Quinoxaline-based crosslinked membranes of sulfonated poly(arylene ether sulfone)s for fuel cell applications

A series of crosslinkable sulfonated poly(arylene ether sulfone)s (SPAESs) were synthesized by copolymerization of 4,4′-biphenol with 2,6-difluorobenzil and 3,3′-disulfonated-4,4′-difluorodiphenyl sulfone disodium salt. Quinoxaline-based crosslinked SPAESs were prepared via the cyclocondensation reaction of benzil moieties in polymer chain with 3,3′-diaminobenzidine to form quinoxaline groups acting as covalent and acid-base ionic crosslinking. The uncrosslinked and crosslinked SPAES membranes showed high mechanical properties and the isotropic membrane swelling, while the later became insoluble in tested polar aprotic solvents. The crosslinking significantly improved the membrane performance, i.e., the crosslinked membranes had the lower membrane dimensional change, lower methanol permeability and higher oxidative stability than the corresponding precursor membranes, with keeping the reasonably high proton conductivity. The crosslinked membrane (CS1-2) with measured ion exchange capacity of 1.53 mequiv. g⁻¹ showed a reasonably high proton conductivity of 107 mS/cm with water uptake of 48 wt.% at 80 °C, and exhibited a low methanol permeability of 2.3 × 10⁻⁷ cm² s⁻¹ for 32 wt.% methanol solution at 25 °C. The crosslinked SPAES membranes have potential for PEFC and DMFCs.     

Novel hybrid polymer electrolyte membranes with high proton conductivity prepared by a silane-crosslinking technique for direct methanol fuel cells

In order to prepare a hybrid proton exchange membrane with low methanol permeability and high proton conductivity, two silane monomers, namely 3-glycidoxypropyl-trimethoxysilane (GPTMS) and 3-mercaptopropyl-trimethoxysilane (MPTMS) are first blended with a sulfonated poly(arylene ether ketone) (SPAEK). Then the blended membrane is heated to induce the grafting of GPTMS onto SPAEK. Finally, a hydrolysis-condensation is performed on the grafted membrane to induce cross-linking. The -SH groups of MPTMS are oxidized to sulfonic acid groups, which are attributed to enhance the proton conductivity of hybrid membranes. Fourier transform infrared spectroscopy is used to characterize and confirm the structures of SPAEK and these cross-linked hybrid membranes. The proton conductivity of a cross-linked hybrid membrane G50M50 reaches up to 0.20 S cm⁻¹ at 80 °C, which is comparable to that of SPAEK and much higher than that of Nafion. Meanwhile, the methanol permeability is nearly three times lower than that of Nafion and two times lower than that of SPAEK. The ion-exchange capacity, water uptake, membrane swelling and thermal stability are also investigated to confirm their applicability in fuel cells.     

Crosslinked SPEEK/AMPS blend membranes with high proton conductivity and low methanol diffusion coefficient for DMFC applications

The crosslinked sulfonated poly (ether ether ketone)/2-acrylamido-2-methyl-1-propanesulfonic acid (SPEEK/AMPS) blend membranres were prepared and evaluated as proton exchange membranes for direct methanol fuel cell (DMFC) applications. The structure and morphology of SPEEK/AMPS membranes were characterized by FTIR and SEM, respectively. The effects of crosslinking and AMPS content on the performance of membranes were studied and discussed in detail. The proton conductivity and methanol diffusion coefficient of SPEEK/AMPS membranes increased gradually with the increase of AMPS content. Most SPEEK/AMPS membranes exhibited higher proton conductivity than Nafion^® 117 (0.05 S cm⁻¹ at 25 °C). However, all the membranes possessed much lower methanol diffusion coefficient compared with Nafion^® 117 (2.38 × 10⁻⁶ cm² s⁻¹) under the same measuring conditions. Even the methanol diffusion coefficient (8.89 × 10⁻⁷ cm² s⁻¹) of SPEEK/AMPS 30 sample with the highest proton conductivity (0.084 S cm⁻¹ at 25 °C) was only about one third of that of Nafion^® 117. The selectivity of all the SPEEK/AMPS membranes was much higher in comparison with Nafion^® 117 (2.8 × 10⁴ S s cm⁻³). In addition, the SPEEK/AMPS membranes possessed relatively good thermal and hydrolytic stability. These results suggested that the SPEEK/AMPS membranes were particularly promising to be used as proton exchange membranes in DMFCs, and the high proton conductivity, low methanol diffusion coefficient and high selectivity were their primary advantages for DMFC applications.     

Preparation and properties of crosslinked sulphonated poly(arylene ether sulphone) blend s for direct methanol fuel cell applications

HMS-based sulphonated poly(arylene ether sulphone) (HMSSH) is synthesised using 4,4′-dihydroxy-α-methylstilbene (HMS) monomer to introduce an interesting stilbene core as crosslinkable group. Crosslinked blend membranes are obtained by blending the BPA-based sulphonated poly(arylene ether sulphone) (BPASH) with crosslinkable HMS-based sulphonated poly(arylene ether sulphone) by UV irradiation of the blend membrane. Compared to the native BPASH with crosslinked BPASH/HMSSH blend membranes, the crosslinked blend membranes greatly reduce the water uptake and methanol permeability with only a slight reduction in proton conductivity. The crosslinked blend membrane, which has a 6% HMSSH content, has a water uptake of 59%, methanol permeability of 0.75 × 10⁻⁶ cm² s⁻¹, and proton conductivity of 0.08 S cm⁻¹. A membrane-electrode assembly is used to investigate single-cell performance and durability test for DMFC applications. Both the power density and open circuit voltage are higher than those of Nafion^® 117. A maximum power density of 32 mW cm⁻² at 0.2 V is obtained at 80 °C, which is higher than that of Nafion^® 117 (25 mW cm⁻²).     

Preparation and evaluation of a proton exchange membrane based on oxidation and water stable sulfonated polyimides

A series of novel oxidation and water stable sulfonated polyimides (SPIs) were synthesized from 4,4′-binaphthyl-1,1′,8,8′-tetracarboxylic dianhydride (BTDA), and wholly aromatic diamine 2,2′-bis(3-sulfobenzoyl) benzidine (2,2′-BSBB) for proton exchange membrane fuel cells. These polyimides could be cast into flexible and tough membranes from m-cresol solutions. The copolymer membranes exhibited excellent oxidative stability and mechanical properties due to their fully aromatic structure extending through the backbone and pendant groups. Moreover, all BTDA-based SPI membranes exhibited much better water stability than those based on the conventional 1,4,5,8-naphthalenecarboxylic dianhydride. The improved water stability of BTDA-based polyimides was attributed to its unique binaphthalimide structure. The SPI membranes with ion exchange capacity (IEC) of 1.36–1.90 mequiv g⁻¹ had proton conductivity in the range of 0.41 × 10⁻¹ to 1.12 × 10⁻¹ S cm⁻¹ at 20 °C. The membrane with IEC value of 1.90 mequiv g⁻¹ displayed reasonably higher proton conductivity than Nafion^® 117 (0.9 × 10⁻¹ S cm⁻¹) under the same test condition and the high conductivity of 0.184 S cm⁻¹ was obtained at 80 °C. Microscopic analyses revealed that well-dispersed hydrophilic domains contribute to better proton conducting properties. These results showed that the synthesized materials might have the potential to be applied as the proton exchange membranes for PEMFCs.     

Proton exchange membranes based on semi-interpenetrating polymer networks of fluorine-containing polyimide and Nafion

A series of reinforced composite membranes as proton exchange membranes were prepared from Nafion^®212 and crosslinkable fluorine-containing polyimides (FPI). FPI was prepared from the polymerization of 4,4′-(hexafluoroisopropylidene) diphthalic anhydride (6FDA), 2,2′-bis(trifluoromethyl)-4,4′-diaminobiphenyl (TFMB), and 3,5-diaminobenzoic acid (DABA). Then FPI was thermally crosslinked during the membrane preparation and formed the semi-interpenetrating polymer networks (semi-IPN) structure in the composite membranes. The thermal properties of the composite membranes were characterized by thermogravimetric analysis. The crosslinking density of FPI in the composite membranes was evaluated by the gel fraction. These membranes showed excellent thermal stabilities and good oxidative stabilities. Compared with Nafion^®212, the obtained composite membranes displayed much improved mechanical properties and dimensional stabilities. The tensile strength of the composite membranes was more than twice that of Nafion^®212. The composite membranes exhibited high proton conductivity, which ranged from 2.3 × 10⁻² S cm⁻¹ to 9.1 × 10⁻² S cm⁻¹. All membranes showed an increase in proton conductivity with temperature elevation.     

Construction of a new continuous proton transport channel through a covalent crosslinking reaction between carboxyl and amino groups

Sulfonated poly(arylene ether ketone sulfone) bearing pendant carboxylic acid groups (C-SPAEKS) and sulfonated poly(arylene ether ketone sulfone) containing amino groups (Am-SPAEKS) were used to prepare C-SPAEKS/Am-SPAEKS crosslinked membranes. ¹H NMR and Fourier transform infrared spectra proved that C-SPAEKS and Am-SPAEKS copolymers, as well as C-SPAEKS/Am-SPAEKS crosslinked membrane, were successfully synthesized. TEM images showed that a continuous proton transport channel formed after crosslinking. Thermogravimetric analysis curves demonstrated that the thermal property of the crosslinked membranes improved. The crosslinked membranes exhibited suitable mechanical properties at 25 and 80 °C. The methanol permeability of C-SPAEKS/Am-SPAEKS-40 was 2.35 × 10⁻⁷ cm² s⁻¹ at 60 °C, which was lower than that of C-SPAEKS (24.12 × 10⁻⁷ cm² s⁻¹) and Am-SPAEKS (17.91 × 10⁻⁷ cm² s⁻¹). The proton conductivity of C-SPAEKS/Am-SPAEKS-40 was 0.089 S cm⁻¹, which was higher than that of C-SPAEKS and Am-SPAEKS at 80 °C. The results proved that C-SPAEKS/Am-SPAEKS crosslinked membranes were potential proton exchange membranes for direct methanol fuel cell applications.     

Synthesis and characterization of crosslinked sulfonated poly(arylene ether sulfone) membranes for high temperature PEMFC applications

Sulfonated poly(arylene ether sulfone) copolymers containing carboxyl groups are prepared by an aromatic substitution polymerization reaction using phenolphthalin, 3,3′-disulfonated-4,4′-dichlorodiphenyl sulfone, 4,4′-dichlorodiphenyl sulfone and 4,4′-bisphenol A as polymer electrolyte membranes for the development of high temperature polymer electrolyte membrane fuel cells. Thin, ductile films are fabricated by the solution casting method, which resulted in membranes with a thickness of approximately 50 μm. Hydroquinone is used to crosslink the prepared copolymer in the presence of the catalyst, sodium hypophosphite. The synthesized copolymers and membranes are characterized by ¹H NMR, FT-IR, TGA, ion exchange capacity, water uptake and proton conductivity measurements. The water uptake and proton conductivity of the membranes are decreased with increasing the degree of crosslinking which is determined by phenolphthalin content in the copolymer (0-15 mol%). The prepared membranes are tested in a 9 cm² commercial single cell at 80 °C and 120 °C in humidified H₂/air under different relative humidity conditions. The uncrosslinked membrane is found to perform better than the crosslinked membranes at 80 °C; however, the crosslinked membranes perform better at 120 °C. The crosslinked membrane containing 10 mol% of phenolphthalin (CPS-PP10) shows the best performance of 600 mA cm⁻² at 0.6 V and better performance than the commercial Nafion^® 112 (540 mA cm⁻² at 0.6 V) at 120 °C and 30 % RH.     

A new and facile approach for the preparation of cross-linked sulfonated poly(sulfide sulfone) membranes for fuel cell application

A new and facile approach has been developed for the preparation of cross-linked sulfonated poly(sulfide sulfone) (SPSSF) membranes. The cross-linking reaction was performed by immersing the SPSSF membranes into polyphosphoric acid at 180 °C for 1.5 h and the cross-linking bond was the very stable sulfonyl group. Cross-linking significantly improved the membrane performance, i.e., the cross-linked membranes showed better mechanical properties, lower water uptake and lower methanol permeability than the corresponding uncross-linked ones, while reasonably high proton conductivity was maintained. For example, for the membrane containing 40 mol% sulfonated moiety, by cross-linking the tensile strength increased from 39 MPa (dry) or 21 MPa (wet) to 44 MPa (dry) or 30 MPa (wet) and the elongation at break from 17% (dry) or 18% (wet) to 65% (dry) or 21% (wet), while the water uptake was reduced from 74 to 38 wt% and the methanol permeability from 7.0 × 10⁻⁷ to 1.6 × 10⁻⁷ cm² s⁻¹ (30 °C). The proton conductivity, however, did not decrease too much (from 0.076 to 0.043 S cm⁻¹ in water at 30 °C).     

Methanol permeability and performance of Nafion-zirconium phosphate composite membranes in active and passive direct methanol fuel cells

Methanol crossover through polymer electrolyte membranes represents one of the major problems to be solved in order to improve direct methanol fuel cell (DMFC) performance. With this aim, Nafion/zirconium phosphate (ZrP) composite membranes, with ZrP loading in the range 1-6 wt%, were prepared by casting from mixtures of gels of exfoliated ZrP and Nafion 1100 dispersions in dimethylformamide. These membranes were characterised by methanol permeability, swelling and proton conductivity measurements, as well as by tests in active and passive DMFCs in the temperature range 30-80 °C. Increase in filler loading results in a decrease in both methanol permeability and proton conductivity. As a consequence of the reduced conductivity the power density of active DMFCs decreases with increasing ZrP loading (from 46 to 32 mW cm⁻² at 80 °C). However, due to the lower methanol permeability, the room temperature Faraday efficiency of passive DMFCs, with 20 mA cm⁻² discharge current, nearly doubles when Nafion 1100 is replaced by the composite membrane containing 4 wt% ZrP.     

Modification of sulfonated poly(ether ether ketone) proton exchange membrane for reducing methanol crossover

A drawback of sulfonated aromatic main-chain polymers such as sulfonated poly(ether ether ketone)s (SPEEKs) is their high methanol crossover when the proton conductivity is sufficient for direct methanol fuel cell (DMFC) applications. To overcome this disadvantage, in this paper, the SPEEK substrate was coated with the crosslinked chitosan (CS) barrier layer to form the two-layer composite membranes. Scanning electron microscope (SEM) micrographs showed that the CS layer was tightly adhered on the SPEEK substrate and the thickness of CS layer could be adjusted by varying the concentration of CS solution. It was noticed that with the increment of thickness of CS layer, the methanol diffusion coefficient of the composite membranes significantly dropped from 3.15 × 10⁻⁶ to 2.81 × 10⁻⁷ cm² s⁻¹ at 25 °C which was about one order of magnitude lower than those of the pure SPEEK and Nafion^® 117 membranes. In addition to the effective methanol barrier, the composite membranes possessed adequate thermal stability (the 5% weight lose temperature exceeded 240 °C) and good proton conductivity. The proton conductivity of all composite membranes was in the order of 10⁻² S cm⁻¹ and increased with the elevation of temperature. Furthermore, the composite membranes exhibited much higher selectivity (conductivity/methanol diffusion coefficient) compared with the pure SPEEK and Nafion^® 117 membranes. These results indicated that introducing the crosslinked CS layer onto the SPEEK surface was an effective method for improving the performance of the SPEEK membrane, especially for reducing the methanol crossover.     

Semi-interpenetrating polymer network electrolyte membranes composed of sulfonated poly(ether ether ketone) and organosiloxane-based hybrid network

A semi-interpenetrating polymer network (semi-IPN) proton exchange membrane is prepared from the sulfonated poly(ether ether ketone) (sPEEK) and organosiloxane-based organic/inorganic hybrid network (organosiloxane network). The organosiloxane network is synthesized from 3-glycidyloxypropyltrimethoxysiane and 1-hydroxyethane-1,1-diphosphonic acid. The semi-IPN membranes prepared were stable up to 300 °C without any degradation. The methanol permeability is much lower than Nafion^® 117 under addition of the organosiloxane network. The proton conductivity of semi-IPN membranes increases with an increase the organosiloxane network content; the membrane containing the 20-24 wt% organosiloxane network shows higher conductivity than Nafion^® 117. The power density of the MEA fabricated with the semi-IPN membrane with 24 wt% organosiloxane network is 135 mW cm⁻², much better than that of the pristine sPEEK membrane, 85 mW cm⁻². Chemical synthesis of the semi-IPN membranes is identified using FTIR, and its ion cluster dimension examined using SAXS. The dimensional stability associated with water swelling and dissolution is investigated at different temperatures, and the semi IPN membranes dimensionally stable in water at elevated temperature.     

Fabrication of novel proton exchange membranes for DMFC via UV curing

The radiation hardening of various UV curable resins provides a simple but powerful method to fabricate thin films or membranes with desirable physical and chemical properties. In this study, we proposed to use this method to fabricate a novel proton exchange membrane (PEM) for direct methanol fuel cells (DMFC) with good mechanical, transport and stability properties. The PEM was prepared by crosslinking a mixture of a photoinitiator, a bifunctional aliphatic urethane acrylate resin (UAR), a trifunctional triallyl isocyanate (TAIC) crosslinker and tertrabutylammonium styrenesulfonate (SSTBA) to form a uniform network structure for proton transport. Key PEM parameters such as ion exchange capacity (IEC), water uptake, proton conductivity, and methanol permeability were controlled by adjusting the chemical composition of the membranes. The IEC value of the membrane was found to be an important parameter in affecting water uptake, conductivity as well as the permeability of the resulting membrane. Plots of the water uptake, conductivity, and methanol permeability vs. IEC of the membranes show a distinct change in the slope of their curves at roughly the same IEC value which suggests a transition of structural changes in the network. It is demonstrated that below the critical IEC value, the membrane exhibits a closed structure where hydrophilic segments form isolated domains while above the critical IEC value, it shows an open structure where hydrophilic segments are interconnected and form channels in the membrane. The transition from a closed to an open proton conduction network was verified by the measurement of the activation energy of membrane conductivity. The activation energy in the closed structure regime was found to be around 16.5 kJ mol⁻¹ which is higher than that of the open structure region of 9.6 kJ mol⁻¹. The membranes also display an excellent oxidative stability, which suggests a good lifetime usage of the membranes. The proton conductivities and the methanol permeabilities of all membranes are in the range of 10⁻⁴ to 10⁻² S cm⁻¹ and 10⁻⁸ to 10⁻⁷ cm² s⁻¹, respectively, depending on their crosslinking density. The membranes show great selectivity compared with those of Nafion^®. The possibility of using this PEM for DMFC devices is suggested.     

Chemical modification of Nafion membrane with 3,4-ethylenedioxythiophene for direct methanol fuel cell application

Nafion 117 membranes were modified by in situ chemical polymerization of 3,4-ethylenedioxythiophene using H₂O₂ as oxidant for direct methanol fuel cell application. Methanol permeability and proton conductivity of the poly(3,4-ethylenedioxythiophene)-modified Nafion membranes as a function of temperature were investigated. An Arrhenius-type dependency of methanol permeability and proton conductivity on temperature exists for all the modified membranes. Compared with Nafion 117 membrane at 60 °C, the methanol permeability of these modified membranes is reduced from 30% to 72%, while the proton conductivity is decreased from 4% to 58%, respectively. Because of low methanol permeability and adequate proton conductivity, the DMFC performances of these modified membranes were better than that of Nafion 117 membrane. A maximum power density of 48.4 mW cm⁻² was obtained for the modified membrane, while under same condition Nafion 117 membrane got 37 mW cm⁻².     

Covalent-ionically cross-linked polyetheretherketone proton exchange membrane for direct methanol fuel cell

In this paper, the proton exchange membrane prepared by covalent-ionically cross-linking water soluble sulfonated-sulfinated poly(oxa-p-phenylene-3,3-phthalido-p-phenylene-oxa-p-phenylene-oxy-phenylene) (SsPEEK-WC) is reported. Compared with covalent cross-linked PEEK-WC membrane, this covalent-ionically cross-linked PEEK-WC membrane exhibits extremely reduced water uptake and methanol permeability, but just slightly sacrificed proton conductivity. The proton conductivity of the covalent-ionically cross-linked PEEK-WC membrane reaches to 2.1 × 10⁻² S cm⁻¹ at room temperature and 4.1 × 10⁻² S cm⁻¹ at 80 °C. The methanol permeability is 1.3 × 10⁻⁷ cm² s⁻¹, 10 times lower than that of Nafion^® 117 membrane. The results suggest that the covalent-ionically cross-linked PEEK-WC membrane is a promising candidate for direct methanol fuel cell because of low methanol permeability and adequate proton conductivity.     

Synthesis and characterization of polyvinyl alcohol copolymer/phosphomolybdic acid-based crosslinked composite polymer electrolyte membranes

Polymer electrolyte membrane fuel cells (PEMFCs) are very promising as future energy source due to their high-energy conversion efficiency and will help to solve the environmental concerns of energy production. Polymer electrolyte membrane (PEM) is recognised as the key element for an efficient PEMFC. Chemically crosslinked composite membranes consisting of a poly(vinyl alcohol-co-vinyl acetate-co-itaconic acid) (PVACO) and phosphomolybdic acid (PMA) have been prepared by solution casting and evaluated as proton conducting polymer electrolytes. The proton conductivity of the membranes is investigated as a function of PMA composition, crosslinking density and temperature. The membranes have also been characterized by FTIR spectroscopy, TGA, AFM and TEM. The proton conductivity of the composite membranes is of the order of 10⁻³ S cm⁻¹ and shows better resistance to methanol permeability than Nafion 117 under similar measurement conditions.     

Hybrid proton conducting membranes based on sulfonated cross-linked polysiloxane network for direct methanol fuel cell

A series of novel hybrid membranes based on sulfonated poly(arylene ether ketone)s (SNPAEKs), polysiloxane (KH-560) and sulfonated curing agent (BDSA) has been prepared by sol-gel and cross-linking reaction for direct methanol fuel cells (DMFCs). All the hybrid membranes (SKB-xx) show high thermal properties and improved oxidative stability compared with the pristine SNPAEK membrane. The sulfonated cross-linked polysiloxanes networks in the hybrid membranes enhance the mechanical properties and reduce the swelling ratio. The swelling ratio of SKB-20 is 22%, which is much lower than that of the pristine SNPAEK (37%) at 80 °C. Meanwhile, SKB-xx membranes with greatly reduced methanol permeabilities show comparative proton conductivities to pristine SNPAEK membranes. Notably, the proton conductivities of SKB-5 and SKB-10 reach to 0.192 S cm⁻¹ and 0.179 S cm⁻¹ at 80 °C, respectively, which are even higher than the 0.175 S cm⁻¹ of SNPAEK.     

Sulfonated poly(ether ether ketone)/polybenzimidazole oligomer/epoxy resin composite membranes in situ polymerization for direct methanol fuel cell usages

A diamine-terminated polybenzimidazole oligomer (o-PBI) has been synthesized for introducing the benzimidazole groups (BI) into sulfonated poly(ether ether ketone) (SPEEK) membranes. SPEEK/o-PBI/4,4′-diglycidyl(3,3′,5,5′-tetramethylbiphenyl) epoxy resin (TMBP) composite membranes in situ polymerization has been prepared for the purpose of improving the performance of SPEEK with high ion-exchange capacities (IEC) for the usage in the direct methanol fuel cells (DMFCs). The composite membranes with three-dimensional network structure are obtained through a cross-linking reaction between PBI oligomer and TMBP and the acid-base interaction between sulfonic acid groups and benzimidazole groups. Resulting membranes show a significantly increasing of all of the properties, such as high proton conductivity (0.14 S cm⁻¹ at 80 °C), low methanol permeability (2.38 × 10⁻⁸ cm² s⁻¹), low water uptake (25.66% at 80 °C) and swelling ratio (4.11% at 80 °C), strong thermal and oxidative stability, and mechanical properties. Higher selectivity has been found for the composite membranes in comparison with SPEEK. Therefore, the SPEEK/o-PBI/TMBP composite membranes show a good potential in DMFCs usages.     

Synthesis and properties of novel HMS-based sulfonated poly(arylene ether sulfone)/silica nano-composite membranes for DMFC applications

Novel 4,4′-dihydroxy-α-methylstilbene (HMS)-based sulfonated poly(arylene ether sulfone) with sulfonic acid composition ranging from 10 to 40 mol% was synthesized via nucleophilic step polymerization of 4,4′-dihydroxy-α-methylstilbene, 4,4′-dichloro-3,3′-disulfonic acid diphenylsulfone and 4,4′-dichlorodiphenylsulfone and blended with silica sol to form organic/inorganic nano-composite membranes. The organic/inorganic nano-composite copolymers produced show a high glass transition temperature and thermal decomposition temperatures from 318 to 451 °C. The copolymers present appropriate toughness during the membrane process. The equilibrium water uptake and proton conductivity of the obtained organic/inorganic nano-composite membranes were measured as functions of temperature, degree of sulfonation and silica content. In general, the water uptake increased from 8 to 37 wt.%, and the proton conductivity of the organic/inorganic nano-composite membranes increased from 0.003 to 0.110 S cm⁻¹ as the degree of sulfonation increased from 10 to 40 mol%, the silica content increased from 3 to 10 wt.%, and the temperature increased from 30 to 80 °C. The single cell performance of the 40 mol% organic/inorganic nano-composite membrane with various silica contents ranged from 11 to 13 mW cm⁻² at 80 °C, and the power density was higher than Nafion^® 117. Including the thermal properties, swelling, conductivity and single cell performance, the nano-composite membranes are able to satisfy the requirements of proton exchange membranes for direct methanol fuel cells (DMFC).     

Tuning transport properties by manipulating the phase segregation of tetramethyldisiloxane segments in modified polyimide electrolytes

A series of copolymer electrolytes containing 4,4′-oxydianiline (ODA)-based sulfonated polyimide and siloxane segments, in various ratios, are prepared and characterized for direct methanol fuel cell applications. The chemical Structure of the sulfonated copolymers is confirmed by FT-IR and NMR. The prepared composite membranes are found to be flexible and show good thermal stability as well as good proton conductivity. A maximum proton conductivity of 5.78 × 10⁻² S cm⁻¹ (cf. Nafion117 = 8.31 × 10⁻² S cm⁻¹) is obtained for the sulfonated polyimide blended with sulfonated polyimide with a grafted tetramethyldisiloxane segment (cf. SPI_DSX75 membrane) at 90 °C. The membranes showed low methanol crossover below 10⁻⁷ cm² s⁻¹ (cf. Nafion117 = 10⁻⁶ cm² s⁻¹). The transport properties of the membranes are found to be strongly influenced by water uptake and by the number and nature of the ionic clusters in the hydrophilic domains. When the number of siloxane segments is increased, the relationship between the methanol self-diffusion coefficient (D_M) and water molecules per sulfonic acid group (λ) indicate that the water molecules are interacting with channels inside the membrane. In addition, the segregated nanophase also affects the ion transport and sometimes enhances the corresponding ionic conductivity. TEM and SAXS analyses shows evidence for phase segregation in the membranes and reveal the influence of flexible siloxane segments in ionic clustering.