The inherent properties of poly(lactide), a biocompatible and biodegradable polymer, are concurrently improved by the incorporation of a small amount of surface functionalized carbon nanotubes. A new method has been used to functionalize the CNTs' outer surface with hexadecylamine. A composite of PLA with functionalized CNTs has been prepared by melt‐extrusion. FT‐IR spectroscopy, Raman spectroscopy, DSC, and optical microscopy are used to investigate the thermal and mechanical property improvement mechanism in f‐CNTs containing PLA composite.
A facile and easily industrialized approach for preparing highly dispersed MMT/polymer nanocomposites is developed by combining the latex compounding method and a spray‐drying process. Clay particles are successfully delaminated into layers, and layer re‐stacking is effectively prevented. HR‐TEM and XRD results confirm that MMT layers achieve exfoliated or nearly exfoliated dispersion in both MMT/styrene‐butadiene rubber and MMT/PS nanocomposites. Compared with melt‐blended MMT/SBR composites, MMT/SBR nanocomposites prepared by this new strategy exhibit extremely high dynamic modulus.
A new completely biodegradable shape‐memory elastomer consisting of PLLCA reinforced by in situ PGA fibrillation is described. The manufacturing processes and shape‐memory effects of the composites are discussed. DMA results reveal a strong interface interaction between in situ PGA fibrillation and PLLCA. Compared with the SMP‐based composites that are commonly used, the shape‐memory test shows that in situ PGA fibrillation can improve the recovery properties of PLLCA; in fact, the shape‐recovery rate increases from 80.5 to 93.2%.
New talc/PBAT hybrid materials were prepared through reactive extrusion. First, PBAT was free‐radically grafted with MA to improve the interfacial adhesion between PBAT and talc. Then, the resulting MA‐g‐PBAT was reactively melt‐blended with talc through esterification reactions of MA moieties with the silanol functions from talc. Sn(Oct)2 and DMAP were used as catalysts. Interestingly, the tensile properties for these compatibilized composites were improved due to a better interfacial adhesion between both partners. XPS showed the formation of covalent ester bonds between the silanol functions from talc particles, and the MA moieties grafted onto the polyester backbones.
A “green” processing method, dual‐melt extrusion, was used to prepare thermoplastic starch/montmorillonite nanocomposites without organic reactions in the solution. XRD demonstrates that sorbitol enlarged the interlayer distance of MMT during the first step. MMT‐sorbitol, formamide and starch were used to obtain TPS/MMT nanocomposites in the second step. XRD and TEM reveal that TPS intercalated the layers of MMT. With increasing MMT content, improvements in thermal stability, tensile strength, Young's modulus and energy break, and a slight decrease of elongation at break, appeared. The effect of water content on the tensile strength and elongation at break was also studied.
Poly(amide‐imide) resins are versatile high‐performance polymers used as primary electrical insulation. They can be synthesized by three well‐established methods, of which only two are commercially exploited. Outstanding characteristics include high thermal performance, chemical and abrasion resistance, and low coefficient of friction. Other industries also rely on these same properties for use as coatings, extrusion resins and films. Recent developments are discussed and future trends/product offerings are reviewed. Developments include corona‐resistant enamels, self‐lubricated and high‐abrasion‐resistance coatings. The hybrid automobile industry offers opportunities for further innovations in primary electrical coatings.
Developing co‐continuity in a polymer blend determines a multiphase system with enhanced properties which originate from the synergism of its constituents. Filling a blend with nanoparticles is a promising route to guide its morphology and eventually affect the co‐continuity transition. We add different kinds of nanoparticles to an HDPE/PEO blend to study how they affect the morphology of the blend as function of their surface properties and form factor. We find that PEO drop size is drastically reduced by particles adsorbed at the HDPE/PEO interface. However, we show that a drastic shifting of the co‐continuity threshold may only be achieved when particles affect the rheology of the interface.
Fully exfoliated PS/clay nanocomposites were prepared via FRP in dispersion. Na‐MMT clay was pre‐modified using MPTMS before being used in a dispersion polymerization process. The objective of this study was to determine the impact of the clay concentrations on the monomer conversion, the polymer molecular weight, and the morphology and thermal stability of the nanocomposites prepared via dispersion polymerization. DLS and SEM revealed that the particle size decreased and became more uniformly distributed with increasing clay loading. XRD and TEM revealed that nanocomposites at low clay loading yielded exfoliated structures, while intercalated structures were obtained at higher clay loading.
Two novel cationic RAFT agents, PCDBAB and DCTBAB, were anchored onto MMT clay to yield RAFT‐MMT clays. The RAFT‐MMT clays were then dispersed in styrene where thermal self‐initiation polymerization of styrene to give rise to exfoliated PS/clay nanocomposites occurred. The RAFT agents anchored onto the clay layers successfully controlled the polymerization process resulting in controlled molecular masses and narrow polydispersity indices. The nanocomposites prepared showed enhanced thermal stability, which was a function of the clay loading, clay morphology, and slightly on molecular mass.
The effect of a rigid filler on the elastic properties of starch‐based composites is investigated. Thermomolding of the targeted composite is conducted using a starch matrix with varying silicone carbide content. Mechanical testing reveals that the composite's Young modulus cannot be rationalized using two‐phase analytical models. The effect of a weak interphase region is highlighted using a finite‐element model that assumes the generation of virtual microstructures. Numerical results are discussed by describing the influence of the structural and interphase parameters on the composite's elastic modulus. Identification of optimal interphase parameters quantitatively demonstrates the weak adhesion between intrinsic phases for all studied filler fractions.
A method that combines UV irradiation and pausing was developed to manipulate the regularity and the length scales of the morphology generated by phase separation in full‐interpenetrating polymer networks of polystyrene and poly(methyl methacrylate). Upon increasing the pause time of photopolymerization and photo‐crosslink processes, the morphology gradually changes from hexagonal‐like packing to random structures. The width of the loss tan δ obtained for these phase‐separated materials changes with the morphological regularity, suggesting a potential technique for fabrication of mechanical bandgap materials.
A blend composition of poly(3‐hydroxybutyrate‐co‐valerate) and polylactide is used as a bioplastic matrix and reinforced with soy hull to engineer novel green composites. A comparative study with soy‐hull‐reinforced polypropylene composite system is performed. A compatibilizer is used to engineer the novel class of green composites with a balanced stiffness and toughness performance with the target to substitute PP‐based composites. The flexural and impact strength along with hydrophobicity of compatibilized composites are improved significantly over the noncompatibilized counterpart. The fiber/matrix interaction is investigated by SEM. These green composites have the potential to substitute PP‐based composites in some applications.
Polymerization rate and copolymerization parameters of the free‐radical copolymerization of AMPS with 1‐VIm was studied as a function of the monomer feed and the pH value in ethanol. It was found that neutral and basic monomer mixtures containing the sodium salt of AMPS polymerized faster and led to polymers with a higher proportion of NaAMPS incorporated than those monomer mixtures containing the free acid. Additionally, based on the experimental data, copolymerization parameters of rAMPS = 0.3 and r1‐VIm = 0.13 were calculated for polymerization in acidic solution and rAMPS = 4.1 and r1‐VIm = 0.1 for polymerization in basic and neutral solutions. Finally, the thermal stability, rheological behavior, and intrinsic viscosity were determined for the polymers.
The formation of an integral asymmetric membrane composed of a cylinder‐forming polystyrene‐block‐poly(2‐vinylpyridine) on a nonwoven by using solvent casting followed by solvent/nonsolvent exchange (phase inversion) is reported for the first time. The influence of parameters such as solvent composition, evaporation time of the solution‐cast block copolymer film before phase inversion, and immersion bath temperature is demonstrated. The optimized membranes are characterized in terms of stimuli‐responsive water flux properties. The morphologies of the membranes as well as of the bulk of the block copolymer are imaged by scanning force microscopy, scanning electron microscopy, and transmission electron microscopy.
Near‐monodisperse, size‐controllable, poly(methyl methacrylate)‐pigment nanoparticle composites were produced using electrohydrodynamic atomization (EHDA). The geometric mean diameters of the composite particles were in the 0.91 to 1.90 µm‐diameter range with geometric standard deviations of approximately 1.05 to 1.12. Increasing the polymer volume fraction and liquid flow‐rate resulted in an increase in the diameter of the composite particles, which agreed well with droplet scaling relations for EHDA. The results here demonstrate that EHDA can be used for polymer‐nanoparticle‐composite production and as an alternative to conventional inkjet printing.
A PS‐b‐PIP‐b‐PMMA copolymer has been melt‐blended with homo‐PMMA with a similar molecular weight as the PMMA block. For a 50:50 wt.‐% mixture, the components form 3D bicontinuous lamellae. Upon annealing at 190 °C, a more regular network is observed, which consists of PMMA and 55 nm‐thick bilayered lamellae of triblock copolymer, both being continuous. This co‐continuity persists even when $\overline {M} _{{\rm n}} $ of the homo‐PMMA is twice that of the PMMA block in the copolymer. For 30:70 and 20:80 wt.‐% copolymer/homopolymer pair, the copolymer forms cylindrical and spherical phases, respectively. Blends have also been prepared by solvent casting. Large domains of copolymer interconnected by few lamellae are observed in the 50:50 blend that reorganize into a bicontinuous network upon annealing.
A systematic study of the effects of , flow rate, voltage, and composition on the morphology of electrospun PLGA nanofibers is reported. It is shown that changes of voltage and flow rate do not appreciably affect the morphology. However, the of PLGA predominantly determines the formation of bead structures. Uniform electrospun PLGA nanofibers with controllable diameters can be formed through optimization. Further, multi‐walled carbon nanotubes can be incorporated into the PLGA nanofibers, significantly enhancing their tensile strength and elasticity without compromising the uniform morphology. The variable size, porosity, and composition of the nanofibers are essential for their applications in regenerative medicine.
To improve the poor mechanical properties of uniaxially ultra‐drawn films along the transverse direction, lamination of two ultrahigh molecular weight polyethylene/ethylene dimethylaminoethyl methacrylate copolymer blend films was carried out in the rectangular elongation direction by a microwave heating method. The characteristics of the successful laminated films were analyzed theoretically and experimentally. The original orientation of the crystallites for the blend films was maintained perfectly after lamination, and the preferential directions intersected each other. The Young's modulus increased symmetrically with respect to the 45 ° direction. This is the first report concerning a drastic improvement of the Young's modulus in the transverse direction for films ultra‐drawn along one direction.
In this study, the effects of processing parameters on the mechanical properties of injection molded thermoplastic polyolefin (TPO) foams are investigated. Closed cell TPO foams were prepared by injection molding process. The microstructure of these foamed samples was controlled by carefully altering the processing parameters on the injection molding machine. The foam morphologies were characterized in terms of skin thickness, surface roughness, and relative foam density. Tensile properties and impact resistance of various injection molded TPO samples were correlated with various foam morphologies. The findings show that the mechanical properties are significantly affected by foam morphologies. The experimental results obtained from this study can be used to predict the microstructure and mechanical properties of cellular injection molded TPO foams prepared with different processing parameters.
Hyperbranched PEI and urea‐functionalized PEI amphiphiles are employed as additives in NBR compounding. Polarity design governing phase separation, PEI migration and PEI‐mediated self‐healing of NBR is demonstrated. The compatibility of PEI and NBR decreases with increasing molecular weight of PEI and with decreasing degree of substitution. Microphase‐separated NBR/PEI blends are prepared with varying PEI molecular architectures. Thermal self‐healing of NBR/PEI is monitored by applying tests combining crack initiation with annealing under compression. All PEI additives show complete crack‐healing upon annealing at 100 °C for 12 h. In contrast to neat NBR, the NBR/PEI‐2 blend afforded a self‐healing efficiency of 44% after cutting and re‐joining by compression and annealing.
