SSITKA studies of the catalytic flameless combustion of methane

This paper presents results which were obtained for the flameless combustion of methane over the Pd(PdO)/Al₂O₃ catalyst by using the steady state isotopic transient kinetic analysis method. During the reaction switches between ¹⁶O₂/Ar/CH₄/He and ¹⁸O₂/CH₄/He were carried out. The obtained results indicate the presence of large amounts of oxygen as well as of intermediates leading to the formation of carbon dioxide on the surface of the palladium catalyst. Additionally, information was obtained proving that the complete oxidation of methane over Pd/Al₂O₃ catalyst proceeds according to the Mars and van Krevelen redox mechanism. With the increase of the reaction temperature there is an increase in the number of active centres on the Pd(PdO)/Al₂O₃ catalyst surface—a larger amount of oxygen from the lattice of the catalyst is accessible for the reaction of methane oxidation.     

Transient kinetics of n‐butane partial oxidation at elevated pressure

A transient Mars‐van Krevelen type kinetic model was developed for n‐butane partial oxidation over vanadyl pyrophosphate (VPP) catalyst. The model validity was verified over a relatively wide range of redox feed compositions as well as higher reactor pressure (410 kPa). Oxygen and n‐butane conversion increased with higher pressure while maleic anhydride (MA) selectivity decreased by as much as 20%. However, the overall MA yield was enhanced by up to 30%. High pressure maintains the catalyst in a higher oxidation state (as long as there is sufficient oxygen in the gas phase) and as a consequence, the catalytic activity is improved together with MA yield. High pressure also affects the redox reaction rates and activation energies. © 2012 Canadian Society for Chemical Engineering     

Performance of H‐ZSM‐5‐supported bimetallic catalysts for the combustion of polluting volatile organic compounds in air

The performance of H‐ZSM‐5‐supported bimetallic catalysts with chromium as the base metal in the combustion of ethyl acetate and benzene is reported. A reactor operated from 100 to 500 °C at a gas hourly space velocity (GHSV) of 32 000 h^?1 was used for study of the activity. A combination of 1.0 wt% chromium and 0.5 wt% copper yielded a catalyst (Cr_1.0Cu_0.5/Z) with improved conversion and carbon dioxide yield. Cr₂O₃ (Cr³⁺) and CuO (Cu²⁺) were the predominant metal species in the catalyst. In agreement with the Mars–van Krevelen model, improved reducibility of Cr³⁺ in the presence of Cu²⁺ led to an improvement in activity. The copper content in Cr_1.0Cu_0.5/Z also favored the formation of deep combustion products. Condensation and subsequent growth of coke precursors in the catalyst pores led to the formation of a softer and less aromatic coke fraction while dehydrogenation activity on acid sites formed a harder and more aromatic coke fraction. The use of Cr_1.0Cu_0.5/Z favored the formation of lower molecular weight intermediates, leading to reduction in formation of softer coke. Copyright © 2005 Society of Chemical Industry     

Catalytic combustion kinetics of isopropanol over novel porous microfibrous‐structured ZSM‐5 coating/PSSF catalyst

Porous thin‐sheet cobalt–copper–manganese mixed oxides modified microfibrous‐structured ZSM‐5 coating/PSSF catalysts were developed by the papermaking/sintering process, secondary growth process, and incipient wetness impregnating method. Paper‐like sintered stainless steel fibers (PSSF) support with sinter‐locked three‐dimensional networks was built by the papermaking/sintering process, and ZSM‐5 coatings were fabricated on the surface of stainless steel fibers by the secondary growth process. Catalytic combustion performances of isopropanol at different concentrations over the microfibrous‐structured Co–Cu–Mn (1:1:1)/ZSM‐5 coating/PSSF catalysts were measured to obtain kinetics data. The catalytic combustion kinetics was investigated using power–rate law model and Mars–Van Krevelen model. It was found that the Mars–Van Krevelen model provided fairly good fits to the kinetic data. The catalytic combustion reaction occurred by interaction between isopropanol molecule and oxygen‐rich centers of modified microfibrous‐structured ZSM‐5 coating/PSSF catalyst. The reaction activation energies for the reduction and oxidation steps are 60.3 and 57.19 kJ/mol, respectively. © 2014 American Institute of Chemical Engineers AIChE J, 61: 620–630, 2015     

Development of a kinetic model for the oxidation of methane over Pd/Al2O3 at dry and wet conditions

The kinetics of the oxidation of methane over a commercial 0.5% Pd on γ-Al₂O₃ catalyst has been studied in a lab-scale fixed-bed reactor, the effect of temperature, and methane, oxygen and water partial pressures being investigated, in a range of interest for environmental applications. Different Eley–Rideal, Langmuir–Hinshelwood and Mars–van Krevelen models were fitted to the experimental results, the best fitting being obtained for a Mars–van Krevelen model that considers slow desorption of the reaction products. The model parameters obtained both from differential and integral treatment of the experimental data are in good agreement with each other. A modification of the proposed model, taking into account that water is adsorbed over oxidised sites, is also able to model the inhibition produced by steam.     

Liquid‐Phase Aerobic Oxidation of Benzyl Alcohol Catalyzed by Pt/ZrO2

The oxidation of benzyl alcohol by molecular oxygen in the liquid phase and catalyzed by Pt/ZrO2 using n‐heptane as the solvent was studied. Pt/ZrO₂ was very active and 100 % selective for benzyl alcohol conversion to benzaldehyde. The catalyst can be separated by filtration and reused. No leaching of Pt or Zr into the solution was observed. Typical batch reactor kinetic data were obtained and fitted to the Langmuir‐Hinshelwood, Eley‐Rideal and Mars‐van Krevelen models of heterogeneously catalyzed reactions. The Langmuir‐Hinshelwood model was found to give a better fit. The rate‐determining step was proposed to involve direct interaction of an adsorbed oxidizing species with the adsorbed reactant or an intermediate product of the reactant. H₂O₂ was also proposed to be an intermediate product. n‐Heptane was found to be an appropriate solvent in this reaction system.     

Oxidative dehydrogenation of propane to propene, 1: Kinetic study on V/MgO

The reaction kinetics of the oxidative dehydrogenation of propane to propene over a V/MgO catalyst were studied. Both propane and propene oxidation kinetics were measured independently to quantify the rates of the parallel and consecutive reactions to propene and carbon oxides. Specific experiments to evaluate reaction products effects showed that water inhibited reaction rates but co‐feeding CO₂ or propene had no measurable effect on selectivity or conversion. Kinetic data generated under integral reactor conditions and over an inert membrane reactor have also been used to estimate the kinetic parameters. Selectivity decreased as the oxygen partial pressure increased; however, propene yield was relatively insensitive to oxygen concentration. A dual site Mars‐van Krevelen model characterizes the reaction kinetics well. The role of lattice oxygen was established by alternating pulses of propane and oxygen. This redox model is able to predict the experimental tendencies observed in the three types of reactor studied.     

Modèles cinétiques et mécanisme de l'oxydation catalytique. Du propene en présence de molybdate de fer

The kinetic study of propylene oxidation to acrolein over a ferric molybdate catalyst has been performed on a differential reactor. Among models derived on the assumptions of Langmuir Hinshelwood kinetic rate or on Mars and Van Krevelen oxido-reduction mechanism, a discrimination method has been realized. The discrimination leads on one hand to the conclusion that acrolein is obtained either from oxygen of the oxide lattice or from absorbed dissociated oxygen. On the other hand carbon dioxide is formed both by acrolein degradation and by a mechanism excluding dissociation of oxygen.     

Performance evaluation of fixed‐bed,millistructured, and metallic foam reactor channels for CO2 methanation

Power‐to‐gas technologies, combining hydrogen produced by water electrolysis with carbon dioxide to produce substitute natural gas (SNG), can support the increased penetration of renewable electricity sources. However, the technical and economic feasibility of these technologies requires the conversion efficiency of the whole process, including the methanation step. This paper provides an experimental performance comparison of three catalytic methanation reactor concepts, a fixed‐bed reactor, a millistructured reactor, and a metallic foam reactor with the same nickel‐alumina catalyst. The response of each reactor was analyzed in light of five performance criteria, representing the methane yield, the reactor compactness, and the maximum temperature elevation. The millistructured reactor channel showed a higher methane space‐time yield and volumetric productivity than the other reactors, but a significant catalyst temperature elevation. The metallic foam reactor showed a much lower space‐time yield and volumetric productivity, but very good thermal management.

     

Supported palladium-platinum catalyst for methane combustion at high pressure

Catalytic combustion of methane over a supported bimetallic Pd-Pt catalyst and a monometallic Pd catalyst has been investigated experimentally. Two different reactor configurations were used in the study, i.e. a tubular lab-scale reactor working at atmospheric pressure and a high-pressure reactor working at up to 15 bar. The results showed that the bimetallic catalyst has a clearly more stable activity during steady-state operation compare to the palladium only catalyst. The activity of the bimetallic catalyst was slightly higher than for the palladium catalyst. These results were established in both test facilities. Further, the impact of pressure on the combustion activity has been studied experimentally. The tests showed that the methane conversion decreases with increasing pressure. However, the impact of pressure is more prominent at lower pressures and levels out for pressures above 10 bar.     

Kinetics and Selectivity of Deep Catalytic Oxidation of n-Hexane and Benzene

Deep (complete) catalytic combustion (oxidation) of volatile organic compounds (VOCs) is emerging as an important emission control technique. A fundamental study was carried out for low-temperature deep oxidation of n-hexane and benzene over a 0.1 % Pt, 3% Ni/γ-Al₂O₃ catalyst. These VOCs were subjected to oxidation as single components and as a binary mixture at temperatures ranging from 160 to 360°C. n-Hexane oxidation was significantly inhibited in the mixtures. An approach based on the Mars—Van Krevelen rate model was used to explain the results. Kinetic parameters were developed for the individual VOCs based on single component differential reactor data. These kinetic parameters were then incorporated into a proposed multicomponent Mars—Van Krevelen rate model to predict the experimental conversions in the binary mixture. The model was found to be reasonably successful in predicting the conversion of benzene and n-hexane in their binary mixture.     

Kinetics and selectivity of methyl-ethyl-ketone combustion in air over alumina-supported PdOx–MnOx catalysts

A study is presented of the kinetics and oxidation selectivity of methyl-ethyl-ketone (MEK) in air over bimetallic PdO_x(0–1 wt% Pd)–MnO_x(18 wt% Mn)/Al₂O₃ and monometallic PdO_x(1 wt% Pd)/Al₂O₃ and MnO_x(18 wt% Mn)/Al₂O₃ catalysts. Reaction rate data were obtained at temperatures in the 443–523 K range and for MEK partial pressures in the reactor feed of between 6.5 and 126.6 Pa. Products of both MEK combustion and partial oxidation reactions were found. Monometallic Pd/Al₂O₃ was the most selective catalyst for complete oxidation whereas the partial oxidation of MEK in the presence of manganese oxides was significant. The maximum yield for the partial oxidation products (acetaldehyde, methyl-vinyl-ketone, and diacetyl) was always below 10%. Kinetic studies showed that the rates of CO₂ formation over PdO_x/Al₂O₃ were well-fitted by the surface redox Mars–van Krevelen (MvK) kinetic expression and also by a Langmuir–Hinshelwood (LH) model derived after considering the surface reaction between adsorbed MEK and oxygen as the rate-determining step. In the case of the Mn-containing catalysts the MvK model provides the best fit. Irrespective of the model, the kinetic parameters for the bimetallic Pd–Mn catalysts were between the values obtained for the monometallic samples, suggesting an additive rather than a cooperative effect between palladium and manganese species for MEK combustion.     

Redox kinetics of benzene oxidation to maleic anhydride

Steady state kinetics of the oxidation reaction have been determined with the help of a gradientless semi-differential, fixed-bed reactor. The Mars and van Krevelen phenomenological model satisfactorily correlates the experimental data but a modification of the Langmuir-Hinshelwood model taking into account partial coverage of the catalyst surface with reaction intermediates is preferred. Transient kinetics have been studied with a new automated periodic-pulse reactor, directly connected to a gas chromatograph. The response of a catalyst (essentially V₂O₅–MoO₃) to reduction and oxidation has been investigated. The rate of bulk (lattice) oxygen utilization as well as the degree of carbon coverage are estimated by this technique. Selectivity is dependent on the oxidation state of the catalyst: high partial pressure of either benzene or oxyen and high temperatures are detrimental to selectivity.     

Modeling of Kinetic Expressions for the Reduction of NOx by Hydrogen in Oxygen‐Rich Exhausts Using a Gradient‐Free Loop Reactor

The reduction of NO_x by hydrogen under lean conditions is investigated in a gradient‐free loop reactor. Using this computer‐controlled reactor, the reaction rates can be measured under exact isothermal conditions. Systematic variation of the input concentrations of hydrogen, nitric oxide, oxygen as well as reaction temperature provides a complete data set of reaction rates for the given reaction system. A number of kinetic rate expressions were evaluated for their ability to fit the experimental data by using toolboxes of MATLAB. The temperature influence on reaction rate constants and adsorption equilibrium constants were correlated simultaneously using Arrhenius and van’t Hoff equations, respectively. The kinetic rate expression based on a Langmuir‐Hinshelwood‐type model describes the data and the model can be improved by introducing a correction term in square root of hydrogen partial pressure over the range of conditions investigated.     

Studies on combustion catalytic activity of some pure and doped lanthanum cobaltites

The aim of this work is to compare the catalytic activity of some pure and doped lanthanum cobaltites, prepared by solution combustion technique, with a Pt/Al₂O₃ commercial catalyst. As test reaction we used the combustion of lean methane mixtures. The experimental data evidenced a significantly better catalytic activity of a cerium-doped lanthanum cobaltite, prepared by using α-alanine as fuel. The combustion data, for the lean methane mixtures we tested, are well fitted by a first-order kinetic expression. The calculated activation energy values are in good agreement with the published data.     

Kinetics of methane combustion over Pt and Pt–Pd catalysts

A kinetic study was performed over thermally aged and steam-aged Pt and Pt–Pd catalysts to investigate the effect of temperature, and methane and water concentrations on the performance of catalysts in the range of interest for environmental applications. It was found that both catalysts permanently lose a large portion of their initial activity as result of exposure to 5 vol.% water in the reactor feed. Empirical power-law and LHHW type of rate equations were proposed for methane combustion over Pt and Pt–Pd catalysts respectively. Optimization was used to determine the parameters of the proposed rate equations using the experimental results. The overall reaction orders of one and zero in methane and water concentration was found for stabilized steam-aged Pt catalyst in the presence and absence of water. The apparent self-inhibition effect caused by methane over Pt–Pd catalyst in the absence of water was associated with the inhibiting effect of water produced during the combustion of methane. A significant reversible inhibition effect was also observed over steam-aged Pt–Pd catalyst when 5 vol.% water vapor was added to the reactor feed stream. A significant reduction in both activity and activation energy was observed above temperatures of approximately 550 °C for steam-aged Pt–Pd catalyst in the presence of water (the activation energy dropped from a value of 72.6 kJ/mol to 35.7 kJ/mol when temperature exceeded 550 °C).     

低浓度甲烷在微小燃烧器中的催化燃烧实验

选用泡沫金属(Fe-Ni)作为催化剂载体, 通过浸渍法制备了整体式催化剂(Pd/Al₂O₃/Fe-Ni)。然后使用该泡沫金属载体整体式催化剂在微小燃烧器中对低浓度甲烷进行催化燃烧实验, 分析了燃烧器温度、甲烷浓度以及流量对甲烷转化率的影响。结果表明, 随着燃烧反应器内温度的升高, 混合气体总流量的降低和甲烷浓度的增大, 甲烷的转化率增大;进一步分析表明温度是影响转化率最关键的因素, 当燃烧反应器内温度为550℃, 甲烷浓度为5%, 总流量为50 ml·min^-1时, 甲烷的转化率可以达到98.7%。     

载体及活性组分对甲烷低温燃烧催化性能的影响

以一定浓度的Pd为活性组分,-γA l2O3为载体,用浸渍法制备了甲烷低温燃烧催化剂,运用固定床反应装置着重研究载体对甲烷低温燃烧反应的催化性能的影响。同时采用同一种载体条件下,重点考察不同浓度的单一活性组分Pd或Pt和(Pt-Pd)双活性组分催化剂对甲烷低温燃烧反应的催化性能的影响。结果表明,由不同载体,负载同一浓度活性组份制备出的催化剂活性有较大差异。(Pt-Pd)/A l2O3双组分燃烧催化剂,性能优于单一组分的Pd/A l2O3或Pt/A l2O3催化剂,(Pd-Pt)/A l2O3体系具有较高的甲烷催化燃烧活性,催化燃烧的起燃温度最低。相比当(Pd 0.2%-Pt 0.1%)/A l2O3时催化剂活性最高,CH4转化率50%的温度为345℃,完全转化温度为405℃。通过1 000 h稳定性试验,显示出甲烷完全氧化温度为405℃左右,具有较好的低温活性及热稳定性。     

Kinetic Analysis of the Hydrocarbon Total Oxidation Using Individually Measured Adsorption Isotherms

The partial and total oxidation of C₂H₄, C₃H₆ separately and in mixtures, and CO on a CrO_x/γ‐Al₂O₃ catalyst was studied to describe the reaction kinetics. Based on catalytic cycles mechanistic kinetic models of all reactions were derived. For reduction of adjustable parameters individually measured adsorption isotherms were used to parameterize adsorption constants in the kinetic models. The complex reaction network was decomposed in three sub‐networks to support parameter estimation, to quantify and validate kinetic rate approaches. The best fit for hydrocarbon reactions was achieved by an Eley‐Rideal and for CO by a Mars‐van Krevelen approach.     

Cu/γ-Al2O3 catalyst for the combustion of methane in a fluidized bed reactor

The applicability of a catalyst based on copper dispersed on γ-Al₂O₃ spheres (1 mm diameter) for fluidized bed catalytic combustion of methane has been assessed. Catalyst properties have been determined by physico-chemical characterization techniques and fixed bed activity tests revealing the presence of a surface CuAl₂O₄ spinel phase, still active and stable in methane combustion after repeated thermal ageing treatments at 800 °C. Methane catalytic combustion experiments have been performed in a 100 mm premixed fluidized bed reactor under lean conditions (0.15–3% inlet methane concentration), showing that complete CH₄ conversion can be attained below 700 °C in a fluidized bed of 1 mm solids with a gas superficial velocity about twice the incipient fluidization velocity.