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振动钻削是解决小直径深孔加工难题的有效工艺方法之一。其钻削效果主要取决于振动系统的性能、钻头的设计和振动钻削工艺参数的选择。本文介绍了我们设计的新型振动系统和DF钻头,并对孔径φ6mm和φ8mm的深孔进行了振动钻削实验,效果良好。 相似文献
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薛万夫 《机械工人(冷加工)》1991,(7):11-13
随着科学技术的发展,不锈钢、高强度钢、高温合金、高熔点金属及其合金、喷涂料料以及非金属等高参数材料的应用日益广泛。加工这类材料,切削温度高,刀具磨损大,采用的切削用量低。对于这些金属如何提高加工效率和质量已成为当今机械加工行业普通关注的问题。在这些材料上加工小直径精密深孔更是急待解决的实际问题。 相似文献
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A miniaturised displacement senor for deep hole measurement is reported in this paper. By exploiting the induced eddy current effects detected by chip coils, the sensor generates a ’digital’ signal. The sensor chip coil can be manufactured by the similar processes to those used for manufacturing a printed circuit board (PCB) which allows them to be miniaturised. The paper elaborates on the construction and mechanism by which the displacement is directly transferred to a frequency output. It also reports on the transducer, which uses two contact probes for transmitting the displacement to a noncontact sensing element. Experimental results demonstrate the stability, linearity, measurement range and accuracy of the sensor system. 相似文献
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亚干式内排屑深孔钻削系统试验与分析 总被引:2,自引:0,他引:2
结合亚干式切削和内排屑深孔钻削加工的特点,提出亚干式内排屑深孔加工系统的设计思路。结果表明,该系统具有良好的排屑及冷却效果。同时,通过与湿式(BTA)钻削加工的试验对比及分析,在合理的切削用量下,亚干式钻削的切削性能在排屑及冷却方面要优于湿式(BTA)钻削。 相似文献
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深孔加工是在封闭状态下进行的,不能直接观察到刀具的切削情况。采用了金属塑性成形仿真软件Deform-3D,用有限元方法动态模拟了深孔钻削过程,预测了加工过程中的温度及应力变化情况,比较了不同钻削参数下温度与等效应力的变化情况,获得了不同切削速度下切削温度及等效应力的变化曲线。分析结果表明:切削温度随切入深度的增加而增大,逐渐趋于平稳,最高温度出现在刀具和切屑接触的位置;切削温度与切削速度成正比,而等效应力随切削参数变化,变化并不大。 相似文献
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Roundness modeling in BTA deep hole drilling 总被引:1,自引:0,他引:1
The modeling of deep hole geometry which was generated for boring and trepanning association (BTA) drilling was performed and its characteristics was discussed, also the effects of internally BTA drilled round profile are analyzed and its geometric modeling reliability was verified by the experiments of roundness testing, especially in BTA drilling operation. In this study, a harmonic geometric round model with the parameter of harmonic function was established. This relationship is also used to provide physical meanings to harmonic lobes generated by the proposed roundness model for a profile of BTA drilling, especially those caused by the spindle error motions of the BTA tool. In general, the theoretical roundness profile of a hole with an arbitrary multi-lobe can be calculated. But in real experiments, the two- to six-lobe hole profile was frequently measured. The most frequently measured one is three- and five-lobe profile in experiments. With these results, It was predicted that the reliability of proposed harmonic model has been verified theoretically and experimentally by a large number of real profile estimation of the hole and the experimental results that was produced by BTA drilling operation in deep hole making operation. This new modeling method is expected to provide desirable insights into the advanced tolerance analysis of circular hole making in BTA drilling process. 相似文献
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研究了小孔径深孔钻削加工过程中切削参数对零件变形及残余应力的影响,旨在获得不同切削参数下切削力和残余应力的变化规律。对钻削加工工艺分析的基础上,利用 ABAQUS有限元仿真软件,选择合适的材料模型和失效准则,设定多组切削参数,建立零件的三维钻削模型进行仿真。结果表明,根据仿真结果可优选合适的切削参数,并预测切削力,这为钻削的实际生产提供更直接的理论依据。 相似文献
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针对医用带线缝合针带线孔的加工难点,采用振动钻削,并研究设计了一种轴向振动钻削装置.试验结果表明,所设计的装置可以明显改善医用带线缝合针带线孔的加工质量,提高合格率. 相似文献
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为解决特种材料在深孔加工过程中出现振动较大且排屑不畅、而导致表面精糙度值达不列要求的问题,着重对影响表面粗糙度值的刀具前角、后角、走刀量、切削速度四个因素进行分析并通过实验进行验证,得到了刀具几何角参数和切削用量范围.结果表明,刀具的前角20°~35°、后角6°~12°、走刀量为0.07 ~ 0.12 mm且切削速度小于225 r/min时,可以保证特种材料深孔精加工的表面精糙度值. 相似文献