Supercritical fluid extraction from dried banana peel (Musa spp., genomic group AAB): Extraction yield, mathematical modeling, economical analysis and phase equilibria

Supercritical fluid extraction from dried banana peel (Musa spp., subgroup Prata, genomic group AAB, popularly known in Brazil as Enxerto) was studied. The aspects investigated were: overall extraction curve (OEC), mass transfer modeling of the yield curves, economical analysis of the process and phase equilibrium data for the pseudo-ternary system of banana peel extract, carbon dioxide and ethanol. The extraction operating conditions evaluated were: pressure ranging from 100 bar to 300 bar, temperature from 40 to 50 °C and constant solvent flow rate of 5.0 gCO₂/min. Experimental extraction data were correlated using three kinetic models based on mass transfer equations (logistic, diffusion and Esquível models). Phase equilibrium measurements were performed using pressure from 64.9 bar to 239.9 bar and mass fraction of supercritical extract from 0.52 to 3.55 wt%. Yield results ranged from 0.6 to 6.9% d.b. (dry basis). The lowest deviation between experimental and correlated data was obtained by the Logistic model, except for the curve at 300 bar and 40 °C which was best represented by the Esquível model. The economical analysis identified the possibility to apply the supercritical fluids to obtain extracts from banana peel in an industrial scale. Phase equilibrium for the supercritical extract from banana peel with carbon dioxide modified by ethanol exhibited liquid-liquid, vapor-liquid (bubble point) and vapor-liquid-liquid phase transitions. A crossover phenomenon for the systems evaluated was observed for pressures between 200 bar and 240 bar, for both groups of assays, i.e., supercritical extraction and phase equilibrium.     

Supercritical carbon dioxide extraction of triglycerides from Jatropha curcas L. seeds

This study examines the effects of pressure, temperature and solvent to solid ratio (SSR) on extraction efficiency of triglycerides from powdered Jatropha seeds by using supercritical carbon dioxide extraction. Supercritical extractions were designed for pressures ranging from 250 to 350 bar, temperatures ranging from 313 to 333 K and SSR values ranging from 65:1 to 125:1. All values were selected using response surface methodology in order to determine their effects on the concentration of triglycerides from the extracted oil. Using 3750 g of carbon dioxide over 5 h, a supercritical carbon dioxide extraction (at 350 bar, 333 K and an SSR value of 125:1) yielded 43.51% oil. The concentration and extraction efficiency (i.e. recovery) of triglycerides in the extract reached 657.1 mg/g and 97.62%, respectively. Changes in pressure presented more effective in increasing the recovery of triglycerides, but both temperature and the SSR value are important in obtaining high concentration of triglycerides from the Jatropha seeds that are useful for biodiesel materials.     

The selective thermal cis-trans isomerization of 1,2-diphenylsulfonyl ethylene in the presence of carbon dioxide

The selective isomerization of cis-1,2-diphenylsulfonyl ethylene to trans-1,2-diphenylsulfonyl ethylene proceeded in supercritical carbon dioxide above 393 K without an addition of catalyst. The product yield increased with increasing temperature and was almost constant against carbon dioxide density. The 73% of product yield was obtained at 493 K and 10 MPa of carbon dioxide pressure for 60 min. The product yield obtained in supercritical carbon dioxide was larger than those obtained in organic solvents. The supercritical carbon dioxide was a dilute solvent compared with organic solvent, which probably reduced the suppression of the reaction by dense solvent. Further, only cis-sulfonyl ethylenes isomerized among several cis-ethylene derivatives. The sulfonyl group played an important role for the isomerization.     

Supercritical fluids extraction and anti-solvent purification of carotenoids from microalgae and associated bioactivity

This study investigated co-solvent modified supercritical carbon dioxide extraction of lipids and carotenoids from the microalgal species of Nannochloropsis oculata. Supercritical carbon dioxide (SCCO₂) anti-solvent precipitation of carotenoids from the extracts following purification of Zeaxanthin was also examined. Continuous modification by ethanol of supercritical carbon dioxide extractions showed that the addition ratio was important for extraction efficiency of lipids and carotenoids. SCCO₂ extraction at 350 bar, 323 K and 16.7 wt% of ethanol addition yielded 239.7 mg of triglycerides and 7.61 mg of carotenoids per gram extract with a total yield of 15.5%. SCCO₂ anti-solvent experiments showed that the content of Zeaxanthin in the precipitate was greater than that in the fraction of normal phase column chromatography. The purest Zeaxanthin (93.8%) was then successfully isolated from the purified fraction by using a reverse-phase HPLC column chromatography. Rat macrophages treated by ultra-sonicated water extracts of the SCCO₂ defatted algae showed a positive phagocytotic activity.     

Supercritical fluid extraction of lipids from spent coffee grounds

Supercritical fluid extraction of lipids from spent coffee grounds was studied in this work. Extraction experiments were carried out with supercritical carbon dioxide at different pressure and temperature conditions to study the influence of those process parameters on the extraction rate and oil composition. Supercritical carbon dioxide extracted up to 85% of the total amount of oil of spent coffee grounds after 3 h of extraction (corresponding to a maximum yield of 15.4 g_oil/100 g_{dry spent coffee}). The fatty acid composition of the extracted oil showed the presence of fatty acids of C14, C16, C18, and C20 carbon chains. Palmitic (C16:0) and linoleic (C18:2) acids were the major fatty acids and comprise about 35% each of the total fatty acid content of the oil. A soxhlet extraction with n-hexane was done for comparison resulting in a maximum yield of oil of 18.3 g_oil/100 g_{dry spent coffee}. Finally, a diffusional model that takes into account the properties of the substrate, the solute partition between the solid and the supercritical phase, and the mass transfer coefficient and axial dispersion in the fluid phase was applied to this system and a good agreement with experimental results was obtained.     

Drying processes for preparation of titania aerogel using supercritical carbon dioxide

Supercritical carbon dioxide drying was performed for the preparation of titania aerogels from sol–gel routes. The conditions of supercritical carbon dioxide drying were 313–323 K and 7.8–15.5 MPa. The solvents in titania wet gels obtained from the sol–gel routes were replaced by acetone. The titania aerogels obtained from supercritical carbon dioxide drying form needle-like structures. In supercritical carbon dioxide drying, the extraction rates of acetone from the wet gels were measured by using an on-line Fourier transform infrared spectroscope. It was found that the titania aerogels with lower cohesion were induced from the formations of homogenous phase for carbon dioxide + acetone system and the lower extraction rates of acetone. Furthermore, titania films were prepared by the depositions of the titania aerogels on ITO-coated PET substrates. The needle-like aerogels with lower cohesion derive the titania film with high surface area.     

Supercritical impregnation of lavandin (Lavandula hybrida) essential oil in modified starch

Lavandin (Lavandula hybrida) essential oil contains components with biocide properties that can be used as substitutes of synthetic drugs in livestock. This application requires an appropriate formulation of the essential oil. In this work, supercritical impregnation of lavandin oil has been proposed as a possible formulation process, due to the high solubility of lavandin essential oil in supercritical carbon dioxide. The polymer used in this work as carrier material was starch modified with the n-octenil succinate (OSA) group, in the form of powder with a particle size of 30 μm. The effects of operational pressure (10-12 MPa), temperature (313-323 K) and lavandin oil to starch mass ratio (0.2-1) were studied. Impregnation loads ranging from 25 to 150 mg lavandin oil/g OSA-starch were obtained. The distribution coefficient of essential oil between the starch and the supercritical phase as well as the essential oil load depended on the density of CO₂.     

Effect of ethanol content on supercritical carbon dioxide extraction of caffeine from tea stalk and fiber wastes

This study presents the effect of ethanol content on supercritical carbon dioxide extraction of caffeine from tea plant wastes. Tea stalk and fiber wastes of Turkish tea plants that have no economical value were evaluated as raw material throughout the caffeine extraction experiments. These wastes were supplied from tea factory marked “Çaykur” in the east blacksea region. They were separately ground, sieved and dried at 105 °C temperature in an oven. Parameters affecting caffeine leaching from tea wastes were determined to be, ethanol flow rate, extraction time, extraction temperature, carbon dioxide flow rate, process pressure and particle size. The maximum yield of caffeine from tea stalk wastes and fiber wastes were 14.95 mg/g tea stalk and 18.92 mg/g tea fiber, respectively. When the supercritical extraction conditions used of ethanol as cosolvent have been compared with the conditions of used only carbon dioxide, approximately the same yield has been reached at 2 h extraction period instead of 7 h. Beside of saving of the time and the amount of carbon dioxide, the supercritical extraction yield with cosolvent increase had been recorded as 62.5% and 63.1%, respectively, in comparison with the chloroform extraction as conventional method of tea stalk and fiber wastes.     

Continuous extraction of glycerol acetates from their mixture using supercritical carbon dioxide

Supercritical carbon dioxide was used for partially selective extraction of triacetin from a mixture of triacetin, diacetin, and monoacetin with a molar ratio of 1:2:1. The extraction was carried out in two stages. In the first stage, a central composite design was used to optimize the four variables of pressure, temperature, liquid CO₂ flow rate, and extraction time at three levels using a semi-continuous, supercritical carbon dioxide extraction setup. The composition of the extract under the predicted optimum conditions (i.e., 109 bar, 56 °C, 0.86 mL min⁻¹, and 61 min) was about 69% triacetin accompanied by only 30% diacetin and no detectable monoacetin. In the second stage, the effect of the two factors, pressure (100, 109, and 140 bar) and liquid CO₂ flow rates of 0.86 and 1.5 mL min⁻¹ measured at average laboratory temperature (27 °C) and pressure (0.89 bar), were studied using a continuous, supercritical carbon dioxide fractionation setup equipped with a glass-bead packed column kept under a thermal gradient of 56-70 °C. The experimental design was organized as a 3 × 2 general factorial design. Under the best conditions (i.e., 140 bar and 1.5 mL min⁻¹), the extraction yield of triacetin and diacetin were 41.8 and 3.0%, respectively, without any detectable monoacetin as verified by GC-FID.     

Fischer-Tropsch synthesis: supercritical conversion using a Co/Al2O3 catalyst in a fixed bed reactor

Modeling of the supercritical fluid mixture indicated that an important increase in density occurs above a threshold of approximately 4 MPa for the reaction temperature of 220 °C studied. While transport parameters of the fluid are largely retained, the observed improvement in wax solubility was noteable.A cobalt catalyst (25%Co/γ-Al₂O₃) was used in a fixed bed reactor under a pressure/density tuned supercritical fluid mixture of n-pentane/n-hexane. By using inert gas as a balancing gas to maintain a constant pressure, the density of the supercritical fluid could be tuned near the supercritical point while maintaining constant space velocity within the reactor. The benefits of the mixture allowed for optimization of transport and solubility properties at an optimum reaction temperature for Fischer-Tropsch synthesis with a cobalt catalyst. Indeed, above 4 MPa, increases in wax yields from sampling and carefully controlled gas measurements using an internal standard demonstrated an important increase in conversion due to greater accessibility to active sites after extraction of heavy wax from the catalyst. Additional benefits included decreased methane and carbon dioxide selectivities. Decreased paraffin/(olefin+paraffin) selectivities with increasing carbon number were also observed, in line with extraction of the hydrocarbon from the pore. Faster diffusion rates of wax products resulted in lower residence times in the catalyst pores, and therefore, decreased probability for readsorption and reaction to the hydrogenated product. Even so, there was not an observable increase in the alpha value for higher carbon number products over that obtained with just the inert gas.     

Hydrothermal gasification of olive mill wastewater as a biomass source in supercritical water

In this study, the hydrothermal gasification of biomass in supercritical water is investigated. The work is of peculiar value since a real biomass, olive mill wastewater (OMW), is used instead of model biomass compounds. OMW is a by-product obtained during olive oil production, which has a complex nature characterized by a high content of organic compounds and polyphenols. The high content of organics makes OMW a desirable biomass candidate as an energy source. The hydrothermal gasification experiments for OMW were conducted with five different reaction temperatures (400, 450, 500, 550 and 600 °C) and five different reaction times (30, 60, 90, 120 and 150 s), under a pressure of 25 MPa. The gaseous products are mainly composed of hydrogen, carbon dioxide, carbon monoxide and C₁-C₄ hydrocarbons, such as methane, ethane, propane and propylene. Maximum amount of the gas product obtained is 7.71 mL per mL OMW at a reaction temperature of 550 °C, with a reaction time of 30 s. The gas product composition is 9.23% for hydrogen, 34.84% for methane, 4.04% for ethane, 0.84% for propane, 0.83% for propylene, 49.34% for carbon dioxide, and 0.88% for minor components such as n-butane, i-butane, 1-butene, i-butene, t-2-butene, 1,3-butadiene and nitrogen at this reaction conditions.     

Phase behaviour of l-lactic acid based polymers of low molecular weight in supercritical carbon dioxide at high pressures

The results of investigations of phase behaviour in the systems l-lactic acid based polymers + carbon dioxide at high pressures are presented. The measurements have been performed in wide temperature and composition ranges. Two samples of the polymer differing in molecular weight (M_n: 1080 and 3990 g/mol) have been investigated. Both samples of the polymer were characterized with the gel permeation chromatography and NMR spectroscopy. The influence of the structure of the polymer on the solubility in supercritical carbon dioxide has been discussed. The results obtained suggest that the solubility of low molecular weight l-lactic acid based polymers in supercritical carbon dioxide is not controlled by its size, but to a large extent by the character of its terminal groups. The phase behaviour in the system l-lactic acid + carbon dioxide has been also investigated and the results were compared with those for the systems composed of l-lactic acid based polymers and carbon dioxide.     

Comparison of different extraction methods for the extraction of major bioactive flavonoid compounds from spearmint (Mentha spicata L.) leaves

Different bioactive flavonoid compounds including catechin, epicatechin, rutin, myricetin, luteolin, apigenin and naringenin were obtained from spearmint (Mentha spicata L.) leaves by using conventional soxhlet extraction (CSE) and supercritical carbon dioxide (SC-CO₂) extraction at different extraction schemes and parameters. The effect of different parameters such as temperature (40, 50 and 60 °C), pressure (100, 200 and 300 bar) and dynamic extraction time (30, 60 and 90 min) on the supercritical carbon dioxide (SC-CO₂) extraction of spearmint flavonoids was investigated using full factorial arrangement in a completely randomized design (CRD). The extracts of spearmint leaves obtained by CSE and optimal SC-CO₂ extraction conditions were further analyzed by high performance liquid chromatography (HPLC) to identify and quantify major bioactive flavonoid compounds profile. Comparable results were obtained by optimum SC-CO₂ extraction condition (60 °C, 200 bar, 60 min) and 70% ethanol soxhlet extraction. As revealed by the results, soxhlet extraction had a higher crude extract yield (257.67 mg/g) comparing to the SC-CO₂ extraction (60.57 mg/g). Supercritical carbon dioxide extract (optimum condition) was found to have more main flavonoid compounds (seven bioactive flavonoids) with high concentration comparing to the 70% ethanol soxhlet extraction (five bioactive flavonoids). Therefore, SC-CO₂ extraction is considered as an alternative process compared to the CSE for obtaining the bioactive flavonoid compounds with high concentration from spearmint leaves.     

Fractionation of thyme (Thymus vulgaris L.) by supercritical fluid extraction and chromatography

Supercritical fluid chromatography (SFC) was employed to fractionate thyme (Thymus vulgaris L.) extracts, which were obtained by supercritical carbon dioxide extraction of thyme leaves. First, different supercritical extracts were produced at 313 K and at different pressures (15, 30 and 40 MPa). Thymol, a monocyclic terpenoid with recognized antiseptic, analgesic and anti-inflammatory properties, was identified and quantified in the different samples by GC-MS. Then, the supercritical extracts were fractionated by semi-preparative SFC, and different conditions such as pressure, temperature and amount of cosolvent (ethanol) employed were studied. Around a two fold increase of thymol was achieved at 15 MPa, 50 °C and 3% ethanol cosolvent, recovering 97% of the monocyclic terpenoid extracted.     

Solubility of supercritical gases in organic liquids

Chrastil (1982) [6] demonstrated that the solubility of a substance in a supercritical fluid (SCF) can be correlated with the density of the pure supercritical gas. Therefore, Chrastil's equation permits calculation of the supercritical phase composition of binary SCF + substance mixture based on the knowledge of the supercritical gas density and avoiding the use of equation of state based models.In this work, it is demonstrated that the supercritical fluid density also defines the liquid phase composition of binary systems; a density-dependent relationship is presented to calculate the solubility of supercritical gases in organic liquids. The isothermal solubility of several gases commonly employed in supercritical processing, such as carbon dioxide, methane, and ethane, in different organic liquids, including alkanes, alkenes, alcohols, acids, ketones, esters, terpenes and aromatic compounds, was successfully correlated as a function solely of the pure supercritical fluid density. As an application, pressure vs. composition phase diagrams of binary SCF + substance mixtures were obtained circumventing the use of equation of state models.     

Extraction of sesame seed (Sesamun indicum L.) oil using compressed propane and supercritical carbon dioxide

This work is aimed to investigate the extraction of sesame seed (Sesamun indicum L.) oil using supercritical carbon dioxide and compressed propane as solvents. The extractions were performed in a laboratory scale unit in a temperature and pressure range of 313-333 K and 19-25 MPa for carbon dioxide and 303-333 K and 8-12 MPa for propane extractions, respectively. A 2² factorial experimental design with three replicates of the central point was adopted to organize the data collection for both solvents. The results indicated that solvent and density were important variables for the CO₂ extraction, while temperature is the most important variable for the extraction yield with propane. The extraction with propane was much faster than that with carbon dioxide due to the fact that propane is a better solvent for vegetable oils compared to carbon dioxide. On the other hand, characteristics of extracted oil, its oxidative stability determined by DSC and chemical profile of constituent fatty acids determined by gas chromatography, were similar to both solvents. The mathematical modeling of the extraction kinetics using a second order kinetic presented good results for the extraction with both solvents.     

Impregnation of vitamin E acetate on silica mesoporous phases using supercritical carbon dioxide

Impregnation of a drug model (α-tocopheryl acetate) into mesoporous host matrices has been carried out using supercritical carbon dioxide (SC CO₂) as impregnation solvent at 15 MPa and 313 K with a flow rate of 500 g h⁻¹. The operating conditions were defined following the solute concentration in the fluid phase as a function of pressure and carbon dioxide flow rate. Solubility measurements of α-tocopheryl acetate were first performed at 313 K for pressures ranging 10-20 MPa. High values of solubility in SC CO₂ were measured: 6 wt% at 10 MPa and 14 wt% at 20 MPa. Measurements of the concentration of the solute in SC CO₂ in the experimental conditions of impregnation in dynamic mode showed than it was ten times lower than the solubility. The variations of this concentration have been studied at 313 K, for a pressure varying from 8 to 15 MPa, and for a carbon dioxide flow rate varying from 120 to 600 g h⁻¹. Two different host matrices were used: a commercial chromatographic silica support and a MCM-41-type mesoporous organized silica synthetized at the laboratory. This latter showed the best drug loading of 1.14 g per gram of adsorbent. The drug loadings obtained in supercritical media were similar to the ones obtained in liquid media using hexane as impregnation solvent. Nevertheless, the maximum loading was obtained after 1 h of impregnation in SC media while 4 h were needed in liquid media.     

Synthesis of cross-linked poly(4-vinylpyridine) and its copolymer microgels using supercritical carbon dioxide: Application in the adsorption of copper(II)

Compared with conventional precipitation polymerization method, cross-linked poly(4-vinylpyridine) (P4VP) and its microgels copolymerized with α-methacrylic acid (MAA) were synthesized through a new route of stabilizer-free polymerization in supercritical fluids. The yellow, dry, fine powders were directly obtained from precipitation polymerization of 4-vinylpyridine in supercritical carbon dioxide (scCO₂) at pressures ranging from 70.0 to 230 bar, using N,N′-methylenebisacrylamide as cross-linker. The effects of the reaction pressure, cross-linker ratio, initiator concentration, and reaction time were investigated. The capacity of this microgel for adsorption of copper(II) was also studied. At higher cross-linker concentrations, a high yield of the cross-linked P4VP microgel was generated in scCO₂, and its particle size was less than 300 nm. Polymerization of cross-linked P4VP in scCO₂ was extremely sensitive to the density of the continuous phase. The adsorption followed the Langmuir isotherm. The adsorption capacities of cross-linked P(4VP-co-MAA) and cross-linked P4VP were 47.2 and 26.9 mg g⁻¹, respectively.     

Hydrothermal reforming of bio-diesel plant waste: Products distribution and characterization

A viscous waste derived from a bio-diesel production plant, in the form of crude glycerol, was reacted under subcritical and supercritical water conditions and the product composition determined in relation to process conditions. Preliminary analysis of the original sample showed that the main constituent organic compounds were methanol (20.8 wt.%), glycerol (42.3 wt.%) and fatty acid methyl esters (33.1 wt.%). Uncatalyzed reforming experiments were carried out in a 75 ml Hastelloy-C batch reactor at temperatures between 300 °C and 450 °C and pressures between 8.5 MPa and 31 MPa. Oil/wax constituted more than 62 wt.% of the reactions products. At 300 °C, the main product was a waxy material containing mainly glycerol and fatty acid methyl esters. As the temperature increased to supercritical water conditions, low viscosity oils were produced and all of the glycerol was reacted. The oils contained mainly saturated and unsaturated fatty acid esters as well as their decomposition products. The gaseous products were carbon dioxide, hydrogen and methane and lower concentrations of carbon monoxide and C₂-C₄ hydrocarbons. No char formation was observed. However, during alkaline gasification with sodium hydroxide at 380 °C, the reaction products included a gaseous effluent containing up to 90% by volume of hydrogen, in addition to oil and significant amount of whitish solid residue (soap). Sodium hydroxide influenced the production of hydrogen via water-gas shift by the removal of carbon dioxide as sodium carbonate, but also decreased oil product possibly through saponification.     

Biodiesel production from supercritical carbon dioxide extracted Jatropha oil using subcritical hydrolysis and supercritical methylation

This study investigates supercritical carbon dioxide (SC-CO₂) extraction of triglycerides from powdered Jatropha curcas kernels followed by subcritical hydrolysis and supercritical methylation of the extracted SC-CO₂ oil to obtain a 98.5% purity level of biodiesel. Effects of the reaction temperature, the reaction time and the solvent to feed ratio on free fatty acids in the hydrolyzed oil and fatty acid esters in the methylated oil via two experimental designs were also examined. Supercritical methylation of the hydrolyzed oil following subcritical hydrolysis of the SC-CO₂ extract yielded a methylation reaction conversion of 99%. The activation energy of hydrolysis and trans-esterified reactions were 68.5 and 45.2 kJ/mole, respectively. This study demonstrates that supercritical methylation preceded by subcritical hydrolysis of the SC-CO₂ oil is a feasible two-step process in producing biodiesel from powdered Jatropha kernels.