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1.
The toughness of SAE 4340 steel with low (0.003 wt pct) and high (0.03 wt pct) phosphorus has been evaluated by Charpy V notch (CVN) impact and compact tension plane strain fracture toughness (K 1c) tests of specimens quenched and tempered up to 673 K (400°C). Both the high and low P steel showed the characteristic tempered martensite embrittlement (TME) plateau or trough in room temperature CVN impact toughness after tempering at temperatures between 473 K (200°C) and 673 K (400°C). The CVN energy absorbed by low P specimens after tempering at any temperature was always about 10 J higher than that of the high P specimens given the same heat treatment. Interlath carbide initiated cleavage across the martensite laths was identified as the mechanism of TME in the low P 4340 steel, while intergranular fracture, apparently due to a combination of P segregation and carbide formation at prior austenite grain boundaries, was associated with TME in the high P steel.K IC values reflected TME in the high P steels but did not show TME in the low P steel, a result explained by the formation of a narrow zone of ductile fracture adjacent to the fatigue precrack during fracture toughness testing. The ductile fracture zone was attributed to the low rate of work hardening characteristic of martensitic steels tempered above 473 K (200°C).  相似文献   

2.
Mechanisms of tempered martensite embrittlement in low alloy steels   总被引:1,自引:0,他引:1  
An investigation into the mechanisms of tempered martensite embrittlement (TME), also know as “500°F” or “350°C” or one-step temper embrittlement, has been made in commercial, ultra-high strength 4340 and Si-modified 4340 (300-M) alloy steels, with particular focus given to the role of interlath films of retained austenite. Studies were performed on the variation of i) strength and toughness, and ii) the morphology, volume fraction and thermal and mechanical stability of retained austenite, as a function of tempering temperature, following oil-quenching, isothermal holding, and continuous air cooling from the austenitizing temperature. TME was observed as a decrease in bothK Ic and Charpy V-notch impact energy after tempering around 300°C in 4340 and 425°C in 300-M, where the mechanisms of fracture were either interlath cleavage or largely transgranular cleavage. The embrittlement was found to be concurrent with the interlath precipitation of cementite during temperingand the consequent mechanical instability of interlath films of retained austenite during subsequent loading. The role of silicon in 300-M was seen to retard these processes and hence retard TME to higher tempering temperatures than for 4340. The magnitude of the embrittlement was found to be significantly greater in microstructures containing increasing volume fractions of retained austenite. Specifically, in 300-M the decrease inK Ic, due to TME, was a 5 MPa√m in oil quenched structures with less than 4 pct austenite, compared to a massive decrease of 70 MPa√m in slowly (air) cooled structures containing 25 pct austenite. A complete mechanism of tempered martensite embrittlement is proposed involving i) precipitation of interlath cementite due to partial thermal decomposition of interlath films of retained austenite, and ii) subsequent deformation-induced transformation on loading of remaining interlath austenite, destabilized by carbon depletion from carbide precipitation. The deterioration in toughness, associated with TME, is therefore ascribed to the embrittling effect of i) interlath cementite precipitates and ii) an interlath layer of mechanically-transformed austenite,i.e., untempered martensite. The presence of residual impurity elements in prior austenite grain boundaries, having segregated there during austenitization, may accentuate this process by providing an alternative weak path for fracture. The relative importance of these effects is discussed. Formerly with the Lawrence Berkeley Laboratory, University of California.  相似文献   

3.
It has been reported for as-quenched AISI 4340 steel that high temperature austenitizing treatments at 1200°C, instead of conventional heat-treatment at 870°C, result in a two-foldincrease in fracture toughness,K Ic, but adecrease in Charpy impact energy. This paper seeks to find an explanation for this discrepancy in Charpy and fracture toughness data in terms of the difference betweenK Ic and impact tests. It is shown that the observed behavior is independent of shear lip energy and strain rate effects, but can be rationalized in terms of the differing response of the structure produced by each austenitizing treatment to the influence of notch root radius on toughness. The microstructural factors which affect this behavior are discussed. Based on these and other observations, it is considered that the use of high temperature austenitizing be questioned as a practical heat-treatment procedure for ultrahigh strength, low alloy steels. Finally, it is suggested that evaluation of material toughness should not be based solely onK Ic or Charpy impact energy values alone; both sharp crack fracture toughness and rounded notch impact energy tests are required. formerly with Effects Technology, Inc., Santa Barbara, CA  相似文献   

4.
It has been reported for as-quenched AISI 4340 steel that high temperature austenitizing treatments at 1200°C, instead of conventional heat-treatment at 870°C, result in a two-foldincrease in fracture toughness,K Ic, but adecrease in Charpy impact energy. This paper seeks to find an explanation for this discrepancy in Charpy and fracture toughness data in terms of the difference betweenK Ic and impact tests. It is shown that the observed behavior is independent of shear lip energy and strain rate effects, but can be rationalized in terms of the differing response of the structure produced by each austenitizing treatment to the influence of notch root radius on toughness. The microstructural factors which affect this behavior are discussed. Based on these and other observations, it is considered that the use of high temperature austenitizing be questioned as a practical heat-treatment procedure for ultrahigh strength, low alloy steels. Finally, it is suggested that evaluation of material toughness should not be based solely onK Ic or Charpy impact energy values alone; both sharp crack fracture toughness and rounded notch impact energy tests are required.  相似文献   

5.
A multiphase ferrite-bainite-martensite (F-B-M) microstructure was developed in an automotive grade V-bearing medium carbon microalloyed steel, 38MnSiVS5. It was characterized using optical, scanning, and transmission electron microscopy. The tensile, Charpy impact, and static and dynamic fracture toughness behaviors were evaluated. The results are compared with those of ferrite-pearlite (F-P) and tempered martensite (T-M) microstructures of the same steel. Although the tensile properties of the multiphase microstructures were superior, the Charpy impact and static and dynamic fracture toughness properties were inferior compared with those of the other two microstructures. The F-P condition displayed the highest plane strain fracture toughness value (KIC), while the T-M condition was characterized by the highest dynamic fracture toughness (conditional) value (KIDQ). The Charpy impact energy of the T-M condition was greater than that for the other two conditions. An examination of the surfaces of fractured samples revealed predominant ductile crack growth in the F-P microstructure and a mixed mode (ductile and brittle) crack growth in the T-M and the F-B-M microstructures. Although the Charpy impact energy, plane fracture toughness (KIC), and conditional dynamic fracture toughness (KIDQ) of the multiphase microstructure were inferior to those of the T-M and the F-P microstructures, the toughness properties were comparable to those of medium carbon low alloy steels having bainite-martensite (AISI 4340) or tempered martensite microstructures.  相似文献   

6.
A study has been made of the influence of austenitizing temperature on the ambient temperature toughness of commercial AISI 4340 ultrahigh strength steel in the as-quenched (untempered) and quenched and tempered at 200°C conditions. As suggested in previous work, a systematic trend ofincreasing plane strain fracture toughness(K) Ic anddecreasing Charpy V-notch energy is observed as the austenitizing temperature is raised while the yield strength remains unaffected. This effect is seen under both static <slowbend> and dynamic (impact) loading conditions, and is rationalized in terms of a differing response of the microstructure, produced by each austenitizing treatment, to the influence of notch root radius on toughness. Since failure in all microstructures was observed to proceed primarily by a ductile rupture (microvoid coalescence) mechanism, an analysis is presented to explain these results, similar to that reported previously for stress-controlled fracture, based on the assumption that ductile rupture can be considered to be strain-controlled. Under such conditions, the decrease in V-notch Charpy energy is associated with a reduction in critical fracture strain at increasing austenitizing temperatures, consistent with an observed decrease in uniaxial and plane strain ductility. The increase in sharp-crack fracture toughness, on the other hand, is associated with an increase in “characteristic distance” for ductile fracture, resulting from dissolution of void-initiating particles at high austenitizing temperatures. The microstructural factors which affect this behavior are discussed, and in particular the specific role of retained austenite is examined. No evidence was found that the enhancement of fracture toughness at high austenitizing temperatures was due to the presence of films of retained austenite. The significance of this work on commonly-used Charpy/KIc empirical correlations is briefly discussed. formerly with Lawrence Berkeley Laboratory, Berkeley, CA  相似文献   

7.
A modified heat treatment has been suggested whereby lower temperature plane-strain fracture toughness (K IC) of 4340 ultrahigh strength steel is dramatically improved in developed strength and Charpy impact energy levels. The modified heat-treated 4340 steel (MHT-4340 steel) consists of a mixed structure of martensite and about 25 vol pct lower bainite which appears in acicular form and partitions prior austenite grains. This is produced through isothermal transformation at 593 K for a short time followed by an oil quench (after austenitizing at 1133 K and subsequent interrupted quenching in a lead bath at 823 K). The mechanical properties obtained at room temperature (293 K) and 193 K have been compared with those achieved using various heat treatments. Significant conclusions are as follows: the MHT-4340 steel compared to the 1133 K directly oil-quenched 4340 steel increased theK IC values by 15 to 20 MPa • m1/2 at increased strength and Charpy impact energy levels regardless of the test temperature examined. At 193 K,K IC values of the MHT-4340 steel were not less than those of the 1473 K directly oil-quenched 4340 steel, in whichK IC values are significantly enhanced at markedly increased strength, ductility, and Charpy impact energy levels. The MHT-4340 steels compared to austempered 4340 steels at 593 K, which have excellent Charpy impact properties, showed superiorK IC values at significant increased strength levels irrespective of test temperatures. The lower temperature improvement inK IC can be attributed to not only the crack-arrest effect by acicular lower bainite but also to the stress-relief effect by the lower bainite just ahead of the current crack.  相似文献   

8.
Fracture toughness of calcium-modified ultrahigh-strength 4340 steel   总被引:4,自引:0,他引:4  
Commercial and low-sulfur 4340 steels have been studied to determine the effect of calcium treatment on modifying the morphology of nonmetallic inclusions and plane-strain fracture toughness (K IC ) of the ultrahigh-strength, low-alloy steels at commercial heat level. The significant conclusions are as follows: (1) for the low-sulfur 4340 steel, the addition of calcium in the molten steel gave rise to the formation of finely distributed, spherical, calcium-sulfide (CaS) inclusions with a mean diameter of 1.3 μm; (2) in comparing the calcium-modified 4340 steel with commercial 4340 steel, the calcium-modified steel not only had an improvedK IC by about 25 MPa•m1/2 in the longitudinal (L) orientation and by about 30 MPa • m1/2 in the transverse (T) orientation, but also had increased fracture ductility and Charpy impact energy at similar strength levels; and (3) for the commercial 4340 steel, the calcium treatment was not very effective in modifying the morphology of the inclusions on improving the mechanical properties of the steel. The beneficial effect of calcium modification coupled with low sulfur content on theK Ic is briefly discussed in terms of a crack extension model involving the formation of voids at the inclusion sites and their growth and eventual linking-up through the rupture of the intervening ligaments by localized shear.  相似文献   

9.
Commercial low-alloy structural steels, 0.45 pct C (AISI 1045 grade), 0.40 pct C-Cr-Mo (AISI 4140 grade), and 0.40 pct C-Ni-Cr-Mo (AISI 4340 grade), have been studied to determine the effect of the decreased hot-rolling reduction treatment (DHRRT) from 98 to 80 pct on fracture toughness of quenched and highly tempered low-alloy structural steels. The significant conclusions are as follows: (1) the sulfide inclusions were modified through the DHRRT from a stringer (mean aspect ratio: 16.5 to 17.6) to an ellipse (mean aspect ratio: 3.8 to 4.5), independent of the steels studied; (2) the DHRRT significantly improvedJ Ic in the long-transverse and shorttransverse orientations, independent of the steels studied; and (3) the shelf energy in the Charpy V-notch impact test is also greatly improved by the DHRRT, independent of testing orientation and steels studied; however, (4) the ductile-to-brittle transition temperature was only slightly affected by the DHRRT. The beneficial effect on theJ Ic is briefly discussed in terms of a crack extension model involving the formation of voids at the inclusion sites and their growth and eventual linking up through the rupture of the intervening ligaments by local shear.  相似文献   

10.
A study on the phenomenon of tempered martensite embrittlement (TME) has been made in experimental Fe-Mo-C and Fe-W-C steel. Charpy impact testing was conducted to evaluate the impact toughness, sensitive to TME. Retained austenite was observed by an analytical transmission electron microscopy in both steels. Both steels represented TME. TME was correlated with the formation of the interlath cementite, resulting from the decomposition of interlath retained austenite. TME occurred in a limited range of test temperatures where the interlath cementite could act as a source of embrittling cracks. Therefore, both the interlath cementite resulting from the decomposition of the interlath retained austenite, and the level of matrix toughness, enabling the interlath cementite to act as an effective embrittler, are necessary to produce TME.  相似文献   

11.
ESR 4340 steel forgings tempered to a hardness of HRC 55 exhibit a severe loss of tensile ductility in the short transverse direction which is strain-rate and humidity dependent. The anisotropy is also reflected in blunt-notch Charpy impact energy, but is absent in the sharp-crack fracture toughness. Brittle behavior is associated with regions of smooth intergranular fracture which are aligned with microstructural banding. Scanning Auger microprobe analysis indicates some intergranular segregation of phosphorus and sulfur in these regions. The anisotropic embrittlement is attributed to an interaction of nonequilibrium segregation on solidification with local equilibrium segregation at grain boundaries during austenitizing. This produces defective regions of enhanced intergranular impurity segregation which are oriented during forging. The regions are prone to brittle fracture under impact conditions and abnormal sensitivity to environmental attack during low strain-rate deformation. A relatively sparse distribution of these defects (∼10cm−3) accounts for the discrepancy between smooth bar and blunt-notch testsvs sharp-crack tests. Isotropie properties are restored by homogenization treatment. For application of these steels at extreme hardness levels, homogenization treatment is essential.  相似文献   

12.
The fatigue crack growth rates,da/dN, and the fracture toughness, KIc have been measured in two high-carbon martensitic stainless steels, 440C and BG42. Variations in the retained austenite contents were achieved by using combinations of austenitizing temperatures, refrigeration cycles, and tempering temperatures. In nonrefrigerated 440C tempered at 150 °C, about 10 vol pct retained austenite was transformed to martensite at the fracture surfaces duringK Ic testing, and this strain-induced transformation contributed significantly to the fracture toughness. The strain-induced transformation was progressively less as the tempering temperature was raised to 450 °C, and at the secondary hardening peak, 500 °C, strain-induced transformation was not observed. In nonrefrigerated 440C austenitized at 1065 °C,K Ic had a peak value of 30 MPa m1/2 on tempering at 150 °C and a minimum of 18 MPa m1/2 on tempering at 500 °C. Refrigerated 440C retained about 5 pct austenite, and did not exhibit strain-induced transformation at the fracture surfaces for any tempering temperature. TheK Ic values for corresponding tempering temperatures up to the secondary peak in refrigerated steels were consistently lower than in nonrefrigerated steels. All of the BG42 specimens were refrigerated and double or quadruple tempered in the secondary hardening region; theK Ic values were 16 to 18 MPa m1/2 at the secondary peak. Tempered martensite embrittlement (TME) was observed in both refrigerated and nonrefrigerated 440C, and it was shown that austenite transformation does not play a role in the TME mechanism in this steel. Fatigue crack propagation rates in 440C in the power law regime were the same for refrigerated and nonrefrigerated steels and were relatively insensitive to tempering temperatures up to 500 °C. Above the secondary peak, however, the fatigue crack growth rates exhibited consistently lower values, and this was a consequence of the tempering of the martensite and the lower hardness. Nonrefrigerated steels showed slightly higher threshold values, ΔKth, and this was ascribed to the development of compressive residual stresses and increased surface roughening in steels which exhibit a strain-induced martensitic transformation.  相似文献   

13.
A study of the micro-mechanisms of tempered martensite embrittlement was made on a series of 4340-type steels in which the contents of manganese, silicon, and trace impurities, especially phosphorus and sulfur, were varied. One plain-carbon steel was also examined. The study employed Charpy impact tests and four-point slow-bend tests coupled with an elastic-plastic stress analysis, as well as scanning electron fractography, Auger electron spectroscopy, transmission electron microscopy of extraction replicas, and magnetic measurements of the transformation of retained austenite. The results indicate that in these steels the TME phenomenon is an intergranular embrittlement problem caused by carbide precipitation on prior austenite grain boundaries which are already weakened by segregated phosphorus and sulfur. The transformation of intragranular retained austenite is concluded not to be of primary significance in the TME in these steels, although it may contribute to the magnitude of the TME toughness trough.  相似文献   

14.
The effects of tempering temperature and carbon content on the stress corrosion cracking (SCC) behavior of high-strength CrMo steels in 3.5 pct NaCl aqueous solution have been studied by means of Auger electron spectroscopy (AES) and scanning and transmission electron micros- copy (SEM and TEM). Experimental results show that the specimens with higher carbon content and tempered at lower temperatures have a higher tendency for intergranular fracture and lower threshold stress intensity KISCC The SCC behavior is significantly affected by the distribution of carbide particles, especially carbide coverage on prior austenitic grain boundaries, through a carbide-matrix interface mechanism as the interface is the preferential site for the nucleation and propagation of microcracks because of its strong ability to trap hydrogen atoms. In low- temperature tempered states, there is the serious segregation of carbon in the form of carbide particles at prior austenitic grain boundaries, causing low-stress intergranular fracture. After tempering at high temperatures (≥400 °C), both the coalescence of the carbide particles at the grain boundaries and the increase of carbide precipitation within grains cause the decrease of the tendency for intergranular fracture and the rise of KISCC. The higher the carbon content in steels, the more the carbide particles at the grain boundaries and, subsequently, the higher the tendency for low-stress intergranular fracture. The carbide effect on KISCC makes an important contribution to the phenomenon that KISCC decreases with the rise of yield strength of the steels.  相似文献   

15.
A study has been made of the conditions which lead to intergranular brittle fracture in 4340-type steels at an ultra high yield strength level (200 ksi, 380 MPa) in both an ambi-ent environment and gaseous hydrogen. By means of Charpy impact tests on commercial and high purity steels, and by Auger electron spectroscopy of fracture surfaces, it is con-cluded that one-step temper embrittlement (OSTE or “500°F embrittlement”), and low K intergranular cracking in gaseous hydrogen are primarily the result of segregation of P to prior austenite grain boundaries. Segregation of N may also contribute to OSTE. Most, if not all, segregation apparently occurs during austenitization, rather than during tem-pering. Elimination of impurity effects by use of a high purity NiCrMoC steel results in an increase inK th for hydrogen-induced cracking by about a factor of five (to the range 130 to 140 MNm-3/2). These observations are discussed in terms of our understanding of the mechanisms of OSTE and hydrogen-assisted cracking. H. C. FENG, now deceased, was formerly with Research Staff, LRSM, University of Pennsylvania. S. K. Banerji was formerly Post-Doctoral Fellow.  相似文献   

16.
Charpy V-notch (CVN) specimens from experimental heats of 5160 steel containing 0.001 and 0.034 mass pct phosphorus were austenitized at temperatures between 830 °C and 1100 °C, quenched to martensite, and tempered at temperatures between 100 °C and 500 °C. Scanning electron microscopy (SEM) was used to characterize the fracture surfaces of tested CVN specimens and carbide formation on prior austenite grain boundaries. Quench embrittlement, the susceptibility to intergranular fracture in as-quenched and low-temperature tempered high-carbon steels due to cementite formation as affected by phosphorus segregation on austenite grain boundaries, developed readily in specimens of the high phosphorus steel austenitized at all temperatures. The low phosphorus steel developed quench embrittlement only after austenitizing at 1100 °C. Intergranular fractures correlated with low room-temperature CVN impact toughness. The results are discussed with respect to the dissolution of carbides during austenitizing and the effect of phosphorus on grain boundary, carbide formation, and stability.  相似文献   

17.
Commercial AISI 4340 ultrahigh strength steels with hot-rolling reductions of 80 to 98 pct have been studied to determine the effect of the shape of sulfide inclusions on plane-strain fracture toughness(K IC ) of the ultrahigh strength low alloy steels. The significant conclusions are as follows: decreasing the hot-rolling reduction from 98 to 80 pct for the steels modified the shape of sulfide inclusions from the stringer (average aspect ratio = 17.5) to the ellipse (average aspect ratio = 3.8). This improved theK IC in the longitudinal testing orientation by about 20 MPa · m1/2 at similar strength levels. This could be due to the fact that the ellipsed sulfide-inclusions separate from the matrix during plastic deformation, producing large voids. During testing these act to blunt and arrest cracks propagating across the specimen which would normally cause failure. The decrease in the hot-rolling reduction also developed theK IC in the transverse testing orientation by about 17 MPa · m1/2 at increased ductility and Charpy impact energy levels. This can be attributed to the fact that lamellate fracture, which occurs in a brittle manner along the interfaces of the sulfide-inclusion/matrix at the crack tip, is considerably suppressed by modifying the shape of the inclusions from the stringer to the ellipse.  相似文献   

18.
The effects of various thermal treatments,i.e., oil quench and different tempering conditions, on quasi-static and impact fracture toughness, stress-strain characteristics, hardness, and Charpy energy of 5140 H steel were examined. During quasi-static and impact loading notched round tensile specimens were used with a prefatigued crack. A specially designed device together with a pendulum hammer and electronic measuring system was used enabling testing of the opening mode fracture toughness at loading rates up to K1 = 3 x 106 MPa√m per second. It has been found that within the region of the lower tempering temperatures, 500 K≤ 650 K, the critical stress intensity factor KIc determined from impact testing is lower than that obtained during slow loading, whereas at the higher tempering temperatures, 650 K ≤T* ≤ 900 K, dynamic KIu values show a tendency to be higher than their quasi-static counterparts. This behavior was analyzed quantitatively using the Hahn-Rosenfield model which relates tensile properties to fracture toughness. A good agreement was found between quasi-static experimental results and the model. The relation between Charpy energy Kv and the critical stress intensity factor KIc was also evaluated. Changes of the fracture toughness are discussed within the framework of SEM fractographs taken after quasi-static and impact tests. On leave of absence from Institute of Fundamental Technological Research, Polish Academy of Sciences, Warsaw, Poland.  相似文献   

19.
The effects of prestrain history on fracture toughness properties (J Ic values andJ R curves) of 4340 steel and 316 stainless steel were investigated. It was observed that monotonic prestrain decreased fracture toughness of both steels regardless of prestrain level. Although cyclic prestrain elevated fracture toughness of 4340 steel, it degraded that of 316 stainless steel. The effects of cyclic prestrain on fracture behavior of 4340 steel and 316 stainless steel were found to be related to cyclic softening and cyclic hardening characteristics, respectively. Moreover, material strengths rationalized the influence of prestrain history on fracture toughness properties of these two steels. Formerly with the Westinghouse Electric Corporation  相似文献   

20.
Internal hydrogen effects on stage II crack growth rates in AISI 4340 steel have been studied as a function of test temperature. A model is developed that is physically based in that classical thermodynamics relates to solubility and trapping and Fick’s second law controls hydrogen transport. Both of these are microstructurally related to how trapping affects both the crack initiation site and diffusion to it. For two tempered conditions of 4340 steel, it is shown that there is a test temperature,T 0, for stage II crack growth, above which the crack does not grow. The fractography associated with test temperatures approachingT 0 tends toward 100 pct intergranular for both 1340 MPa and 1620 MPa strength levels. At lower test temperatures, there is as much as 50 pct microvoid coalescence or 30 pct quasi-cleavage. In the lower strength condition, hydrogen traps at oxysulfide particles with a binding energy near 75 kJ/mol. Where these intersect the prior austenite grain boundaries, this promotes fingers of intergranular fracture which later triggers tearing of 100 μm size ligaments by microvoid coalescence. For the higher strength material, it is proposed that hydrogen traps along martensite lath intersections with prior austenite grain boundaries, the binding energy being near 27 kJ/mol. This promotes 1 μm size striations along intergranular facets. In both cases the fractography is consistent with a proposed model of stress field concentration of hydrogen, further concentration along trap sites, fracture nucleation at trap sites, and local, discontinuous fracture instabilities.  相似文献   

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