Effects of Ga,Al, Ag,and Ce multi-additions on the properties of Sn–9Zn lead-free solder

Wetting balance method is used to evaluate the effects of Ga, Al, Ag, and Ce multi-additions on the solderability of Sn–9Zn lead-free solders, results show that the optimal addition amounts of Ga, Al, Ag, and Ce is 0.2, 0.002, 0.25, and 0.15 wt% respectively. The surface property of Sn–9Zn–0.2Ga–0.002Al–0.25Ag–0.15Ce solder is studied by X-ray photoelectron spectroscopy and auger electron spectroscopy analysis; results indicate that Al aggregates on the surface as a compact aluminum oxide film which prevents the further oxidation. The aggregation of Ce on the subsurface can reduce the surface tension of solder, and improve the solderability accordingly. Meanwhile, SEM and XRD analysis indicate that Cu₅Zn₈ and AgZn₃ intermetallic compounds form at the interface between Sn–9Zn–0.2Ga–0.002Al–0.25Ag–0.15Ce solder and Cu substrate, while AuZn₃ and AuAgZn₂ form at the interface between solder and Cu/Ni/Au substrate. Moreover, results also indicate that the mechanical property of soldered joints is improved duo to the dispersion strengthening effects of AgZn₃ in Sn–9Zn–0.2Ga–0.002Al–0.25Ag–0.15Ce solder.     

Effect of rare earth element additions on the impression creep of Sn–9Zn solder alloy

Creep behavior of the Sn–9Zn–RE alloys containing 0.1, 0.25 and 0.5 wt.% rare earth (RE) elements was studied by impression testing and compared to that of the eutectic Sn–9Zn alloy. The tests were carried out under constant punching stress in the range 40–135 MPa and at temperatures in the range 298–420 K. Results showed that for all loads and temperatures, Sn–9Zn–0.25RE had the lowest creep rate, and thus the highest creep resistance among all materials tested. This was attributed to the formation of Sn–RE second phase precipitates which act as the main strengthening agent in the RE-containing Sn–Zn alloys. RE contents higher than 0.25 wt.%, resulted in a lower creep resistance due to a reduction in the volume fraction of Zn-rich phase caused by the formation of Sn–Zn–RE intermetallics. The average stress exponents of 6.8, 6.9, 7.1, 6.8 and activation energies of 42.6, 40.6, 43.0 and 44.9 kJ mol⁻¹ were obtained for Sn–9Zn, Sn–9Zn–0.1RE, Sn–9Zn–0.25RE, and Sn–9Zn–0.5RE, respectively. These activation energies were close to 46 kJ mol⁻¹ for dislocation climb, assisted by vacancy diffusion through dislocation cores in the Sn. This, together with the stress exponents of about seven suggests that the operative creep mechanism is dislocation climb controlled by dislocation pipe diffusion.     

Effects of rare earth element Nd on the solderability and microstructure of Sn�CZn lead-free solder

Effects of trace amount addition of rare earth Nd on the properties of eutectic Sn?CZn solder were studied in this paper. Results indicate that adding trace rare earth element Nd could remarkably improve the solderability and mechanical properties of Sn?C9Zn solder joints. Especially when the content of Nd was 0.06 wt%, the wettability of the solder was improved significantly, and the shear force of Sn?C9Zn?C0.06Nd solder joint was enhanced by 19.6% as well as pull force increased by 26.6% compared to that of Sn?C9Zn solder joint,respectively. It is also found that addition of rare earth Nd could refine the microstructure of the solder and some NdSn₃ phase appeared in the solder matrix. Moreover, the IMCs thickness at the solder/Cu interface was reduced. NdSn₃ phase appeared at the interface with excessive addition of Nd, which is the key reason that deteriorates the mechanical properties of soldered joint.     

Mechanical properties of Sn–Zn lead-free solder alloys based on the microstructure array

The aim of this study is to develop a comparative experimental study interrelating mechanical properties, solidification thermal parameters and microstructure characteristics of a hypoeutectic Sn–4 wt.% Zn, a hypereutectic Sn–12 wt.% Zn and a eutectic Sn–9 wt.% Zn solder alloys. A water-cooled vertical upward unidirectional solidification system was used to obtain the samples. It was found that a more homogeneous distribution of the eutectic mixture, which occurs for smaller dendritic spacings in hypoeutectic and hypereutectic alloys, increases the ultimate tensile strength. The resulting microstructure of the eutectic Sn-9 wt.% Zn alloy has induced higher mechanical strength than those of the Sn–4 wt.% Zn and Sn–12 wt.% Zn alloys. It was found that the eutectic alloy experiences a microstructural transition from globular-to-needle-like Zn-rich morphologies which depend on the solidification growth rate. It is also shown that a globular-like Zn-rich morphology provides higher ultimate tensile strength than a needle-like Zn-rich eutectic morphology.     

Study on properties of Sn–9Zn–Ga solder bearing Nd

The effects of Nd on wettability, microstructure and mechanical properties of Sn–9Zn–Ga–xNd lead-free solder were investigated. The results indicate that adding moderate amount of rare earth Nd, the wettability as well as mechanical properties of Sn–9Zn–0.5Ga solder were evidently improved, and when the content of Nd is at 0.08 wt%, the best wettability and comprehensive properties of soldered joint were obtained. It was also found that the addition of rare earth Nd could refine the microstructure of the solder, but some dark NdSn₃ phase appeared when the addition of Nd exceeded 0.15 wt%. Moreover, the IMCs thickness at the solder/Cu interface was reduced with the addition of Nd which gave a favorable influence on the mechanical property of the soldered joints.     

Effects of trace amount addition of rare earth on properties and microstructure of Sn–Ag–Cu alloys

Ternary lead free solder alloys Sn–Ag–Cu were considered as the promising alternatives to conventional SnPb alloys comparing with other solders. In the present work, effects of trace amounts of rare earth Ce on the wettability, mechanical properties and microstructure of Sn–Ag–Cu solder have been investigated by means of scanning electron microscopy and energy dispersive X-ray analysis systematically. The results indicate that adding trace amount of rare earth Ce can remarkably improve the wettability, mechanical strength of Sn–Ag–Cu solder joint at different temperature, especially when the content of rare earth Ce is at about 0.03%, the tensile strength will be 110% times or more than that of the lead free solder joint without rare earth Ce addition. Moreover, it was observed that the trace amount of rare earth Ce in Sn–Ag–Cu solder may refine the joint matrix microstructure, modify the Cu₆Sn₅ intermetallic phase at the copper substrate/solder interface, and the intermetallic compound layer thickness was reduced significantly. In addition, since rare earth Ce possesses a higher affinity to Sn in the alloy, adding of rare earth Ce can also lead to the delayed formation and growth of the intermetallic compounds of Ag₃Sn and Cu₆Sn₅ in the alloy.     

Effects of 0.1 wt% Ni addition and rapid solidification process on Sn–9Zn solder

Effects of 0.1 wt% Ni addition and rapid solidification process on Sn–9Zn solder alloy were investigated. Characteristics of Sn–9Zn–0.1Ni alloy were analyzed compared with those of as-solidified Sn–9Zn alloy. Mechanical properties and interfacial microstructure of solder/Cu joints obtained using these solders were comparatively studied. By comparison with as-solidified Sn–9Zn alloy, the wettability of solder was obviously improved with 0.1 wt% Ni addition, and the melting behavior of the solder was promoted due to the rapid solidification process. The corrosion resistance of as-solidified and rapidly solidified Sn–9Zn–0.1Ni alloys was improved due to the formation of Ni–Zn intermetallic compound (IMC) and the refining of Zn-rich phases. Formation and growth of IMCs at the interface of Sn–9Zn–0.1Ni/Cu joints was significantly depressed. Rapid solidification process promoted the interfacial reaction during soldering and improved the bonding strength of joints.     

Interfacial microstructure and mechanical properties of In–Bi–Sn lead-free solder

The interfacial microstructure and mechanical properties of a low melting temperature lead-free solder of In-18.75Bi-22.15Sn (in at.%) (In–Bi–Sn) were investigated. The microstructure analysis of bulk In–Bi–Sn revealed that irregular lamellar γ-Sn phases distributed in the In₂Bi matrix. There was only a single endothermic peak with an onset temperature of 62 °C on the DSC curve, indicating that In–Bi–Sn is close to a ternary eutectic solder. The ultimate tensile strength of the bulk In–Bi–Sn was 21.76 MP at a strain rate of 10^?2s^?1 at 25 °C. The elongation of the bulk In–Bi–Sn solder reached 87 %, indicating an excellent ductility of the In–Bi–Sn solder. Two intermetallic compounds (IMCs), needle-like Cu(In,Sn)₂ and laminar Cu₆(In,Sn)₅, formed at the In–Bi–Sn/Cu interface. An IMC layer of polyhedral crystallites of InNi formed at the In–Bi–Sn/Ni interface. The shear strength of Cu/In–Bi–Sn/Cu solder joints was 21.15 MP, and the shear fractograph showed that the ductile fracture with dimples appearance occurred in the solder.     

Effect of zinc additions on structure and properties of Sn–Ag eutectic lead-free solder alloy

The effects of a third element, i.e., Zn in the range of 0.5–2.5 wt.%, on structure and properties of the binary Sn–Ag eutectic lead-free solder alloy were investigated. To identify the structure of the resulting alloys, X-ray diffraction analysis has been carried out. Resistivity, contact angles, Vickers microhardness and Young’s modulus have been measured. The results showed that all Zn contents were restricted in formation of Ag-Zn compound indicated by X-ray diffraction peaks, which increased continuously in the number and intensity as Zn content increased. Adding Zn up to 1.5 wt.% improved the wetting and mechanical properties. Above that, wetting angle increased due to the increase in AgZn compound, which may accumulated at the interface between solders and copper- substrate resulting a decrease in the adhesive strength. The alloy of composition Sn-3.5Ag-1.5Zn has the most improved properties between the others.     

Effects of microstructure and temperature on corrosion behavior of Sn–3.0Ag–0.5Cu lead-free solder

The heterogeneous microstructure of solder could be obtained when cooling rate of the solder joint was not even, which would affect the corrosion behavior of solder during service. The ambient temperature would also affect the corrosion behavior of solder joint. In this paper, the effects of microstructure and temperature on the corrosion behavior of Sn–3.0Ag–0.5Cu (SAC305) lead-free solder were investigated. The various microstructures of SAC305 lead-free solder were obtained by cooling specimens in air and furnace. Compared to the fine-fibrous Ag₃Sn phase inside the commercial SAC305 solder, platelet-like Ag₃Sn formed as cooling speed decreasing. The polarization behavior of SAC305 solders in 3.5 wt.% NaCl solution was not significantly affected by various microstructures, but sensitive to temperature.     

Effects of Zn addition on electromigration behavior of Sn–1Ag–0.5Cu solder interconnect

Effects of electromigration on microstructure and tensile property were studied in the Sn–1Ag–0.5Cu and Sn–1Ag–0.5Cu–1Zn solder interconnects. While the polarity effect and strength reduction from electromigration occurred in the Sn–1Ag–0.5Cu solder interconnects, they were suppressed by the Zn addition in the Sn–1Ag–0.5Cu–1Zn solder interconnects. Such a strong effect of Zn was explained by the strong binding of Zn with Cu, which prevented the dissolution of the IMC at the cathode, and by the reverse migration of the Zn elements, which counteracted the increase in the vacancy concentration so that the strength reduction was successfully inhibited.     

Effect of nanosized graphite on properties of Sn–Bi solder

A novel Sn–Bi composite solder reinforced by nanosized graphite was studied. Effect of nanosized graphite content on spreadability was studied by spreading test. Microstructure of Sn–Bi solder and Sn–Bi composite solder was observed by scanning electron microscope. The tensile test and creep test for Sn–Bi solder and Sn–Bi composite solder joints were conducted in a micro-mechanical test system. The results show that the addition of nanosized graphite is harmful to the spreadability of Sn–Bi solder. The microstructure of Sn–Bi composite solder is refined gradually with the content of graphite increased. The ultimate tensile strength of Sn–Bi composite solders joints is reduced with the addition of nanosized graphite and the ultimate tensile strength of Sn–Bi + 0.07 wt% solder joint is almost unchanged compared with Sn–Bi solder joint. There is a great improvement in elongation of Sn–Bi + 0.07 wt% graphite solder joint. Furthermore, Sn–Bi + 0.07 wt% composite solder has a better creep performance compared with Sn–Bi solder.     

Effects of Ga addition on microstructure and properties of Sn–0.5Ag–0.7Cu solder

The effects of rare element Ga on solderability, microstructure, and mechanical properties of Sn–0.5Ag–0.7Cu lead-free solder were investigated. The experimental results show that Ga plays a positive role in improving the wettability and the microstructure of the solder. When the content of Ga is at 0.5 wt%, the grain size of the solder is smaller and the shear force is enhanced greatly. It is also found that the thickness of the IMCs at the solder/Cu interface is reduced with proper addition of Ga. The increase of mechanical properties may be related to the refining of IMCs of the solder due to Ga addition.     

Effect of addition of Ce in Sn–30Zn solder on the structure and properties of the Mg/Al-brazed joint

AZ31B Mg alloy and 6061 Al alloy are joined using low-temperature soldering with Sn–30Zn–xCe solder alloy. The effect of Ce content in Sn–30Zn–xCe solders on microstructure evolution and mechanical properties of the different brazed joints are investigated. The experimental results show that adding appropriate amount of Ce into Sn–30Zn solder is conducive to decreasing the amount of Mg₂Sn intermetallic compounds and increasing the amount of Al–Sn–Zn solid solutions in the soldering zone of the brazed joint, which restricts the drawback of the formation of hard and brittle Mg₂Sn intermetallic compounds and enhances the mechanical property of soldered joint. The average shear strength of the Mg/Sn–30Zn–0.05Ce/Al-brazed joint can reach 77.48 MPa. Results also indicate that the excessive content of Ce leads to the formation of some Ce–Zn and Ce–Sn intermetallic compounds in soldering zone and subsequently decreases the strength of soldered joint.     

Effects of rare earth La on microstructure and properties of Ag–21Cu–25Sn alloy ribbon prepared by melt spinning

Ag–21Cu–25Sn alloy ribbon as a promising intermediate temperature alloy solder (400–600 °C) was prepared by melt spinning technique in this paper. Rare earth La was added into Ag–21Cu–25Sn alloy to refine the microstructures and improve the wettabilities of as-prepared alloy solders. The phase constitutions, microstructures, melting temperatures and wettabilities of selected specimens were respectively tested. The results showed that the dominant phase constitutions of Ag–21Cu–25Sn–xLa alloy ribbons were Ag₃Sn and Cu₃Sn. The grain size of Ag–21Cu–25Sn–xLa alloy decreased with the addition of La increasing. La addition reduced the melting temperatures of Ag–21Cu–25Sn–xLa alloy ribbons, and effectively improved the wettabilities of the alloy ribbons. When the addition of La was 0.5 wt%, the wettability of as-prepared alloy solder achieved the optimal value of 158 cm² g⁻¹ under brazing temperature 600 °C and dwell time 15 min. In addition, raising brazing temperature and prolonging dwell time could improve the wettability of Ag–21Cu–25Sn–xLa alloy ribbon.     

Effects of indium addition on properties and wettability of Sn–0.7Cu–0.2Ni lead-free solders

This paper reports the investigation on indium addition into Sn–0.7Cu–0.2Ni lead-free solder to improve its various performances. The effects of indium addition on melting temperature, coefficient of thermal expansion (CTE), wettability, corrosion resistance and hardness of the solder alloys were studied. The results showed that when the addition of indium was ⩽0.3 wt.%, the change in melting temperature of Sn–0.7Cu–0.2Ni–xIn solders was negligible, but the melting range of the solder alloy increased. The CTE and spreading area of Sn–0.7Cu–0.2Ni–xIn solders on copper both increased with the addition of indium. An optimal CTE was 17.5 × 10⁻⁶/°C by adding 0.3 wt.% indium. At this concentration, the spreading area of solder on copper was about 15.6% larger than that of Sn–0.7Cu–0.2Ni indium-free solder. The corrosion resistance also increased with the addition of indium increasing, and the corrosion rate of Sn–0.7Cu–0.2Ni–0.3In solder was reduced by 32.8% compared with Sn–0.7Cu–0.2Ni alloy after 14 days in 5% hydrochloric acid solution at room temperature. However, a decrease of 11.7% in hardness of the solder was found when 0.3 wt.% indium was added.     

Room-temperature indentation creep of lead-free Sn–Bi solder alloys

Creep behavior of the lead-free Sn–Bi alloys with bismuth contents in the range of 1–5 wt.% was studied by long time Vickers indentation testing at room temperature. The materials were examined in the homogenized cast and wrought conditions. The stress exponents, determined through different indentation methods, were in good agreement. The exponents of 13.4–15.3 and 9.2–10.0, found respectively for the cast and wrought conditions, are close to those determined by room-temperature conventional creep testing of the same material reported in the literature. Due to the solid solution hardening effects of Bi in Sn, creep rate decreased and creep resistance increased with increasing Bi content of the materials. Cast alloys, with a rather coarser grain structure and some Bi particles at the grain boundaries, showed typically higher resistance to indentation creep compared to the wrought materials. These two factors have apparently resulted in a less tendency of the material for grain boundary accommodated deformation, which is considered as a process to decrease the creep resistance of soft materials.