Oxidative thermal decomposition of poly(vinyl chloride) compositions

“Pure” poly(vinyl chloride) resin and four compositions containing poly(vinyl chloride) were subjected to oxidative thermal degradation in air at &400°C both in a quiescent and a flow system. The volatiles formed were identified and quantitatively determined on a gram-per-gram basis. Hydrogen chloride was the main product found. The nature and relative concentration of the produced organic chlorinated species appeared to be dependent not only on the poly(vinyl chloride) constituent but also on the other ingredients. All the compositions contained phthalate ester plasticizers. In the dynamic system, these distilled largely unchanged, whereas under static conditions transformation into phthalic anhydride occurred.     

Chlorinated poly(vinyl chloride) and plasticized chlorinated poly(vinyl chloride)—thermal decomposition studies

The thermal decomposition of chlorinated poly(vinyl chloride) and three plasticized chlorinated poly(vinyl chloride) systems has been investigated. The routes of decomposition of these systems have been elucidated by investigating char formation and by using a combination of thermogravimetric analysis (TGA) and prolysis/gas chromatography/mass spectroscopy methods (Py/GC/MS). The effects of the charforming/smoke‐suppressing iron(III) compound FeOOH in these polymer systems has also been investigated. The structure of both CPVC polymer and plasticzer determine the path of thermal decomposition and also the quantity and nature of the decomposition compunds formed. Changes in oxygen index and the formation of smoke during burning in these systems have been related to the char that is formed and also to the chemical nature of the decomposition products.     

Influence of the thermal history on dielectric properties of poly(vinyl chloride)

In this paper, we report dielectric permittivity and loss of poly (vinyl chloride) samples that have received three different thermal treatments: (a) as received, (b) quenched from 110°C to 20°C and (c) slow cooled at 5°C/h. There are several observations: first, the secondary (β) loss peak-is not representative of a simple mechanism of transition, in agreement with results of other authors (10), second, in the glass transition zone, there are clearly two peaks (α₁ and α₂)—α₁, is a typical peak of an amorphous glass transition; the second, α₂, has possibly a crystalline origin—and, third (and the most interesting fact), there is an increase of the loss tangent in the intermediate zone between α and β peaks showing a new relaxational peak with high activation energy (70 Kcal/mole), in agreement with dynamic mechanical results (6).     

The secondary relaxation process of poly(vinyl chloride) and its derivatives

The temperature dependence of the shear modulus G′ and of the damping tan δ of poly-(vinyl chloride), poly(vinylidene chloride), copolymers of vinyl chloride–vinylidene chloride, PVC chlorinated in solution and suspension, and chlorinated polyethylene was measured. Secondary relaxation process of PVC and its derivatives are being explained as vibration of methylene groups polarized by neighboring CCl dipoles. This process, being suppressed by lowering the concentration of the methylene groups in the PVC chain (e.g., by chlorination), remains, however, unaffected by the growth of crystalline content. The achieved results show that in the α-transition region there occurs, in accordance with Andrews' theory, a loosening of the bonds between the CCl dipoles, whereas in the β-transition region a loosening of the weaker bonds among the dipoles of the polarized methylene.     

Effect of poly(epichlorohydrin) on the thermal and mechanical properties of poly(vinyl chloride)

Five kinds of polyepichlorohydrin (PECH) of different molecular weights were synthesized and characterized by gel permeation chromatography (GPC). Mechanical blending was used to mix PECH and poly(vinyl chloride) (PVC) together. The blends of different PVC/PECH ratios were characterized by thermogravimetric analysis (TGA), tensile tests, differential scanning calorimetry (DSC), and dynamic mechanical analysis (DMA). TGA results show the thermal stability of PVC/PECH blends is desirable. Tensile tests indicate elongation at break is raised by increasing both the amount and the molecular weight of PECH. DSC is used to determine the glass transition temperature of PECH, and a quite low T_g is obtained. DMA results indicate that PECH has a perfect compatibility with PVC, when PECH concentration is below 20 wt %. There is only one peak in each tan δ curve, and the corresponding T_g decreases as PECH amount increases. However, above 20 wt %, phase separation takes place. The molecular weight of PECH also has a great influence on the glass transition temperature of the blends. This study shows that PECH is an excellent plasticizer for PVC, and one can tailor the glass transition temperature and tensile properties by changing the amount and the molecular weight of PECH. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Sensory irritation evoked by the thermal decomposition products of plasticized poly(vinyl chloride)

A decrease in respiratory rate in mice during exposure to irritating airborne chemicals has been utilized as a response parameter to characterize the degree of upper respiratory tract irritation (sensory irritation) to the thermal decomposition products of plasticized poly(vinyl chloride). The plasticized poly(vinyl chloride) was placed in a low mass vertical furnace and thermally decomposed in an air atmosphere at a programmed heating rate of 20°C min^?1. The thermogravimetric study of the plasticized poly(vinyl chloride) demonstrated that two distinct weight loss fractions occurred during the decomposition process. Groups of four male swiss-webster mice were exposed to the thermal decomposition products of the first weight loss fraction in the range 0.03–0.77 mg l^?1 and to the second weight loss fraction in the range 0.03–0.38 mg l^?1. Dose-response curves were plotted by utilizing the maximum percent decrease in respiratory rate during each exposure as the response parameter. Comparison of these curves to a dose-response curve for hydrogen chloride showed that both the first and second weight loss fraction of plasticized poly(vinyl chloride) were more potent than hydrogen chloride in terms of sensory irritation. From these dose-response relationships qualitative and quantitative predictions of human responses to the thermal decomposition products of plasticized.     

Thermal decomposition of chlorinated poly(vinyl chloride) (CPVC)

Chlorinated poly(vinyl chloride) (CPVC) shows reductions in flammability and smoke production over PVC. The thermal decomposition of pure CPVC (without stabilizer or lubricant) was studied by dynamic thermogravimetric analysis (TGA) at heating rates from 5 to 100°C/min in atmospheres of nitrogen, air, and oxygen. In each case, a two‐step decomposition was observed similar to that for PVC where dehydrochlorination is followed by pyrolysis/oxidation of the carbonaceous residue. The rate of dehydrochlorination was dependent on atmosphere, occurring slightly slower in nitrogen than in air, and slightly more quickly in oxygen than in air. The decomposition of the residual char was clearly dependent on the conditions in which it was formed. Under dynamic conditions, chars formed at high heating rates appeared more resilient to oxidative degradation than those formed more slowly. However, when chars were formed by heating at different rates and then held at 500°C, the char formed at the slowest heating rate was the slowest to be oxidized. The uptake of oxygen by the char appears to be rate‐limiting. At low heating rates char oxidation is similar in both air and oxygen. As the heating rate is raised, the rate of mass loss of char in air becomes progressively closer to that in nitrogen until at 100°C/min they are almost identical. This work is important to the understanding of the decomposition and flammability of CPVC and flame‐retarded CPVC, where the char formation is one of the flame‐retardant mechanisms.     

Effect of compatibility between solvent and poly(vinyl chloride) on dechlorination of poly(vinyl chloride)

In this study, the use of diethylene glycol (DEG), triethylene glycol (TEG), n-C₁₀H₂₁OH, and ethylene glycol (EG) as solvents for NaOH in the dechlorination of poly(vinyl chloride) (PVC) was investigated. In the early reaction time, the degrees of dechlorination for DEG, TEG, and n-C₁₀H₂₁OH were notably higher than that for EG. Further, the high compatibility between PVC and the solvents was considered to result in the easy penetration of the solvent and OH⁻ into PVC particles, leading to the acceleration of dechlorination in the early reaction stage. An improvement of the dechlorination was actually observed for DEG and TEG compared with EG. The solvent with the best compatibility to PVC, n-C₁₀H₂₁OH, however, showed little improvement due to the formation of a protective polyene layer on the surface of the PVC particles.     

Effect of relatively nontoxic thermal stabilizers on photodegradation of poly(vinyl chloride)

The influence of relatively nontoxic thermal stabilizers including different types of organic calcium complex (Ca/Zn system of liquid stabilizers) and organotin on photodegradation of poly(vinyl chloride) (PVC) was investigated by color difference measurement, viscosity‐average molecular weight determination, UV–vis spectroscopy, Fourier transform infrared (FTIR), and thermogravimetric (TG) analysis. PVC films containing relatively nontoxic thermal stabilizers were prepared by solution casting and then exposed to xenon‐arc light source with the irradiance of 0.51 W/(m²·nm) at 65°C. Two major chain processes, photodehydrochlorination and photo‐oxidation, occur simultaneously during photodegradation of PVC. It has been confirmed by both color difference and UV–vis spectra that during the former 300 h of irradiation, organic calcium complex stabilizers retard photodehydrochlorination as well as initial color development of PVC films while organotin stabilizers remarkably accelerate photodehydrochlorination after 100 h. Relative carbonyl index (RCI) is first introduced to the analysis of FTIR results, which implies that organotin has a better ability to inhibit photo‐oxidation than organic calcium complex and ensures longer stabilization time. The antioxidation of mercaptan organotin has been observed because it is an effective decomposer of peroxides and hydroperoxides. TG analysis reveals that some unstable structures generated due to the irradiation of ultraviolet can easily split away off from PVC macromolecular backbones under relatively low temperature. POLYM. ENG. SCI., 2010. © 2009 Society of Plastics Engineers     

Effect of thermal stabilizers on the photo-oxidative degradation of solid poly(vinyl chloride)

It has been found that metal (Ba, Ca, Cd and Pb) stearates and pure stearic acid have stabilizing effects on the photodehydrochlorination of poly(vinyl chloride) (PVC) and the formation of polyene structures. On the other hand the same compounds accelerate photo-oxidation of PVC. From oxygen uptake measurements at different temperatures we calculated the energy of activation of photo-oxidation. It was found that metal stearates decrease the energy of activation of photo-oxidation processes of PVC, whereas stearic acid increases it. A synergistic effect of an equimolecular mixture of Ba and Cd stearates has also been observed.     

Effect of lignin esters on improving the thermal properties of poly(vinyl chloride)

To improve the thermal stability of poly(vinyl chloride) (PVC) and the utilization of lignin (L), different L esters were added to PVC to produce the plates with enhanced thermal stabilities. The properties and structures of the L ester–PVC plates and the properties of the L esters and their mixtures with PVC were analyzed by universal mechanical testing, static thermal stability testing, thermogravimetry–Fourier transform infrared (FTIR) spectroscopy, UV–visible spectroscopy, FTIR spectroscopy, scanning electron microscopy, and differential scanning calorimetry. The results show that L improved the thermal stability of PVC, but the mechanical properties were substantially deteriorated. Proper esterification of L improved the thermal stabilities and mechanical properties of the plates. Noncyclic anhydride acetylated L–PVC plates possessed good static and dynamic thermal stabilities and mechanical properties. The PVC plates incorporated with the L esters with a degree of esterification of around 40% exhibited the best combination properties. Maleated L–PVC plates had good dynamic thermal stability and mechanical properties but poor static thermal stability. The opposite properties were found for succinylated L–PVC plates. The differences in the properties of different L ester–PVC plates were attributed to the different abilities of L esters to capture free radicals, the crosslinking reaction between L esters and PVC, and their compatibility. Different properties of the L esters indicated their different applications. © 2018 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2019 , 136, 47176.     

Effects of lead salts on thermal poly(vinyl chloride degradation)

The effect of lead salts (lead stearate, tribasic lead sulfate and tribase/stearic acid) on the thermal degradation of PVC was studied in trichlorobenzene (TCB) solution and under dynamic conditions in a mixing chamber. It was established that lead stearate directly reduces the HCl elimination rate (mainly by diminishing the zip length) whereas the tribase is acting only as HCl acceptor. In presence of stearic acid the tribase becomes a true stabilizer. At the end of the induction period rapid increase of the zip length and transiently high HCl elimination rates were observed. The consequences of these on the possible mechanism of stabilization are discussed.     

Vinyl chloride formation from the thermal degradation of poly(vinyl chloride)

The volatile products from the thermal degradation of poly(vinyl chloride) (PVC) resins and compounds are shown to contain trace amounts of vinyl chloride. Data presented show the effect of temperature and resin type on the amount of vinyl chloride formed. At the maximum temperatures involved in PVC processing which may reach 210°C., vinyl chloride monomer (VCM) evolution amounts to less than 1 ppm (resin basis). A technique employing a thermogravimetric balance and charcoal adsorption of volatiles is described for studying thermal degradation of PVC. The volatiles are analyzed for vinyl chloride by gas chromatography. Peak identity was confirmed by mass spectrometry.     

Vinyl chloride formation from the thermal degradation of poly(vinyl chloride)

The volatile products from the thermal degradation of poly(vinyl chloride) (PVC) resins and compounds are shown to contain trace amounts of vinyl chloride. Data presented show the effect of temperature and resin type on the amount of vinyl chloride formed. At the maximum temperatures involved in PVC processing which may reach 210°C, vinyl chloride monomer (VCM) evolution amounts to less than 1 ppm (resin basis). A technique employing a thermogravimetric balance and charcoal adsorption of volatiles is described for studying thermal degradation of PVC. The volatiles are analyzed for vinyl chloride by gas chromatography. Peak identity was confirmed by mass spectrometry.     

Studies in the thermal degradation of poly(vinyl chloride)

Thermal degradation of poly(vinyl chloride) (PVC) was studied in nitrogen atmosphere in the presence of rubber seed oil and epoxidized rubber seed oil, barium and lead soaps of rubber seed oil, and epoxidized seed oil at various temperatures. The rate of dehydrochlorination at 1% degradation and the time required to attain 1% degradation were used to assess the effect of the thermal susceptibility of PVC to dehydrochlorination. It was found that epoxidized rubber seed oil, the metal soaps of rubber seed oil, and epoxidized rubber seed oil markedly enhance the thermal stability of PVC. The order of increasing stabilizing influence was metal soaps of epoxidized rubber seed oil > metal soaps of rubber seed oil > epoxidized rubber seed oil > rubber seed oil. © 1993 John Wiley & Sons, Inc.     

Kinetic model for thermal dehydrochlorination of poly(vinyl chloride)

In this paper, a novel method for calculating degradation kinetics is presented. The method has been applied to the thermal dehydrochlorination of two different samples of PVC. It has been observed that this dehydrochlorination is complex and involves two different processes. A model that accounts for the entire dehydrochlorination is proposed. This model involves nucleation and growth and diffusion controlled mechanisms. The kinetic parameters are obtained from linear heating rate, isothermal and sample controlled thermal analysis experiments. Kinetic results obtained from the macroscopic thermal analysis measurements demonstrate the correlation between the kinetics of the thermal dehydrochlorination of PVC and the structure of this macromolecule.     

Relating chemical structure to poly(vinyl chloride) thermal stability

This paper deals with the main concepts of the modern theory of poly(vinyl chloride) (PVC) degradation, which embrace the key problems concerning the chemical structure and the content of anomalous groups in PVC, their influence on the thermal stability of polymer products, the kinetics of HCL elimination. In contrast to the universally recognized ～-chloroallyl activation of the process of PVC degradation, a conception of the prime role of oxygen-containing chloroallyl groups of type ～C(O)? CH?CH? CHCl～ (CAG) has been developed. It has been shown that PVC real macromolecules contain approximately 10^?4 mole/PVC mole oxygen-containing ～C(O)? CH?CH? CHCl～ groups determining PVC low thermal stability. It has been found that the monomer purity, the presence of oxygen in the reaction area, the temperature of vinyl chloride polymerization, etc., considerably affect CAG content in PVC macromolecules.     

Comparative studies on the thermal stability of commercial poly(vinyl chloride)

The thermal stability of a polymer is a characteristic function of its structure. In this study molecular weight measurements, differential thermal analysis, dehydrochlorination, and IR are the methods used to determine the thermal stability of commercial PVC products. The study was performed on Saudi Basic Industries Corporation (SABIC) products as well as established products for comparative purposes. The study showed comparable results for both types of products.