Novel zero-voltage-transition current-fed full-bridge PWM converterfor single-stage power factor correction

A novel zero-voltage-transition (ZVT) current-fed full-bridge pulsewidth modulation (PWM) power converter for single-stage power factor correction (PFC) is presented to improve the performance of the previously presented ZVT converter. A simple auxiliary circuit which includes only one active switch provides a zero-voltage-switching (ZVS) condition to all semiconductor devices (two active switches are required for the previous ZVT converter). This leads to reduced cost and a simplified control circuit compared to the previous ZVT converter. The ZVS is achieved for wide line and load ranges with minimum device voltage and current stresses. Operation principle, control strategy and features of the proposed power converter are presented and verified by the experimental results from a 1.5 kW 100 kHz laboratory prototype     

Zero-voltage-switching PWM three-level converter with two clamping diodes

A zero-voltage-switching pulsewidth-modulation three-level (ZVS PWM TL) converter realizes ZVS for the switches with the use of the leakage inductance (or external resonant inductance) and the output capacitors of the switches, however, the rectifier diodes suffer from reverse recovery which results in oscillation and voltage spike. In order to solve this problem, this paper proposes a novel ZVS PWM TL converter, which introduces two clamping diodes to the basic TL converter to eliminate the oscillation and clamp the rectified voltage to the reflected input voltage; in the meanwhile, all the switches keep to realize ZVS. Furthermore, the proposed ZVS PWM TL converter can be simplified by removing the two freewheeling diodes. The operation principle of the novel converter and the simplified converter are analyzed and are verified by a prototype converter. The experimental results are also included in this paper.     

Novel zero-voltage and zero-current-switching full bridge PWMconverter using transformer auxiliary winding

A novel zero voltage and zero current switching (ZVZCS) full bridge (FB) pulse width modulation (PWM) converter is proposed to improve the demerits of the previously presented ZVZCS-FB-PWM converters, such as use of lossy components or additional active switches. A simple auxiliary circuit which includes neither lossy components nor active switches provides ZVZCS conditions to primary switches, ZVS for leading-leg switches and ZCS for lagging-leg switches. Many advantages including simple circuit topology, high efficiency, and low cost make the new converter attractive for high power (>2 kW) applications. The operation, analysis, features and design considerations are illustrated and verified on a 2.5 kW, 100 kHz insulated gate bipolar transistor (IGBT) based experimental circuit     

一种新颖有源箝位ZVS正激变换器的研究

介绍了一种中心抽头全波整流有源箝位ZVS正激变换器的工作原理及主要参数计算。有源箝位电路由一个箝位开关管和箝位电容组成。变压器磁芯实现无损复位,励磁能量和漏感能量全部传递到负栽.磁芯利用率高,功率开关管承受电压应力降低。通过变压器漏感与开关管输出电容的谐振,主开关管与箝位开关管都可以实现ZVS开通,提高了变换器工作效率。文章首先分析了变换器工作原理,然后给出了主要参数的计算方法,最后通过样机(48V输入5V/20A输出)实验验证了该拓扑的高效性能。     

Zero-voltage and zero-current-switching full-bridge PWM converterusing secondary active clamp

A new zero-voltage and zero-current-switching (ZVZCS) full-bridge (FB) pulse width modulation (PWM) power converter is proposed to improve the performance of the previously presented ZVZCS FB PWM power converters. By adding a secondary active clamp and controlling the clamp switch moderately, ZVS (for leading-leg switches) and ZCS (for lagging-leg switches) are achieved without adding any lossy components or the saturable reactor. Many advantages, including simple circuit topology, high efficiency and low cost, make the new power converter attractive for high-voltage and high-power (>10 kW) applications. The principle of operation is explained and analyzed. The features and design considerations of the new power converter are also illustrated and verified on a 1.8 kW 100 kHz IGBT-based experimental circuit     

一种有源钳位的半桥Boost变换器的研究

Boost电路和半桥、全桥电路相结合的电流馈电DC-DC变换器被广泛地使用在UPS、燃料电池等低输入电压、高输出电压的系统中。文中介绍了一种新型的有源钳位电路,在实现有源钳位的同时对所有的开关管实现了ZVS开通,提高了变换器的效率。     

Zero-Voltage and Zero-Current Switching Full-Bridge DC–DC Converter With Auxiliary Transformer

A novel zero-voltage and zero-current switching (ZVZCS) full-bridge phase-shifted pulsewidth modulation (PWM) converter using insulated gate bipolar transistors (IGBTs) with auxiliary transformer is proposed to improve the properties of the previously presented converters. ZVZCS for all power switches is achieved for full load range from no-load to short circuit by adding active energy recovery snubber and auxiliary circuits. The principle of operation is explained and analyzed and experimental results are presented. The features and design considerations of the converter are verified on a 3-kW, 50-kHz IGBT based experimental circuit.     

采用辅助变压器的零电压零电流开关全桥直-直变换器

本文给出了一种新型的零电压零电流开关全桥移相脉宽调制变换器,该变换器采用IGBT为功率开关管,在传统变换器的基础上通过增加辅助变压器的方式提高了变换器的性能,通过增加正激能量恢复缓冲器和辅助电路,使变换器在各种负载以及短路工作状态下都能够保证所有开关管实现零电压零电流开关工作模式。介绍了变换器的工作原理并通过试验得到了较好的结果。     

A new ZVT-PWM DC-DC converter

In this paper, a new active snubber cell that overcomes most of the drawbacks of the normal "zero voltage transition-pulse width modulation" (ZVT-PWM) converter is proposed to contrive a new family of ZVT-PWM converters. A converter with the proposed snubber cell can also operate at light load conditions. All of the semiconductor devices in this converter are turned on and off under exact or near zero voltage switching (ZVS) and/or zero current switching (ZCS). No additional voltage and current stresses on the main switch and main diode occur. Also, the auxiliary switch and auxiliary diodes are subjected to voltage and current values at allowable levels. Moreover, the converter has a simple structure, low cost, and ease of control. A ZVT-PWM boost converter equipped with the proposed snubber cell is analyzed in detail. The predicted operation principles and theoretical analysis of the presented converter are verified with a prototype of a 2 kW and 50 kHz PWM boost converter with insulated gate bipolar transistor (IGBT). In this study, a design procedure of the proposed active snubber cell is also presented. Additionally, at full output power in the proposed soft switching converter, the main switch loss is about 27% and the total circuit loss is about 36% of that in its counterpart hard switching converter, and so the overall efficiency, which is about 91% in the hard switching case, increases to about 97%     

A ZVS PWM inverter with active voltage clamping using the reverse recovery energy of the diodes

This paper presents a zero-voltage-switching (ZVS) pulsewidth modulated inverter with active voltage clamping using only a single auxiliary switch. The structure is particularly simple and robust. It is very attractive for single-phase high-power applications. Switching losses are reduced due to implementation of the simple active snubber circuit that provides ZVS conditions for all switches, including the auxiliary one. Its main features are: simple modulation strategy, robustness, low weight and volume, low harmonic distortion of the output current and high efficiency. The principle of operation for steady-state conditions, mathematical analysis and experimental results from a laboratory prototype are presented.     

Novel ZVT-PWM converters with active snubbers

An active snubber cell is proposed to contrive zero-voltage-transition (ZVT) pulsewidth-modulated (ZVT-PWM) converters. Except for the auxiliary switch, all active and passive semiconductor devices in a ZVT-PWM converter operate at zero-voltage-switching (ZVS) turn on and turn off. The auxiliary switch operates at ZVS turn off and near zero current-switching (ZCS) turn on. An analytical study on a boost ZVT-PWM converter with the proposed active snubber cell is presented in detail. A 750 W 80 kHz prototype of the boost ZVT-PWM converter has been built in the laboratory to experimentally verify the analysis. Six basic ZVT-PWM converters can be easily created by attaching the proposed active snubber cells to conventional PWM converters. A detailed design procedure of the proposed active snubber cell is also presented in this paper     

Performance improvement of soft-switched PWM rectifiers withinductive load

A new soft-switched AC/DC pulse width modulation (PWM) converter structure is presented. It is useful for current-fed inverters and PWM rectifiers. Typical applications are magnet power supplies, high-power AC motor drives, and active power filters with magnetic energy storage. Soft switching is provided at the expense of a limited increase of the circuit complexity as compared to usual hard-switching solutions. A discussion of the soft commutation process is presented. By a proper switching sequence, overvoltages across the converter switches can be fully eliminated. Moreover, light-load operation can be achieved. Both typical limitations of soft-switched current-fed topologies are therefore overcome. Simulation and experimental results demonstrate the actual converter capabilities     

Active-clamp ZVS converter with step-up voltage conversion ratio

This article presents the circuit implementation and design considerations of a zero voltage switching (ZVS) converter with voltage step-up for battery-based applications. An active-clamp circuit including one auxiliary switch and one clamp capacitor is connected in parallel with the main switch to allow resonant behaviour by the output capacitances of switches and transformer leakage inductance during the transition interval. Thus, the ZVS turn-on of switches can be achieved. The switching losses and thermal stresses of the semiconductors are reduced. The circuit configuration, operation principle and design considerations of the converter are discussed in detail. Finally, experiments conducted on a laboratory prototype rated at 200 W are provided to verify the theoretical analysis and the effectiveness of the proposed converter.     

Interleaved soft switching resonant converter with a small input ripple current

ABSTRACT

An interleaved frequency control soft switching converter is studied for solar power or fuel cell power applications. The proposed circuit topology contains two parallel current-fed circuit cells with interleaved pulse-width modulation operation. Thus, the ripple currents at input and output terminals are decreased. In each circuit cell, the proposed current-fed dc-dc converter includes boost circuit and resonant circuit to achieve current ripple-free on low voltage side and less switching losses on active devices. The boost circuit and the resonant circuit have same active devices to decrease power switches. Due to the resonant behaviour, the reverse recovery current loss on secondary diodes is removed. The voltage doubler circuit topology is accomplished on secondary-side to reduce diode counts and conduction loss. The performance and effectiveness of the developed interleaved PWM current-fed converter are verified and confirmed by experiments.     

Zero-voltage switching for three-level capacitor clamping inverter

A zero-voltage switching (ZVS) scheme for a three-level capacitor clamping inverter based on the true pulsewidth modulation (PWM) pole is proposed in this paper. With this scheme, the main switches work with ZVS through the assistance of a small rating zero current switching (ZCS) lossless auxiliary circuitry without imposing any voltage/current spikes on the main devices or any extra control complexities. Consequently, a three-level capacitor clamping inverter system can operate at a promoted switching frequency and becomes more eligible to be considered for high-power advanced applications, for example, in high-speed drives or power active filter areas. In this paper, the main circuit operation issues as regards the clamping voltage stability, damping capacitor stress, and output voltage spectrum are shortly reviewed first, after which the commutation principle, auxiliary circuitry stress analysis, and auxiliary circuitry designing methodology are presented in detail. Experimental results from a 700 V supply 3 kW half-bridge three-level capacitor clamping inverter are demonstrated which conform well to the proposal     

Zero-voltage-switching half-bridge DC-DC converter with modified PWM control method

Asymmetric control scheme is an approach to achieve zero-voltage switching (ZVS) for half-bridge isolated dc-dc converters. However, it is not suited for wide range of input voltage due to the uneven voltage and current components stresses. This paper presents a novel "duty-cycle-shifted pulse-width modulated" (DCS PWM) control scheme for half-bridge isolated dc-dc converters to achieve ZVS operation for one of the two switches without causing the asymmetric penalties in the asymmetric control and without adding additional components. Based on the DCS PWM control scheme, an active-clamp branch comprising an auxiliary switch and a diode is added across the isolation transformer primary winding in the half-bridge converter to achieve ZVS for the other main switch by utilizing energy stored in the transformer leakage inductance. Moreover, the auxiliary switch also operates at ZVS and zero-current switching (ZCS) conditions. Furthermore, during the off-time period, the ringing resulted from the oscillation between the transformer leakage inductance and the junction capacitance of two switches is eliminated owing to the active-clamp branch and DCS PWM control scheme. Hence, switching losses and leakage-inductance-related losses are significantly reduced, which provides the converter with the potential to operate at higher efficiencies and higher switching frequencies. The principle of operation and key features of the proposed DCS PWM control scheme and two ZVS half-bridge topologies are illustrated and experimentally verified.     

A New PWM-Controlled Quasi-Resonant Converter for a High Efficiency PDP Sustaining Power Module

A new pulsewidth modulation (PWM)-controlled quasi-resonant converter for a high-efficiency plasma display panel (PDP) sustaining power module is proposed in this paper. The load regulation of the proposed converter can be achieved by controlling the ripple of the resonant voltage across the primary resonant capacitor with a bidirectional auxiliary circuit, while the main switches are operating at a fixed duty ratio and fixed switching frequency. Hence, the waveforms of the currents can be expected to be optimized from the view-point of conduction loss. Furthermore, the proposed converter has good zero-voltage switching (ZVS) capability, simple control circuits, no hign-voltage ringing problem of rectifier diodes, no dc offset of the magnetizing current and low-voltage stresses of power switches. Thus, the proposed converter shows higher efficiency than that of a half-bridge LLC resonant converter under light load condition. Although it shows the lower efficiency at heavy load, because of the increased power loss in auxiliary circuit, it still shows the high efficiency around 94%. In this paper, operational principles, features of the proposed converter, and analysis and design considerations are presented. Experimental results demonstrate that the output voltage can be controlled well by the auxiliary circuit using the PWM method.      

A novel ZVS DC/DC converter for high power applications

This paper presents a novel zero voltage switch (ZVS) pulse-width modulation (PWM) DC/DC converter for high power, high output voltage applications. By using two active switches in the secondary side of a transformer, the proposed converter achieves not only ZVS of the active switches in the entire load ranges but also soft commutation of the output rectifier diodes. The proposed topology has simple structure and control strategy. Simulation results and experimental results of a 2.8 kW 200 kHz DC/DC converter are presented.     

A self-driven active clamp forward converter using the auxiliary winding of the power transformer

This study proposes a new self-driven active clamp forward converter eliminating the extra drive circuit for the active clamp switch. The converter used the auxiliary winding of the power transformer to drive the active clamp switch and a simple RC circuit to get the dead time between the two switches. The operation principle was presented and experimental results were used to verify theoretical predictions. A 100-W (5 V/20 A) prototype converter that only exhibited 1.5-turn winding number in the auxiliary winding was sufficient to drive the active clamp switch on the input of 50 V. Finally, the measured efficiency of the converter was presented and the maximum efficiency of 91% was obtained.     

一种新型软开关DC-DC PWM升压变换器设计

为提高转换效率并降低电源开关的电流应力,提出一种基于新型有源缓冲电路的PWM DC-DC升压变换器。该有源缓冲电路使用ZVT—ZCT软开关技术,分别提供了总开关ZVT开启及ZCT闭合、辅助开关ZCS开启及ZCT闭合。消除了总开关额外的电流及电压应力,消除了辅助开关电压应力,且有源缓冲电路的耦合电感降低了电流应力。另外,通过连续将二极管添加到辅助开关电路,防止来自共振电路的输入电流应力进入总开关。实验结果表明,相比传统的PWM变换器,新的DC-DC PWM升压变换器在满负荷时电流应力降低且总体效率能达到98.7%。