TiAl金属间化合物及其连接技术的研究进展

近年来 ,TiAl金属间化合物由于其密度小、硬度大、耐高温、具有优良的抗氧化能力等独特的性能 ,因此越来越引起广泛的关注并得到了迅猛的发展。根据目前TiAl金属间化合物被认为是在航空、航天飞行器等军事和民用两者都具有广泛应用前景的高温结构材料 ,文中介绍了世界范围内TiAl金属间化合物研究发展现状。TiAl金属间化合物有效的运用必须要有可靠的连接技术 ,因此TiAl金属间化合物的连接问题是其实用化所要面临的问题之一。固态焊接是实现TiAl金属间化合物连接十分有效的方法。文中介绍了TiAl金属间化合物连接技术的发展现状 ,重点评述了TiAl金属间化合物固态焊接的研究状况 ,指出了需要深入研究的问题     

TiAl金属间化合物及其连接技术的研究进展

近年来 ,TiAl金属间化合物由于其密度小、硬度大、耐高温、具有优良的抗氧化能力等独特的性能 ,因此越来越引起广泛的关注并得到了迅猛的发展。根据目前TiAl金属间化合物被认为是在航空、航天飞行器等军事和民用两者都具有广泛应用前景的高温结构材料 ,文中介绍了世界范围内TiAl金属间化合物研究发展现状。TiAl金属间化合物有效的运用必须要有可靠的连接技术 ,因此TiAl金属间化合物的连接问题是其实用化所要面临的问题之一。固态焊接是实现TiAl金属间化合物连接十分有效的方法。文中介绍了TiAl金属间化合物连接技术的发展现状 ,重点评述了TiAl金属间化合物固态焊接的研究状况 ,指出了需要深入研究的问题     

ZA27合金Ti变质机理电子理论研究

采用分子动力学法建立了熔体ZA27合金模型,并通过计算机模拟获得α相-熔体ZA27界面、α相- TiAl3化合物界面原子集团.用递归法计算了α相、TiAl3化合物的结构能,α相与熔体金属,α相与TiAl3化合物的界面能.计算结果表明：TiAl3化合物的结构能高于α相的结构能,合金凝固时TiAl3化合物先于α相从熔体中析出;α相与TiAl3化合物间的界面能低于α相与熔体金属间的界面能,α相以TiAl3化合物为基体形核比之从熔体金属直接形核增加的界面能少,可减少形核功,因此,TiAl3可成为α相的异质核心,增加α相形核率,细化合金组织.     

焊后热处理对钛/铝FSB接头组织及性能的影响

研究了6082铝合金和TC4钛合金分别添加钎料锌和镍下的搅拌摩擦钎焊(FSB)搭接接头微观组织及焊后热处理后接头界面金属间化合物(IMC)的生成种类和先后顺序以及生长动力学模型。研究表明:添加钎料锌时,界面金属间化合物主要由AlZn、TiAl、TiAl2、TiAl3组成,先后顺序为TiAl2→TiAl3→TiAl→AlZn,并获得了界面IMC层的生长动力学模型为;添加钎料镍时,界面金属间化合物层主要由TiNi、Al3Ni2、Ti3Al和TiAl组成,先后顺序为776 K以下,Ti-Ni-Al焊接界面金属间化合物形成的顺序是Al3Ni2→TiNi→TiAl→Ti3Al,776 K以上时生成顺序为Al3Ni2→TiNi→Ti3Al→TiAl,并获得了界面IMC层的生长动力学模型。界面IMC层的厚度均随着温度的提高或保温时间的延长而增加。添加锌的接头的剪切强度由未热处理时的154 MPa提高到194 MPa,而添加钎料镍的接头由142 MPa提高至166 MPa。     

熔模精密铸造TiAl基金属间化合物研究进展

TiAl基金属间化合物作为一种新型轻质高温结构材料,在航空航天和汽车等领域具有广阔的应用前景。熔模精密铸造是当前普遍采用的制备TiAl基金属问化合物的方法。主要介绍了熔模精密铸造TiAl基合金的铸件以及型壳用粘结剂及耐火材料的发展现状,TiAl合金的熔炼技术及最新研究进展,并对TiAl基金属间化合物熔模精密铸造技术的不足进行了分析并提出了展望。     

TiAl基金属间化合物的发展

介绍了普通TiAl基金属间化合物的发展过程,特别是北京科技大学开发的高Nb—TiAl金属间化合物的成分-组织-性能-制备关系,Nb对TiAl合金相关系和抗氧化性的影响,Nb的强化机理和工程合金的制备和性能。最后简单总结了TiAl基金属问化合物的发展趋势。     

TiAl金属间化合物与NiCr20TiAl摩擦焊接性分析

采用SN比设计方法优化了TiAl金属间化合物与NiCr20TiAl摩擦焊接的工艺规范，分析了接头组织变化规律，研究了TiAl全属间化合物摩擦焊接成形控制特点。     

钛铝金属间化合物的高温防护涂层

钛铝金属间化合物的高温防护涂层唐兆麟(中国科学院金属腐蚀与防护研究所九七届博士研究生,沈阳110015)本文以发展适用于TiAl金属间化合物的高温防护涂层为目的,采用热重分析(TGA)、金相显微镜(OM)、X-射线衍射仪(XRD)、带有能谱的扫描电子显微镜(SEM/EDX)及电子探针(EPMA),研究了TiAl的高温氧化行为,渗Al、MCrAlY(M=Co,Ni)涂层、反应溅射Al2O3膜、TiAl微晶涂层和TiAlCr涂层对TiAl抗氧化性能的影响.详细研究了涂层提高TiAl抗氧?...     

高温钛合金及TiAl金属间化合物的精密铸造技术及应用前景

本文对高温钛合金及TiAl金属间化合物的发展趋势进行了概述,介绍了钛合金及TiAl金属间化合物水冷铜坩埚真空感应熔炼(ISM)熔模精密铸造技术的研究现状.最后,介绍了高温钛合金及TiAl金属间化合物在航空航天领域与民用领域中的应用和发展前景.     

TiAl金属间化合物工程实用化研究与进展

回顾了钢铁研究总院在提高TiAl金属间化合物合金可靠性和部件制备技术两方面的研究结果,介绍了己开展的应用研究及减重效果研究,并对TiAl合金今后的发展做了简要评述。     

Effects of Post-weld Heat Treatment on Microstructure,Mechanical Properties and the Role of Weld Reinforcement in 2219 Aluminum Alloy TIG-Welded Joints

In as-welded state, each region of 2219 aluminum alloy TIG-welded joint shows diff erent microstructure and microhardness due to the diff erent welding heat cycles and the resulting evolution of second phases. After the post-weld heat treatment, both the amount and the size of the eutectic structure or θ phases decreased. Correspondingly, both the Cu content in α-Al matrix and the microhardness increased to a similar level in each region of the joint, and the tensile strength of the entire joint was greatly improved. Post-weld heat treatment played the role of solid solution strengthening and aging strengthening. After the post-weld heat treatment, the weld performance became similar to other regions, but weld reinforcements lost their reinforcing eff ect on the weld and their existence was more of an adverse eff ect. The joint without weld reinforcements after the post-weld heat treatment had the optimal tensile properties, and the specimens randomly crack in the weld zone.     

The First Phase of the SRIF Industrialized Base in ＂West Area＂ Has Been Put into Operation

After nearly two years＇ tense construction, the first phase of industrialized base of Shenyang Research Institute of Foundry （SRIF）, located at the Tiexi Casting and Forging Industrial Park in the west of Tiexi District, has now been completed and formally put into operation.     

Thermodynamics Study on the Decomposition of Chromite with KOH

Institute of Process Engineering, Chinese Academy of Sciences, China, has proposed a method for oxidative leaching of chromite with potassium hydroxide. Understanding the mechanism of chromite decomposition, especially in the potassium hydroxide fusion, is important for the optimization of the operating parameters of the oxidative leaching process. A traditional thermodynamic method is proposed and the thermal decomposition and the reaction decomposition during the oxidative leaching of chromite with KOH and oxygen is discussed, which suggests that chromite is mainly destroyed by reactions with KOH and oxygen. Meanwhile, equilibrium of the main reactions of the above process was calculated at different temperatures and oxygen partial pressures. The stable zones of productions, namely, K2CrO4 and Fe2O3, increase with the decrease of temperature, which indicates that higher temperature is not beneficial to thermodynamic reactions. In addition, a comparison of the general alkali methods is carried out, and it is concluded that the KOH leaching process is thermodynamically superior to the conventional chromate production process.     

Influence of Heat Treatment on Damping Behaviour of the Magnesium Wrought Alloy AZ61

The effect of isochronal heat treatments for 1h on variation of damping, hardness and microstructural change of the magnesium wrought alloy AZ61 was investigated. Damping and hardness behaviour could be attributed to the evolution of precipitation process. The influence of precipitation on damping behaviour was explained in the framework of the dislocation string model of Granato and Lücke.     

Effect of Rare Earth Doping on Impedance,Modulus and Conductivity Properties of Multiferroic Composites:0.5(BiLa_xFe_(1-x)O_3)–0.5(PbTiO_3)

The Lanthanum-doped bismuth ferrite–lead titanate compositions of 0.5(Bi LaxFe1-xO3)–0.5(Pb Ti O3)(x = 0.05,0.10,0.15,0.20)(BLxF1-x-PT) were prepared by mixed oxide method.Structural characterization was performed by X-ray diffraction and shows a tetragonal structure at room temperature.The lattice parameter c/a ratio decreases with increasing of La(x = 0.05–0.20) concentration of the composites.The effect of charge carrier/ion hopping mechanism,conductivity,relaxation process and impedance parameters was studied using an impedance analyzer in a wide frequency range(102–106Hz) at different temperatures.The nature of Nyquist plot confirms the presence of bulk effects only,and non-Debye type of relaxation processes occurs in the composites.The electrical modulus exhibits an important role of the hopping mechanism in the electrical transport process of the materials.The ac conductivity and dc conductivity of the materials were studied,and the activation energy found to be 0.81,0.77,0.76 and 0.74 e V for all compositions of x = 0.05–0.20 at different temperatures(200–300 °C).     

Quantitative Analysis of the Crystallographic Orientation Relationship Between the Martensite and Austenite in Quenching–Partitioning–Tempering Steels

The orientation relationships(ORs)between the martensite and the retained austenite in low-and medium-carbon steels after quenching–partitioning–tempering process were studied in this work.The ORs in the studied steels are identified by selected-area electron diffraction(SAED)as either K–S or N–W ORs.Meanwhile,the ORs were also studied based on numerical fitting of electron backscatter diffraction data method suggested by Miyamoto.The simulated K–S and N–W ORs in the low-index directions generally do not well coincide with the experimental pole figure,which may be attributed to both the orientation spread from the ideal variant orientations and high symmetry of the low-index directions.However,the simulated results coincide well with experimental pole figures in the high-index directions{123}_(bcc).A modified method with simplicity based on Miyamoto’s work was proposed.The results indicate that the ORs determined by modified method are similar to those determined by Miyamoto’method,that is,the OR is near K–S OR for the low-carbon Q–P–T steel,and with the increase of carbon content,the OR is closer to N–W OR in medium-carbon Q–P–T steel.     

Growth Kinetics of Single Inclusion Particle in Molten Melts

On the basis of the single-particle framework, a new theory on inclusion growth in metallurgical melts is developed to study the kinetics of inclusion growth on account of reaction and collision. The studies show that the early growth of inclusion depends on reaction growth and Brawnian motion collision, and where the former is decisive, the late growth depends on turbulence collision and Stokes＇ collision, and where the former is dominant; collision growth is very quick during the smelting process, lessened in the refining process, but nearly negligible in the continuous casting process.     

Theoretical Analysis for the Motion and Temperature of Melt Droplets in Spray Degassing Process

The motion of melt droplets in spray degassing process was analyzed theoretically. The height of the treatment tank in spray degassing process could be determined by the results of theoretical calculation of motion of melt droplets. To know whether the melt droplets would solidify during spraying process, the balance temperature of melt droplets was also theoretically analyzed. Then proof experiments for theoretical results about temperature of melt droplets were carried. In comparison, the experimental results were nearly similar to the calculation results.     

Using Finite Element and Contour Method to Evaluate Residual Stress in Thick Ti-6Al-4V Alloy Welded by Electron Beam Welding

This work was to reveal the residual stress profile in electron beam welded Ti-6Al-4V alloy plates(50 mm thick) by using finite element and contour measurement methods.A three-dimensional finite element model of 50-mmthick titanium component was proposed,in which a column–cone combined heat source model was used to simulate the temperature field and a thermo-elastic–plastic model to analyze residual stress in a weld joint based on ABAQUS software.Considering the uncertainty of welding simulation,the computation was calibrated by experimental data of contour measurement method.Both test and simulated results show that residual stresses on the surface and inside the weld zone are significantly different and present a narrow and large gradient feature in the weld joint.The peak tensile stress exceeds the yield strength of base materials inside weld,which are distinctly different from residual stress of the thin Ti-6Al-4V alloy plates presented in references before.     

Microstructures and Tensile Properties of Ultrafine-Grained Ni–(1–3.5) wt% SiC_(NP) Composites Prepared by a Powder Metallurgy Route

Silicon carbide nanoparticle-reinforced nickel-based composites(Ni–Si CNP),with a Si CNPcontent ranged from1 to 3.5 wt%,were prepared using mechanical alloying and spark plasma sintering.In addition,unreinforced pure nickel samples were also prepared for comparative purposes.To characterize the microstructural properties of both the unreinforced pure nickel and the Ni–Si CNPcomposites transmission electron microscopy(TEM) was used,while their mechanical behavior was investigated using the Vickers pyramid method for hardness measurements and a universal tensile testing machine for tensile tests.TEM results showed an array of dislocation lines decorated in the sintered pure nickel sample,whereas,for the Ni–Si CNPcomposites,the presence of nano-dispersed Si CNPand twinning crystals was observed.These homogeneously distributed Si CNPwere found located either within the matrix,between twins or on grain boundaries.For the Ni–Si CNPcomposites,coerced coarsening of the Si CNPassembly occurred with increasing Si CNPcontent.Furthermore,the grain sizes of the Ni–Si CNPcomposites were much finer than that of the unreinforced pure nickel,which was considered to be due to the composite ball milling process.In all cases,the Ni–Si CNPcomposites showed higher strengths and hardness values than the unreinforced pure nickel,likely due to a combination of dispersion strengthening(Orowan effects) and particle strengthening(Hall–Petch effects).For the Ni–Si CNPcomposites,the strength increased initially and then decreased as a function of Si CNPcontent,whereas their elongation percentages decreased linearly.Compared to all materials tested,the Ni–Si CNPcomposite containing 1.5% Si C was found more superior considering both their strength and plastic properties.