A Review on Wear and Friction Performance of Carbon–Carbon Composites at High Temperature

Carbon–carbon (C/C) composite is one of the best ceramic matrix composite due to its high mechanical properties and applications at control environments in various sectors. Carbon–carbon composite is made of woven carbon fibers; carbonaceous polymers and hydrocarbons are used as matrix precursors. These composites generally have densities <2.0 g/cm³ even after densification. C/C composites have good frictional properties and thermal conductivity at high temperature. Also C/C composite can be used as brake pads in high‐speed vehicles. In spite of various applications, C/C composites are very much prone to oxidation at high temperature. Therefore, C/C composites must be protected from oxidation for the use at high temperature.     

Elaboration of Ultra‐High Molecular Weight Polyethylene/Carbon Nanotubes Electrospun Composite Fibers

Micron‐sized fibers of UHMWPE reinforced with CNT were fabricated by the electrospinning process. Conditions for a metastable mutual solution of UHMWPE and CNTs were found at elevated temperature. These solutions were used for electrospining using a device having controlled temperature and gaseous environment around the electrospun liquid jet. The fabricated micron‐sized fibers exhibited the reinforcing CNTs as self‐organized nano‐ropes embedded within them. A post‐spinning drawing process enhanced the mechanical properties of the composite fibers to the level of 6.6 GPa strength and elongation at break of 6%. The CNT nano‐ropes form spontaneously in the liquid jet during electrospinning, and provide the reinforcement framework which is amenable for post‐drawing of the fibers for subsequent utilization as composite nanofibers. The experimental results exhibit the highest strength value reported to date for electrospun fibers.

     

Numerical Simulation of Mesoscopic Mechanical Behaviors of Gradual Multi‐Fiber‐Reinforced Polymer Matrix Composites

Summary: To simulate the deformation and the fracture of gradual multi‐fiber‐reinforced polymer matrix composites, a numerical simulation method for the mesoscopic mechanical behaviors was developed on the basis of the finite element and the Monte Carlo methods. The results indicate that the strength of a composite increases if the variability of statistical fiber strengths is decreased.

Normalized strength distributions plotted in the Weibull form of versus for composites with varying WM.     

Atom Transfer Radical Block Copolymerization of 2‐(N,N‐Dimethylamino)ethyl Methacrylate and 2‐Hydroxyethyl Methacrylate

Block copolymerization of 2‐(N,N‐dimethylamino)ethyl methacrylate (DMAEMA) with 2‐hydroxyethyl methacrylate (HEMA) via atom transfer radical polymerization (ATRP) was studied in methanol using a macroinitiator method and a “one‐pot” sequential addition method. The polymerization sequence of the two monomers strongly affected the block copolymer formation. When DMAEMA was used as the first monomer, both methods produced block copolymer samples containing significant amounts of DMAEMA homopolymer chains, because of the elimination of active halogen chain‐ends during the preparation of polyDMAEMA. Well‐controlled block copolymers with various block lengths were obtained via the macroinitiator method when polyHEMA was used as macroinitiator to initiate the polymerization of DMAEMA. The sequential addition method, in which HEMA was polymerized first with 90% conversion and DMAEMA was subsequently added, also yielded controlled block copolymers when the polymerization was carried out at room temperature with the DMAEMA conversion below 60%. Increasing the temperature to 60 °C promoted the copolymerization rate but the reaction suffered from gel formation. The addition of water to the system accelerated the polymerization rate, but led to the loss of the system livingness.

Gel permeation chromatograms of poly(HEMA‐b‐DMAEMA). The samples were prepared in methanol at room temperature with different block molecular weights using the macroinitiator method.     

Modification of the Carbon Fiber Surface by Oxygen Plasma and its Influence on Adhesion Strength in Acrylate-Based Composites Cured by Electron Beam and Ultra Violet Light

Oxygen plasma was used to modify the surface properties of carbon fibers and their adhesion strength with an acrylate resin cured by electron beam. A characterization of the surface topography and the surface chemistry was carried out (topography at a micrometric and nanometric scale, specific surface area, temperature programmed desorption, and X-ray photoelectron spectroscopy). The topography remained unchanged. Regarding the surface chemistry, carboxylic acids, alcohols, lactones, and ethers were created and their location was at the outer surface of the fibers. A pull-out test was used to measure the adhesion strength with the acrylate resin cured by electron beam. For comparison, an isothermal UV curing was also investigated. The value of the interfacial shear strength was increased only in the case of UV curing. No improvement was observed with electron beam curing, which highlighted the generation of an interphase, the mechanical properties of which are dependent on the processing conditions.     

Surface Modification of Wood Fiber and Preparation of a Wood Fiber–Polypropylene Hybrid by In situ Polymerization

The surface functionalization of wood fiber was performed by chemical modification with bi‐functional organo‐silane 7‐octenyldimethylchlorosilane (7‐ODMCS) and mono‐functional organo‐silane n‐octyldimethylchlorosilane (n‐ODMCS). The chloro functionality of organo‐silane modifiers was utilized to functionalize wood fiber. The resulting modified fiber was characterized for thermal stability (thermal gravimetric analysis), presence of organic groups on the surface (Fourier‐transform IR), for particle size (microscopy) and for its hydrophobicity by dispersing in toluene. The modified fiber was used for in situ polymerization of propylene to obtain a wood fiber–polypropylene hybrid. The terminal olefin functionality of 7‐ODMCS was utilized for co‐polymerization of propylene during in situ polymerization. The wood fiber–polypropylene hybrid samples were characterized for thermal analysis. In order to confirm the co‐polymerization of propylene in 7‐ODMCS modified fiber during in situ polymerization, n‐ODMCS modified fiber having no olefin functionality was also used in in situ polymerization.

     

Fabrication and Properties of Vegetable‐Oil‐Based Glass Fiber Composites by Ring‐Opening Metathesis Polymerization

Glass fiber biobased composites have been prepared by ROMP of a commercially available vegetable oil derivative possessing an unsaturated bicyclic moiety, and DCPD. The resins and the corresponding composites have been characterized thermophysically and mechanically. Higher DCPD content yields materials with higher glass transition temperatures. Glass fibers significantly improve the tensile modulus of the resin from 28.7 to 168 MPa. These biobased composites utilize only a limited amount of a petroleum‐based monomer, while employing substantial amounts of a renewable resource.

     

Harnessing the Melting Peculiarities of Ultra‐High Molecular Weight Polyethylene Fibers for the Processing of Compacted Fiber Composites

Summary: Compacted fiber composites offer unique properties due to their lack of an extraneous matrix. The conditions of processing ultra‐high molecular weight polyethylene (UHMWPE) fibers were simulated in a heated pressure cell. In situ X‐ray diffraction measurements were used to follow the relevant transitions and the changes in the degree of crystallinity during melting and crystallization. The results strongly support the suggestion that the hexagonal crystal phase, in which the chain conformation is extremely mobile on the segmental level, constitutes the physical basis of compaction technologies for processing UHMWPE fibers into a single‐polymer composite. This report suggests that using a pseudo‐phase diagram outlining the occurrence of different phases during slow heating and the degree of crystallinity can provide valuable insight into the technological parameters relevant for optimal processing conditions.

Degree of crystallinity as a function of pressure and temperature in a region relevant to compaction processes.     

Enhancement of Mechanical and Self‐Healing Performance in Multiwall Carbon Nanotube/Rubber Composites via Diels–Alder Bonding

Mechanically robust and self‐healing rubbers are highly desired to satisfy the increasing demand of high‐performance smart tires and related materials. Herein, a self‐healing rubber nanocomposite with enhanced mechanical and self‐healing performance based on Diels–Alder chemistry has been investigated. The furfuryl grafted styrene‐butadiene rubber and furfuryl terminated MWCNT (MWCNT‐FA) are reacted with bifunctional maleimide to form a covalently bonded and reversibly cross‐linked rubber composite. Obvious reinforcing effect is obtained at high cross‐linking density. Over 200–300% increase in the Young's modulus and toughness can be achieved in the rubber nanocomposites with 5 wt% MWCNT‐FA. Meanwhile, the healing efficiency increased with MWCNT‐FA content. MWCNT‐FA plays dual roles of effective reinforcer and a kind of healant.

     

Preparation of Nano‐Polyethylene Fibers and Floccules by Extrusion Polymerization Under Atmospheric Pressure Using the SBA‐15‐Supported Cp2ZrCl2 Catalytic System

Summary: Nano‐polyethylene fibers and floccules were prepared under atmospheric pressure via ethylene extrusion polymerization in suit, using the SBA‐15‐supported Cp₂ZrCl₂ catalytic system. The major morphology units in the samples were fibers and floccules. The diameter of the single nano‐fibers was 120–200 nm. The single nano‐fibers could aggregate to form fiber aggregates and bundles. The number of PE floccules increased with extension of polymerization time, while the melting point of PE with nano‐fibers was little higher than that of common polyethylene.

SEM micrograph of the nano‐polyethylene fibers produced at a polymerization time of 60 min: micro‐fibers and floccule surface morphologies.     

Mechanical Properties of Thermoplastic Butadiene–Styrene (SBS) and Oxidized Short Carbon Fibre Composites

This work reports on some results of research conducted on composite materials consisting of a butadiene–styrene (SBS) thermoplastic elastomer matrix filled with short carbon fibres previously subjected to oxidative treatment to increase the surface functionality. Scanning electron microscopy confirms the existence of interactions between the matrix and the fibre, which are not observed for commercial fibre fillers and which translate into mechanical strength increments, in terms of the Young’s modulus, tensile and tear strengths for the oxidized fibre composites. The stress–strain curves of the composites show yield point phenomena as strain is applied longitudinally to the main fibre orientation. In oxidized fibre composites the stress and strain coordinates are a function of the degree of oxidation (greater strain for more strongly oxidized fibre) and fibre strength (lower stress for longer treatment times). © 1997 SCI.     

A New Halogen‐Free Flame Retardant Based on 9,10‐Dihydro‐9‐oxa‐10‐phosphaphenanthrene‐10‐oxide for Epoxy Resins and their Carbon Fiber Composites for the Automotive and Aviation Industries

The pyrolysis and fire behavior of halogen‐free flame‐retarded DGEBA/DMC, RTM6 and their corresponding 60 vol.‐% carbon fibers (CF) composites were investigated. A novel phosphorous compound (DOPI) was used. Its action is dependent on the epoxy matrix. DGEBA/DMC and DOPI decompose independently of each other. Only flame inhibition occurs in the gas phase. RTM6 shows flame inhibition and a condensed phase interaction increasing charring. Both mechanisms decrease with increasing irradiance, whereas in RTM6‐CF charring is suppressed at low ones. RTM6 + DOPI shows a higher LOI (34.2%) than DGEBA/DMC + DOPI and a V‐0 classification in UL 94. Adding CF only enhances the LOI, DOPI + CF leads to a superposition in LOI for DGEBA/DMC‐CF + DOPI (31.8%, V‐0) and a synergism for RTM6‐CF + DOPI (47.7%, V‐0).

     

Interphase degradation of three‐dimensional Cf/SiC–ZrC–ZrB2 composites fabricated via reactive melt infiltration

Layer‐structured interphase, existing between carbon fiber and ultrahigh‐temperature ceramics (UHTCs) matrix, is an indispensable component for carbon fiber reinforced UHTCs matrix composites (C_f/UHTCs). For C_f/UHTCs fabricated by reactive melt infiltration (RMI), the interphase inevitably suffers degradation due to the interaction with the reactive melt. Here, C_f/SiC–ZrC–ZrB₂ composite was fabricated by reactive infiltration of ZrSi₂ melt into sol‐gel prepared C_f/B₄C–C preform. (PyC–SiC)₂ interphase was deposited on the fiber to investigate the degradation mechanism under ZrSi₂ melt. It was revealed that the degraded interphase exhibited typical features of Zr aggregation and SiC residuals. Moreover, the Zr species diffused across the interphase and formed nanosized ZrC phase inside the fiber. A hybrid mechanisms of chemical reaction and physical melting were proposed to reveal the degradation mechanism according to characterization results and heat conduction calculations. Based on the degradation mechanism, a potential solution to mitigate interphase degradation is also put forward.     

Surface modification of polyimide fibers by novel alkaline–solvent hydrolysis to form high‐performance fiber‐reinforced composites

We modified polyimide (PI) fibers by a novel hydrolysis approach and fabricated PI‐fiber‐reinforced novolac resin (NR) composites with enhanced mechanical properties. We first used an alkaline–solvent mixture containing potassium hydroxide liquor and dimethylacetamide (DMAc) for the surface modification of the PI fibers. The results indicate that the surface roughness and structure of the PI fibers were controlled by the hydrolysis time and the content of DMAc. With the optimized hydrolysis conditions, the tensile modulus of modified PI fibers improved 15% without compromises in the fracture stress, fracture strain, or thermal stability. The interfacial shear strength between the modified PI fibers and NR increased 57%; this indicated a highly enhanced interfacial adhesion. Finally, the tensile and flexural strengths of the composites increased 72 and 53%, respectively. This research provides an effective method for the surface modification of PI fibers and expands their applications for high‐performance composites. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46595.     

Al2O3 Nanoparticulate LZS Glass–Ceramic Matrix Composites for Production of Multilayered Materials

This work reports the processing steps of Al₂O₃ (1–5 vol%) nanoparticulate (d_V.50 = 13 nm) LZS glass–ceramic matrix (19.58Li₂O·11.10ZrO₂·69.32SiO₂, mol%, d_v.50 = 3.5 μm) composites for production of multilayered materials with thermal expansion gradients obtained by tape casting. Suspensions were prepared in water to solids contents ranging from 40 to 47 vol% using ammonium polyacrylate as a deflocculant, and an acrylic copolymer and polyvinyl alcohol as binders. Optimum performance was achieved by sonication and controlling the rheological properties for every step of the process. To prepare the composites, different concentrations (1, 2.5 and 5 vol%) of nanoalumina were added to fresh, as‐prepared LZS suspensions, by changing the solid contents as required to maintain similar viscosities. Green tapes with high uniformity, without macroscopic defects and easy to handle were sintered to relative densities between 89% and 94%. Dense and homogeneous laminates with gradual composition with increasing concentrations of alumina were obtained.     

Gas‐Phase Assisted Surface Polymerization Behavior of β‐Propiolactone on Inorganic and Organic Substrates and Consequent Composite Production

Summary: Gas‐phase assisted surface polymerization (GASP) of β‐propiolactone (βPL) was investigated using substrate‐supported anionic initiators to produce a strongly bonded poly(β‐propiolactone) (PPL)/CaO composite and a novel PPL crystalline deposit with a high melting point value on Al plates. The polymerization of βPL smoothly proceeded in the gas phase to give high‐molecular‐weight PPLs having high PDI values. An almost linear relationship between value and incremental increase in the deposit suggested the living nature of the GASP of βPL. The obtained polymer‐coated substrates, especially PPL/CaO composite, showed strong interaction at the organic/inorganic interface. Moreover, the thermal and structural analyses of deposits revealed that some specific conformations were formed on CaO powder and Al plate surfaces to give highly crystallized deposits. These results demonstrate that the GASP is an effective method for coating any substrate that has a complex shape and a surface morphology.

Accumulation process of poly(β‐propiolactone) on CaO as substrate‐supported initiator during GASP.     

Poly(lactic acid)–thermoplastic poly(ether)urethane composites synergistically reinforced and toughened with short carbon fibers for three‐dimensional printing

In this study, we prepared short‐carbon‐fiber (CF)‐reinforced poly(lactic acid) (PLA)–thermoplastic polyurethane (TPU) blends by melt blending. The effects of the initial fiber length and content on the morphologies and thermal, rheological, and mechanical properties of the composites were systematically investigated. We found that the mechanical properties of the composites were almost unaffected by the fiber initial length. However, with increasing fiber content, the stiffness and toughness values of the blends were both enhanced because of the formation of a TPU‐mediated CF network. With the incorporation of 20 wt % CFs into the PLA–TPU blends, the tensile strength was increased by 70.7%, the flexural modulus was increased by 184%, and the impact strength was increased by 50.4%. Compared with that of the neat PLA, the impact strength of the CF‐reinforced composites increased up to 1.92 times. For the performance in three‐dimensional printing, excellent mechanical properties and a good‐quality appearance were simultaneously obtained when we printed the composites with a thin layer thickness. Our results provide insight into the relationship among the CFs, phase structure, and performance, as we achieved a good stiffness–toughness balance in the PLA–TPU–CF ternary composites. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46483.     

Co(acac)2‐Mediated Radical Polymerization of Acrylonitrile: Control Over Molecular Weights and Copolymerization With Methyl Methacrylate

The cobalt‐mediated radical polymerization of acrylonitrile in DMSO using cobalt (II) acetylacetonate [Co(acac)₂] as mediator is studied. Both the evolution of molecular weight and conversion over time under various conditions are monitored. Molecular weights increase sharply at the beginning of the reaction and subsequently grow linearly with conversion. No branching of the polymer is observed by ¹³C NMR. By a careful design of the reaction parameters, number‐average molecular weights >1.2 · 10⁵ g · mol^?1 with a PDI around 2.4 together with conversions of up to 90% within 24 h are achieved. The copolymerization parameters of acrylonitrile with methyl methacrylate in DMSO at 30 °C are determined using the Kelen‐Tüdõs approach giving r_AN = 0.33, r_MMA = 0.71.

     

Processing of Poly(propylene)/Carbon Nanotube Composites using scCO2‐Assisted Mixing

scCO₂ was used to assist in the preparation of PP/CNT composites. Two types of CNTs were used: MWNTs with and without HDPE coating (cMWNTs). The morphology of the nanocomposites and their mechanical and thermal properties were investigated and compared with samples made by traditional melt compounding. The use of cMWNT leads to better dispersion and properties in melt‐compounded nanocomposites. For systems prepared using scCO₂‐assisted mixing, however, better properties were obtained using pristine MWNTs, avoiding the additional costs of nanotube modification. It was also shown that observed improvements in the mechanical properties for these materials were due to a combination of matrix modification and nanotube reinforcement, rather than a reinforcement effect caused solely by MWNTs.

     

Versatile Synthesis of Pyrrole‐2‐acetic Esters and (Pyridine‐2‐one)‐3‐acetic Amides by Palladium‐Catalyzed,Carbon Dioxide‐Promoted Oxidative Carbonylation of (Z)‐(2‐En‐4‐ynyl)amines

The oxidative carbonylation of readily available (Z)‐(2‐en‐4‐ynyl)amines, catalyzed by the PdI₂‐KI system, selectively afforded in satisfactory yields (40–95 %) either pyrrole‐2‐acetic ester or (pyridine‐2‐one)‐3‐acetic amide derivatives, depending on the susbtitution pattern of the substrate and the reaction conditions. The presence of an excess of carbon dioxide proved in most cases to be beneficial to both the reaction rate and product selectivity.