWs/CC) nanocomposite. High gravimetric capacitance of 1079 F g⁻¹ at a specific energy of 100.9 Wh kg⁻¹ and a specific power of 12.1 kW kg⁻¹ is obtained. Moreover, this approach also offers an exceptionally high area-normalized capacitance of 1.8 F cm⁻². The diffusion length of protons within the PANI-NWs is estimated to be about 60 nm by electrochemical impedance analysis, which indicates that the electrochemical performance of the electrode is not limited by the thickness of PANI-NWs. The electrochemical performance of PANI-NWS/CC remains without any deterioration, even when the cell is bent under high curvature. These results clearly present a cost-effective and simple method of fabrication of the nanostructured polymers with enormous potential in flexible energy storage device applications.     

Reserve,thin form-factor,hypochlorite-based cells for powering portable systems: Manufacture (including MEMS processes), performance and characterization

This work focuses on fabrication routes and performance evaluation of thin form-factors, reserve cells, as a powering alternative for expendable and/or remotely operated systems. The catalytic decomposition of sodium hypochlorite solutions is revisited herein with two cost-effective anodes: zinc and aluminum. Aluminum, even though the most expensive of the utilized anodes, constituted cells with double the energy content (up to 55 Wh kg⁻¹) than those fabricated with zinc. Even though the hypochlorite concentration in the solution limits the cells’ operational life, attractive performances (1.0 V with a current of 10 mA) for the manufactured cells are obtained. It is shown that micro fabrication processes, allowing for close electrodes interspacing, provided high faradic and columbic efficiencies of up to 70 and 100%, respectively. Obtained specific energies (50–120 Wh kg⁻¹) are in the same order of magnitude than batteries currently used for powering deployable systems. Experimental results show that a simple model that linearly relates over potentials and the electrical load, adequately describe all the cell designs. A mathematical model based on a kinetic–mechanistic scheme that relates the current output as a function of time agrees fairly well with results obtained activating cells with various concentrations of NaOCl solutions.     

A high energy Li-ion battery based on nanosized LiNi0.5Mn1.5O4 cathode material

The electrochemical performance of a Li-ion battery made from nanometric, highly crystalline LiNi_0.5Mn_1.5O₄ as positive electrode and mesoporous carbon microbeads (MCMBs) as negative electrode was assessed. The best performance was obtained by using a slight excess of spinel (a cathode/anode mole ratio of 1.3) and lithium bis-oxalate borate (LiBOB) instead of LiPF₆ as an electrolyte salt. Higher spinel contents caused the formation of metallic Li in the carbon and the rapid degradation of battery performance as a result. The calculated output energy was 322 Wh kg⁻¹ which is higher than the value reported for the LiMn₂O₄/C cell (250 Wh kg⁻¹).     

Solvent-induced porosity control of carbon nanofiber webs for supercapacitor

A simple and scalable method is reported for fabricating a porosity-controlled carbon nanofibers with a skin-core texture by electrospinning a selected blend of polymer solutions. Simple thermal treatment of the electrospun nanofibers from solution blends of various compositions creates suitable ultramicropores on the surface of carbon nanofibers that can accommodate many ions, removing the need for an activation step. The intrinsic properties of the electrode (e.g., nanometre-size diameter, high specific surface area, narrow pore size distribution, tuneable porosity, shallow pore depth, and good ionic accessibility) enable construction of supercapacitors with large specific capacitance (130.7 F g⁻¹), high power (100 kW kg⁻¹), and energy density (15.0 Wh kg⁻¹).     

Electrochemical capacitance of NiO/Ru0.35V0.65O2 asymmetric electrochemical capacitor

A designed asymmetric hybrid electrochemical capacitor was presented where NiO and Ru_0.35V_0.65O₂ as the positive and negative electrode, respectively, both stored charge through reversible faradic pseudocapacitive reactions of the anions (OH⁻) with electroactive materials. And the two electrodes had been individually tested in 1 M KOH aqueous electrolyte to define the adequate balance of the active materials in the hybrid system as well as the working voltage of the capacitor based on them. The electrochemical tests demonstrated that the maximum specific capacitance and energy density of the asymmetric hybrid electrochemical capacitor were 102.6 F g⁻¹ and 41.2 Wh kg⁻¹, respectively, delivered at a current density of 7.5 A cm⁻². And the specific energy density decreased to 23.0 Wh kg⁻¹ when the specific power density increased up to 1416.7 W kg⁻¹. The hybrid electrochemical capacitor also exhibited a good electrochemical stability with 83.5% of the initial capacitance over consecutive 1500 cycle numbers.     

Hybrid supercapacitor with nano-TiP2O7 as intercalation electrode

Nano-size (≤100 nm) TiP₂O₇ is prepared by the urea assisted combustion synthesis, at 450 and 900 °C. The compound is characterized by powder X-ray diffraction, Rietveld refinement, high resolution transmission electron microscopy and surface area methods. Lithium cycling properties by way of galvanostatic cycling and cyclic voltammetry (CV) showed a reversible and stable capacity of 60 (±3) mAh g⁻¹ (0.5 mole of Li) up to 100 cycles, when cycled at 15 mA g⁻¹ between 2-3.4 V vs. Li. Non-aqueous hybrid supercapacitor, TiP₂O₇ (as anode) and activated carbon (AC) (as cathode) has been studied by galvanostatic cycling and CV in the range, 0-3 V at 31 mA g⁻¹ and exhibited a specific discharge capacitance of 29 (±1) F g⁻¹stable in the range, 100-500 cycles. The Ragone plot shows a deliverable maximum of 13 Wh kg⁻¹ and 371 W kg⁻¹ energy and power density, respectively.     

A cheap asymmetric supercapacitor with high energy at high power: Activated carbon//K0.27MnO2·0.6H2O

Studies of the electrochemical behavior of K_0.27MnO₂·0.6H₂O in K₂SO₄ show the reversible intercalation/deintercalation of K⁺-ions in the lattice. An asymmetric supercapacitor activated carbon (AC)/0.5 mol l⁻¹ K₂SO₄/K_0.27MnO₂·0.6H₂O was assembled and tested successfully. It shows an energy density of 25.3 Wh kg⁻¹ at a power density of 140 W kg⁻¹; at the same time it keeps a very good rate behavior with an energy density of 17.6 Wh kg⁻¹ at a power density of 2 kW kg⁻¹ based on the total mass of the active electrode materials, which is higher than that of AC/0.5 mol l⁻¹ Li₂SO₄/LiMn₂O₄. In addition, this asymmetric supercapacitor shows excellent cycling behavior without the need to remove oxygen from the electrolyte solution. This can be ascribed in part to the stability of the lamellar structure of K_0.27MnO₂·0.6H₂O. This asymmetric aqueous capacitor has great promise for practical applications due to high energy density at high power density.     

Portable DMFC system with methanol sensor-less control

This work develops a prototype 20 W portable DMFC by system integration of stack, condenser, methanol sensor-less control and start-up characteristics. The effects of these key components and control schemes on the performance are also discussed. To expedite the use of portable DMFC in electronic applications, the system utilizes a novel methanol sensor-less control method, providing improved fuel efficiency, durability, miniaturization and cost reduction. The operating characteristics of the DMFC stack are applied to control the fuel ejection time and period, enabling the system to continue operating even when the MEAs of the stack are deteriorated. The portable system is also designed with several features including water balance and quick start-up (in 5 min). Notably, the proposed system using methanol sensor-less control with injection of pure methanol can power the DVD player and notebook PC. The system specific energy and energy density following three days of operation are 362 Wh kg⁻¹ and 335 Wh L⁻¹, respectively, which are better than those of lithium batteries (∼150 Wh kg⁻¹ and ∼250 Wh L⁻). This good energy storage feature demonstrates that the portable DMFC is likely to be valuable in computer, communication and consumer electronic (3C) markets.