阴极流道分流进气对燃料电池性能影响的实验研究

针对高工作电流密度下,燃料电池内局部水淹导致的传质损失问题,本研究提出了一种阴极流道多进口分流进气方式。实验研究了三种典型分流口位置及分流进量对电池性能的影响。研究发现随着分流口远离阴极主进气口,电池性能呈现先上升后下降的趋势,且当分流口靠近主进气口时,增加分流量有助于电池性能提升,但分流量的增加对电池性能的提升存在一个极限值;因此,在对电池进行分流进气优化时需综合考虑分流口位置和分流量的影响。当分流口为SIP-30%且分流量为按化学当量比ξc = 0.75取值时,分流进气方式相比传统进气方式,电池的最大功率密度高出17.8%。     

Innovative cathode flow-field design for passive air-cooled polymer electrolyte membrane (PEM) fuel cell stacks

A novel cathode flow-field design suitable for a passive air-cooled polymer electrolyte membrane (PEM) fuel cell stack is proposed to enhance the water-retaining capability under excess dry air supply conditions. The innovative cathode flow-field is designed to supply more air to the cooling channels and further enables deceleration of the reactant air in the gas channels and acceleration of the coolant air in the cooling channels simultaneously along the air flow path. Therefore, the design facilitates the waste heat removal through the cooling channels while the water removal by the reactant air is minimized. The conceptual cathode flow-field design is validated using a three-dimensional PEM fuel cell model. The detailed simulation results clearly demonstrate that the new cathode flow-field design exhibits superior water-retaining capability compared with a conventional cathode flow-field design (parallel flow channel configuration) under typical air-cooled fuel cell operating conditions. This study provides a new strategy to design cathode flow-fields to alleviate notorious membrane dehydration and unstable performance issues in a passive air-cooled PEM fuel cell stack.     

Effect of serpentine flow-field designs on performance of PEMFC stacks for micro-CHP systems

Serpentine flow-fields are widely used for polymer electrolyte membrane (PEM) fuel cells due to effective water removal. In this study, the effects of serpentine flow-field designs on the performance of a commercial-scale PEM fuel cell stack for micro-CHP (Combined Heat & Power) systems, which use reformed gas as fuel, are investigated by performing both computational fluid dynamics (CFD) simulations and experimental measurements. First, we design four different serpentine flow-fields in which the total channel area (defined as open channel area in this study) of a flow-field plate is altered without changing other design parameters such as the channel cross-sectional area and the channel length. Then, CFD simulations and experimental measurements are performed to assess the performance of each flow-field design. The CFD simulation results show that the current density distributions and average current densities are very insensitive to the open channel area. Thus, the information from the simulations is not sufficient to judge whether the open channel area affects the performance of a PEM fuel cell. On the other hand, the experimental measurements indicate that the performances of four fuel cell stacks, each with one of the four flow-field designs used in the simulations, are considerably different. Increasing the open channel area of a serpentine flow-field improves the performance of the PEM fuel cell up to a certain extent.     

An inverse geometry design problem for optimization of single serpentine flow field of PEM fuel cell

The cathode flow-field design of a proton exchange membrane fuel cell (PEMFC) determines its reactant transport rates to the catalyst layer and removal rates of liquid water from the cell. This study optimizes the cathode flow field for a single serpentine PEM fuel cell with 5 channels using the heights of channels 2–5 as search parameters. This work describes an optimization approach that integrates the simplified conjugated-gradient scheme and a three-dimensional, two-phase, non-isothermal fuel cell model. The proposed optimal serpentine design, which is composed of three tapered channels (channels 2–4) and a final diverging channel (channel 5), increases cell output power by 11.9% over that of a cell with straight channels. These tapered channels enhance main channel flow and sub-rib convection, both increasing the local oxygen transport rate and, hence, local electrical current density. A diverging, final channel is preferred, conversely, to minimize reactant leakage to the outlet. The proposed combined approach is effective in optimizing the cathode flow-field design for a single serpentine PEMFC. The role of sub-rib convection on cell performance is demonstrated.     

The impact of channel assembled angle on proton exchange membrane fuel cell performance

A three-dimensional, two-phase, multi-component model is used to investigate the effects of channel assembled angle on the performance of proton exchange membrane (PEM) fuel cell, including distribution of current density, membrane water content and local temperature. The flow-fields are assembled by single serpentine channels in anode and cathode with intersection angles of 0°, 90°, 180° and 270°, respectively. At high inlet humidity condition each flow-field has its owned strengths. Flow-fields with channel assembled angles of 0°, 90° and 270° show most uniform membrane water content, current density and local temperature distributions, respectively. However, at low inlet humidity condition, flow-field with channel assembled angle of 90° represents highest performance and uniformities in all aspects. Flow-field design for PEM fuel cell should take into account the effects of channel assembled angle on cell performance.     

Numerical study of water management in the air flow channel of a PEM fuel cell cathode

The water management in the air flow channel of a proton exchange membrane (PEM) fuel cell cathode is numerically investigated using the FLUENT software package. By enabling the volume of fraction (VOF) model, the air–water two-phase flow can be simulated under different operating conditions. The effects of channel surface hydrophilicity, channel geometry, and air inlet velocity on water behavior, water content inside the channel, and two-phase pressure drop are discussed in detail. The results of the quasi-steady-state simulations show that: (1) the hydrophilicity of reactant flow channel surface is critical for water management in order to facilitate water transport along channel surfaces or edges; (2) hydrophilic surfaces also increase pressure drop due to liquid water spreading; (3) a sharp corner channel design could benefit water management because it facilitates water accumulation and provides paths for water transport along channel surface opposite to gas diffusion layer; (4) the two-phase pressure drop inside the air flow channel increases almost linearly with increasing air inlet velocity.     

Treatment of two-phase flow in cathode gas channel for an improved one-dimensional proton exchange membrane fuel cell model

It has been reported recently that water flooding in the cathode gas channel has significant effects on the characteristics of a proton exchange membrane fuel cell. A better understanding of this phenomenon with the aid of an accurate model is necessary for improving the water management and performance of fuel cell. However, this phenomenon is often not considered in the previous one-dimensional models where zero or a constant liquid water saturation level is assumed at the interface between gas diffusion layer and gas channel. In view of this, a one-dimensional fuel cell model that includes the effects of two-phase flow in the gas channel is proposed. The liquid water saturation along the cathode gas channel is estimated by adopting Darcy’s law to describe the convective flow of liquid water under various inlet conditions, i.e. air pressure, relative humidity and air stoichiometry. The averaged capillary pressure of gas channel calculated from the liquid water saturation is used as the boundary value at the interface to couple the cathode gas channel model to the membrane electrode assembly model. Through the coupling of the two modeling domains, the water distribution inside the membrane electrode assembly is associated with the inlet conditions. The simulation results, which are verified against experimental data and simulation results from a published computational fluid dynamics model, indicate that the effects of relative humidity and stoichiometry of inlet air are crucial to the overall fuel cell performance. The proposed model gives a more accurate treatment of the water transport in the cathode region, which enables an improved water management through an understanding of the effects of inlet conditions on the fuel cell performance.     

Experimental investigations on liquid water removal from the gas diffusion layer by reactant flow in a PEM fuel cell

The cross flow from channel to channel through gas diffusion layer (GDL) under the land could play an important role for water removal in proton exchange membrane (PEM) fuel cells. In this study, characteristics of liquid water removal from GDL have been investigated experimentally, through measuring unsteady pressure drop in a cell which has the GDL initially wet with liquid water. The thickness of GDL is carefully controlled by inserting various thicknesses of metal shims between the plates. It has been found that severe compression of GDL could result in excessive pressure drop from channel inlet to channel outlet. Removing liquid water from GDL by cross flow is difficult for GDL with high compression levels and for low inlet air flow rates. However, effective water removal can still be achieved at high compression levels of GDL if the inlet air flow rate is high. Based on different compressed GDL thicknesses, different GDL porosities and permeabilities were calculated and their effects on the characteristics of liquid water removal from GDL were evaluated. Visualization of liquid water transport has been conducted by using transparent flow channel, and liquid water removal from GDL under the land was observed for all the tested inlet air flow rates, which confirms that cross flow is practically effective to remove the liquid water accumulated in GDL under the land area.     

Numerical studies of liquid water behaviors in PEM fuel cell cathode considering transport across different porous layers

In this paper, a two-phase two-dimensional PEM fuel cell model, which is capable of handling liquid water transport across different porous materials, is employed for parametric studies of liquid water transport and distribution in the cathode of a PEM fuel cell. Attention is paid particularly to the coupled effects of two-phase flow and heat transfer phenomena. The effects of key operation parameters, including the outside cell boundary temperature, the cathode gas humidification condition, and the cell operation current, on the liquid water behaviors and cell performance have been examined in detail. Numerical results elucidate that increasing the fuel cell temperature would not only enhance liquid water evaporation and thus decrease the liquid saturation inside the PEM fuel cell cathode, but also change the location where liquid water is condensed or evaporated. At a cell boundary temperature of 80 °C, liquid water inside the catalyst layer and gas diffusion media under the current-collecting land would flow laterally towards the gas channel and become evaporated along an interface separating the land and channel. As the cell boundary temperature increases, the maximum current density inside the membrane would shift laterally towards the current-collecting land, a phenomenon dictated by membrane hydration. Increasing the gas humidification condition in the cathode gas channel and/or increasing the operating current of the fuel cell could offset the temperature effect on liquid water transport and distribution.     

Effects of inlet humidification on PEM fuel cell dynamic behaviors

The dynamic behaviors of a proton exchange membrane (PEM) fuel cell have been studied both experimentally and numerically. The objective of this paper is to investigate the effects of cathode inlet humidification on PEM fuel cell load change operations and the fuel cell performance during a simulated start‐up process. The PEM fuel cell was found to respond quickly and reproducibly to load changes. It was also found that an increase in the cathode inlet humidification significantly influences the start‐up performance of a PEM fuel cell. The cathode inlet relative humidity (RH) under 30% significantly dropped the cell dynamic performance. Extensive numerical simulations, with the transient processes of load jump and gradual changes considered, were performed to characterize dynamic responses of a singe‐channel PEM fuel cell under different inlet humidification levels. The results showed that the response time for a fuel cell to reach steady state depends on water accumulation in the membrane, which is consistent with the experimental results. Copyright © 2010 John Wiley & Sons, Ltd.     

Along‐channel flooding prediction of polymer electrolyte membrane fuel cells

Non‐uniform current distribution in polymer electrolyte membrane (PEM) fuel cells results in local over‐heating, accelerated ageing, and lower power output than expected. This issue is quite critical when a fuel cell experiences water flooding. In this study, the performance of a PEM fuel cell is investigated under cathode flooding conditions. A two‐dimensional approach is proposed for a single PEM fuel cell based on conservation laws and electrochemical equations to provide useful insight into water transport mechanisms and their effect on the cell performance. The model results show that inlet stoichiometry and humidification, and cell operating pressure are important factors affecting cell performance and two‐phase transport characteristics. Numerical simulations have revealed that the liquid saturation in the cathode gas distribution layer (GDL) could be as high as 20%. The presence of liquid water in the GDL decreases oxygen transport and surface coverage of active catalyst, which in turn degrades the cell performance. The thermodynamic quality in the cathode flow channel is found to be greater than 99.7%, indicating that liquid water in the cathode gas channel exists in very small amounts and does not interfere with the gas phase transport. A detailed analysis of the operating conditions shows that cell performance should be optimized based on the maximum average current density achieved and the magnitude of its dispersion from its mean value. Copyright © 2010 John Wiley & Sons, Ltd.     

Three dimensional,two phase flow mathematical model for PEM fuel cell: Part II. Analysis and discussion of the internal transport mechanisms

The internal transport mechanisms, which were acquired from the modeling results in Part I of this series, are discussed and compared for PEM fuel cells with a conventional flow field and an interdigitated flow field. The modeling results show that the oxygen concentration fraction in an interdigitated flow field is higher than that in a conventional flow field to increase the reaction rate, and the liquid water saturation in the former flow field is much less than that in the latter one at the cathode side to reduce the concentration overpotential largely. However, if the cathode inlet air in a PEM fuel cell with interdigitated flow field is not humidified, the performance of this fuel cell is inferior to that of a PEM fuel cell with conventional flow field because of a larger ohmic overpotential. As a result, the humidification is important for an interdigitated flow field to acquire a much better performance than a conventional flow field.     

Assisted water management in a PEMFC with a modified flow field and its effect on performance

This work designed and tested innovative flow channels in order to improve water management in a polymer electrolyte membrane fuel cell (PEMFC). The design employed slanted channels with an angle of 20° in a flow plate to collect the liquid water that permeated from the gas diffusion layers. The effects of orientations of the slanted channels in up-slanted and down-slanted directions and relative humidity levels on the cell performance were investigated. The experimental results showed that modifying the anode flow field using down-slanted channels provided higher cell performance. Water concentration at the gas diffusion layer is reduced resulting in more back diffusion of water from the cathode to anode, thus inducing membrane hydration and improving the conductivity. Promotion of water removal by applying down-slanted channels in the cathode side did not improve the performance. This work has demonstrated that channel cross-section design alone could improve the PEM fuel cell performance. The anode down-slanted cell indeed improved the performances at extremely wet condition and the power was equally good as that without modified flow channel at less wet condition.     

Experimental study on the performance of PEM fuel cells with interdigitated flow channels

In this work, the effects of interdigitated flow channel design on the cell performance of proton exchange membrane fuel cells (PEMFCs) are investigated experimentally. To compare the effectiveness of the interdigitated flow field, the performance of the PEM fuel cells with traditional flow channel design is also tested. Besides, the effects of the flow area ratio and the baffle-blocked position of the interdigitated flow field are examined in details. The experimental results indicate that the cell performance can be enhanced with an increase in the inlet flow rate and cathode humidification temperature. Either with oxygen or air as the cathode fuel, the cells with interdigitated flow fields have better performance than conventional ones. With air as the cathode fuel, the measurements show that the interdigitated flow field results in a larger limiting current density, and the power output is about 1.4 times that with the conventional flow field. The results also show that the cell performance of the interdigitated flow field with flow area ratio of 40.23% or 50.75% is better than that with 66.75%.     

A parametric study of multi-phase and multi-species transport in the cathode of PEM fuel cells

In this study, a mathematical model is developed for the cathode of PEM fuel cells, including multi-phase and multi-species transport and electrochemical reaction under the isothermal and steady-state conditions. The conservation equations for mass, momentum, species and charge are solved using the commercial software COMSOL Multiphysics. The catalyst layer is modeled as a finite domain and assumed to be composed of a uniform distribution of supported catalyst, liquid water, electrolyte and void space. The Stefan–Maxwell equation is used to model the multi-species diffusion in the gas diffusion and catalyst layers. Owing to the low relative species' velocity, Darcy's law is used to describe the transport of gas and liquid phases in the gas diffusion and catalyst layers. A serpentine flow field is considered to distribute the oxidant over the active cathode electrode surface, with pressure loss in the flow direction along the channel. The dependency of the capillary pressure on the saturation is modeled using the Leverette function and the Brooks and Corey relation. A parametric study is carried out to investigate the effects of pressure drop in the flow channel, permeability, inlet relative humidity and shoulder/channel width ratio on the performance of the cell and the transport of liquid water. An inlet relative humidity of 90 and 80% leads to the highest performance in the cathode. Owing to liquid water evaporation, the relative humidity in the catalyst layer reaches 100% with an inlet relative humidity of 90 and 80%, resulting in a high electrolyte conductivity. The electrolyte conductivity plays a significant role in determining the overall performance up to a point. Further, the catalyst layer is found to be important in controlling the water concentration in the cell. The cross-flow phenomenon is shown to enhance the removal of liquid water from the cell. Moreover, a shoulder/channel width ratio of 1:2 is found to be an optimal ratio. A decrease in the shoulder/channel ratio results in an increase in performance and an increase in cross flow. Finally, the Leverette function leads to lower liquid water saturations in the backing and catalyst layers than the Brooks and Corey relation. The overall trend, however, is similar for both functions. Copyright © 2007 John Wiley & Sons, Ltd.     

Numerical investigation of the impact of two-phase flow maldistribution on PEM fuel cell performance

Flow maldistribution usually happens in PEM fuel cells when using common inlet and exit headers to supply reactant gases to multiple channels. As a result, some channels are flooded with more water and have less air flow while other channels are filled with less water but have excessive air flow. To investigate the impact of two-phase flow maldistribution on PEM fuel cell performance, a Volume of Fluid (VOF) model coupled with a 1D MEA model was employed to simulate two parallel channels. The slug flow pattern is mainly observed in the flow channels under different flow maldistribution conditions, and it significantly increases the gas diffusion layer (GDL) surface water coverage over the whole range of simulated current densities, which directly leads to poor fuel cell performance. Therefore, it is recommended that liquid and gas flow maldistribution in parallel channels should be avoided if possible over the whole range of operation. Increasing the gas stoichiometric flow ratio is not an effective method to mitigate the gas flow maldistribution, but adding a gas inlet resistance to the flow channel is effective in mitigating maldistribution. With a carefully selected value of the flow resistance coefficient, both the fuel cell performance and the gas flow distribution can be significantly improved without causing too much extra pressure drop.     

Impact of channel geometry on two-phase flow in fuel cell microchannels

An important function of the gas delivery channels in PEM fuel cells is the evacuation of water at the cathode. The resulting two-phase flow impedes reactant transport and causes parasitic losses. There is a need for research on two-phase flow in channels in which the phase fraction varies along the flow direction as in operating fuel cells. This work studies two-phase flow in 60 cm long channels with distributed water injection through a porous GDL wall to examine the physics of flows relevant to fuel cells. Flow regime maps based on local gas and liquid flow rates are constructed for experimental conditions corresponding to current densities between 0.5 and 2 A cm⁻² and stoichiometric coefficients from 1 to 4. Flow structures transition along the length of the channel. Stratified flow occurs at high liquid flow rates, while intermittent slug flow occurs at low liquid flow rates. The prevalence of stratified flow in these serpentine channels is discussed in relation to water removal mechanisms in the cathode channels of PEM fuel cells. Corners facilitate formation of liquid films in the channel, but may reduce the water-evacuation capability. This analysis informs design guidelines for gas delivery microchannels for fuel cells.     

A flow channel design procedure for PEM fuel cells with effective water removal

Proper water management in polymer electrolyte membrane (PEM) fuel cells is critical to achieve the potential of PEM fuel cells. Membrane electrolyte requires full hydration in order to function as proton conductor, often achieved by fully humidifying the anode and cathode reactant gas streams. On the other hand, water is also produced in the cell due to electrochemical reaction. The combined effect is that liquid water forms in the cell structure and water flooding deteriorates the cell performance significantly. In the present study, a design procedure has been developed for flow channels on bipolar plates that can effectively remove water from the PEM fuel cells. The main design philosophy is based on the determination of an appropriate pressure drop along the flow channel so that all the liquid water in the cell is evaporated and removed from, or carried out of, the cell by the gas stream in the flow channel. At the same time, the gas stream in the flow channel is maintained fully saturated in order to prevent membrane electrolyte dehydration. Sample flow channels have been designed, manufactured and tested for five different cell sizes of 50, 100, 200, 300 and 441 cm². Similar cell performance has been measured for these five significantly different cell sizes, indicating that scaling of the PEM fuel cells is possible if liquid water flooding or membrane dehydration can be avoided during the cell operation. It is observed that no liquid water flows out of the cell at the anode and cathode channel exits for the present designed cells during the performance tests, and virtually no liquid water content in the cell structure has been measured by the neutron imaging technique. These measurements indicate that the present design procedure can provide flow channels that can effectively remove water in the PEM fuel cell structure.     

Modeling and control of air stream and hydrogen flow with recirculation in a PEM fuel cell system—I. Control-oriented modeling

Transient behavior is one of the key requirements for the vehicular application of proton exchange membrane (PEM) fuel cell. The goal of this study is to develop a dynamic model of PEM fuel cell system (FCS) that is capable of characterizing the mixed effects of gas flow, pressure and humidity. In addition to the model of air supply system, the anode recirculation is also presented in this paper by an analytical model of injection pump. A steady-state, isothermal analytical fuel cell model is adopted to analyze the mass transfer in the diffusion layer and water transportation in the membrane. The liquid water accumulation in the cathode flow channel is described by a finite-rate phase-change model and the cathode flooding in the diffusion layer is also discussed. The transient phenomena in FCS are captured by the mechanical inertia of compressor and flow filling in lumped-parameter volumes of manifolds, anode and cathode.     

Maintaining desired level of relative humidity throughout a fuel cell with spatially variable heat removal rates

A concept of using the product water to internally humidify the air stream in a PEM fuel cell without external humidification is investigated by a simple, pseudo 2-D model along a single channel. This model takes into account the mass and energy balance, water and heat generation rates, heat removal, and water transport through the membrane. The model and thus the concept were confirmed experimentally using a 5-segment fuel cell. The temperature of each segment could be individually controlled, and the temperature and humidity of air could be measured between each segment. A temperature profile has been established, by applying spatially variable heat removal rates along the cathode channel, that results in relative humidity being close to 100% throughout the cell without any external humidification. The concept may be applied to a fuel cell stack resulting in simplification of the suporting system by avoiding external humidification.