A comparative analysis of the COVERT job sequencing rule using various shop performance measures

The COVERT job shop dispatching rule was tested extensively twenty years ago with impressive results, however, since then it has been included in only one comparative analysis with other sequencing rules, and, reported instances of its application have been infrequent. In this paper, the COVERT rule is examined in detail relative to its applicability, its sensitivity to various operating parameters and performance measures, and its performance compared to several other sequencing rules including truncated SPT rules, dynamic slack rules and modified duedate rules. The performance of COVERT is examined for a variety of tardiness measures. The examination is conducted within the context of a simulation model of a machine-constrained job shop with serial jobs and random routings. The results indicate that COVERT performs well as a sequencing rule and in most instances was superior to the other sequencing rules tested both directly and across varying degrees of due-date tightness.     

A multiple-pass heuristic rule for job shop scheduling with due dates

This paper presents an efficient multiple-pass heuristic algorithm for job shop scheduling problems with due dates wherein the objective is to minimize total job tardiness. Algorithm operation is carried out in two phases. In phase 1 a dispatching rule is employed to generate an active or non-delay initial schedule. In phase 2, tasks selected from a predetermined set of promising target operations in the initial schedule are tested to ascertain whether by left-shifting their start times and rearranging some subset of the remaining operations one can reduce total tardiness. Performance evaluation is carried out over a range of shop sizes focusing, first of all, on the quality of the initial schedule produced through five commonly used dispatching rules and, secondly, the schedule improvement achieved with the multiple-pass heuristic. Results indicate that the proposed technique is capable of yielding notable reductions in total tardiness (over initial schedules) for practical size problems and would suggest that the approach presents an efficient scheduling option for this class of complex optimization problems.     

Twofold look-ahead search for multi-criterion job shop scheduling

The twofold look-ahead search ((TLAS) was proposed as a general purpose search technique and applied to single-criterion job shop scheduling. In the present study, this method is applied to multi-criterion scheduling problems with some modification and illustrated by bi-criterion scheduling with mean tardiness and mean flowtime. Application circumstances are divided into two situations according to the scheduling objective and TLAS is tested for each situation. From the computational results, the proposed method is found to generate higher performance schedules in comparison with other methods. Its algorithmic features and applicability to other problems are also discussed based on several experimental results.     

Variable neighbourhood search for dual-resource constrained flexible job shop scheduling

Dual-resource constrained flexible job shop scheduling problem (FJSP) is considered and an effective variable neighbourhood search (VNS) is presented, in which the solution to the problem is indicated as a quadruple string of the ordered operations and their resources. Two neighbourhood search procedures are sequentially executed to produce new solutions for two sub-problems of the problem, respectively. The search of VNS is restarted from a slightly perturbed version of the current solution of VNS when the determined number of iterations is reached. VNS is tested on some instances and compared with methods from literature. Computational results show the significant advantage of VNS on the problem.     

Dynamic job shop scheduling using variable neighbourhood search

In this paper a scheduling method based on variable neighbourhood search (VNS) is introduced to address a dynamic job shop scheduling problem that considers random job arrivals and machine breakdowns. To deal with the dynamic nature of the problem, an event-driven policy is selected. To enhance the efficiency and effectiveness of the scheduling method, an artificial neural network with a back propagation error learning algorithm is used to update parameters of the VNS at any rescheduling point according to the problem condition. The proposed method is compared with some common dispatching rules that have been widely used in the literature for the dynamic job shop scheduling problem. Results illustrate the high efficiency and effectiveness of the proposed method in a variety of shop floor conditions.     

A tabu search algorithm for solving a multicriteria flexible job shop scheduling problem

The problem that we consider in this article is a flexible job shop scheduling problem issued from the printing and boarding industry. Two criteria have to be minimised, the makespan and the maximum lateness. Two tabu search algorithms are proposed for finding a set of non-dominated solutions: the first is based on the minimisation of one criterion subject to a bound on the second criterion (ε-constraint approach) and the second is based on the minimisation of a linear combination of criteria. These algorithms are tested on benchmark instances from the literature and the results are discussed. The total tardiness is considered as a third criterion for the second tabu search and results are presented and discussed.     

A hybrid Pareto-based local search algorithm for multi-objective flexible job shop scheduling problems

This paper presents a hybrid Pareto-based local search (PLS) algorithm for solving the multi-objective flexible job shop scheduling problem. Three minimisation objectives are considered simultaneously, i.e. the maximum completion time (makespan), the total workload of all machines, and the workload of the critical machine. In this study, several well-designed neighbouring approaches are proposed, which consider the problem characteristics and thus can hold fast convergence ability while keep the population with a certain level of quality and diversity. Moreover, a variable neighbourhood search (VNS) based self-adaptive strategy is embedded in the hybrid algorithm to utilise the neighbouring approaches efficiently. Then, an external Pareto archive is developed to record the non-dominated solutions found so far. In addition, a speed-up method is devised to update the Pareto archive set. Experimental results on several well-known benchmarks show the efficiency of the proposed hybrid algorithm. It is concluded that the PLS algorithm is superior to the very recent algorithms, in term of both search quality and computational efficiency.     

A scatter search approach to sequence-dependent setup times job shop scheduling

Scheduling jobs on multiple machines is a difficult problem when real-world constraints such as the sequence setup time, setup times for jobs and multiple criteria are used for solution goodness. It is usually sufficient to obtain a near-optimal solution quickly when an optimal solution would require days or weeks of computation. Common scheduling heuristics such as Shortest Processing Time can be used to obtain a feasible schedule quickly, but are not designed for multiple simultaneous objectives. We use a new meta-heuristic known as a scatter search (SS) to solve these types of job shop scheduling problems. The results are compared with solutions obtained by common heuristics, a tabu search, simulated annealing, and a genetic algorithm. We show that by combining the mechanism of diversification and intensification, SS produces excellent results in a very reasonable computation time. The study presents an efficient alternative for companies with a complicated scheduling and production situation.     

A divide and conquer-based greedy search for two-machine no-wait job shop problems with makespan minimisation

This paper addresses a two-machine no-wait job shop problem with makespan minimisation. It is well known that this problem is strongly NP-hard. A divide-and-conquer approach (DC for short) is adopted to calculate the optimal timetable of a given sequence. It decomposes the given sequences into several independent parts and conquers them separately. A timetable enhancing method is introduced to further improve the timetable obtained by DC. It constructs a set of flow shop type jobs based on the result from DC and calculates the best timetable for these newly constructed jobs by the well-known Gilmore and Gomory method (GG for short). An efficient greedy search is proposed by integrating DC with GG to search for the best sequence. Experimental results show that the proposed algorithm can find the optimal solutions for 96% of the randomly generated test instances on average.     

A hybrid genetic algorithm and tabu search for a multi-objective dynamic job shop scheduling problem

In most real manufacturing environments, schedules are usually inevitable with the presence of various unexpected disruptions. In this paper, a rescheduling method based on the hybrid genetic algorithm and tabu search is introduced to address the dynamic job shop scheduling problem with random job arrivals and machine breakdowns. Because the real-time events are difficult to express and take into account in the mathematical model, a simulator is proposed to tackle the complexity of the problem. A hybrid policy is selected to deal with the dynamic feature of the problem. Two objectives, which are the schedule efficiency and the schedule stability, are considered simultaneously to improve the robustness and the performance of the schedule system. Numerical experiments have been designed to test and evaluate the performance of the proposed method. This proposed method has been compared with some common dispatching rules and meta-heuristic algorithms that have been widely used in the literature. The experimental results illustrate that the proposed method is very effective in various shop-floor conditions.     

Ant colony optimisation with parameterised search space for the job shop scheduling problem

The job-shop scheduling problem (JSSP) is known to be NP-hard. Due to its complexity, many metaheuristic algorithm approaches have arisen. Ant colony metaheuristic algorithm, lately proposed, has successful application to various combinatorial optimisation problems. In this study, an ant colony optimisation algorithm with parameterised search space is developed for JSSP with an objective of minimising makespan. The problem is modelled as a disjunctive graph where arcs connect only pairs of operations related rather than all operations are connected in pairs to mitigate the increase of the spatial complexity. The proposed algorithm is compared with a multiple colony ant algorithm using 20 benchmark problems. The results show that the proposed algorithm is very accurate by generating 12 optimal solutions out of 20 benchmark problems, and mean relative errors of the proposed and the multiple colony ant algorithms to the optimal solutions are 0.93% and 1.24%, respectively.     

An extension of modified-operational-due-date priority rule incorporating job waiting times and application to assembly job shop

The well-known priority dispatching rule MOD (Modified Operational Due Date) in job shop scheduling considers job urgency through ODD (Operational Due Date) and also incorporates SPT (Shortest Processing Time)-effect in prioritising operationally late jobs; leading to robust behaviour in Mean Tardiness (MT) with respect to tightness/looseness of due dates. In the present paper, we study an extension of the MOD rule using job-waiting-time based discrimination among operationally late jobs to protect long jobs from excessive delays by incorporating an ‘acceleration property’ into the scheduling rule. Formally, we employ a weighted-SPT dispatching priority index of the form: (Processing time)/(Waiting time)^α for operationally late jobs, while the priority index is ODD for operationally non-late jobs; and the latter class of jobs has a lower priority than the former class. In the context of Assembly Job Shop scheduling, some existing literature includes considerable focus around the concept of ‘Staging Delay’, i.e., waiting of components or sub-assemblies for their counterparts for assembly. Some existing approaches attempt dynamic anticipation of staging delay problems and re-prioritisation of operations along converging branches. In the present paper, rather than depending on such a centralised and largely backward scheduling approach, we consider a partially decentralised approach, endowing jobs with a priority index yielding an ‘acceleration property’ based on a ‘look-back’ in terms of waiting time, rather than ‘look-ahead’. For the particular case, in our proposed rule, whenα is set at zero and when all jobs at a machine are operationally late, our rule agrees with MOD as both exhibit the SPT effect. In simulation tests of our priority scheme for assembly job shops, in comparison with leading heuristics in literature, we found our rule to be particularly effective in: (1) minimising conditional mean tardiness, (2) minimising 99-percentile-point of the tardiness distribution, through proper choice ofα. We also exploit an interesting duality between the scheduling and queueing control versions of the problem. Based on this, some exact and heuristic analysis is given to guide the choice ofα, which is also supported by numerical evidence.     

Look ahead job demanding for improving job shop performance

In this paper a new coordination approach for decentralized job shop scheduling rules is presented and analyzed in a simulation study. The coordination is based on look ahead information and contains a mechanism for demanding and supplying jobs. The simulation experiments show that the performance of conventional scheduling rules is significantly improved using the coordination mechanism.     

A hybrid differential evolution and estimation of distribution algorithm based on neighbourhood search for job shop scheduling problems

Job shop scheduling problem (JSSP) is a typical NP-hard problem. In order to improve the solving efficiency for JSSP, a hybrid differential evolution and estimation of distribution algorithm based on neighbourhood search is proposed in this paper, which combines the merits of Estimation of distribution algorithm and Differential evolution (DE). Meanwhile, to strengthen the searching ability of the proposed algorithm, a chaotic strategy is introduced to update the parameters of DE. Two mutation operators are adopted. A neighbourhood search (NS) algorithm based on blocks on critical path is used to further improve the solution quality. Finally, the parametric sensitivity of the proposed algorithm has been analysed based on the Taguchi method of design of experiment. The proposed algorithm was tested through a set of typical benchmark problems of JSSP. The results demonstrated the effectiveness of the proposed algorithm for solving JSSP.     

A hybrid computer simulation-artificial neural network algorithm for optimisation of dispatching rule selection in stochastic job shop scheduling problems

Industrial systems are constantly subject to random events with inevitable uncertainties in production factors, especially in processing times. Due to this stochastic nature, selecting appropriate dispatching rules has become a major issue in practical problems. However, previous research implies that using one dispatching rule does not necessarily yield an optimal schedule. Therefore, a new algorithm is proposed based on computer simulation and artificial neural networks (ANNs) to select the optimal dispatching rule for each machine from a set of rules in order to minimise the makespan in stochastic job shop scheduling problems (SJSSPs). The algorithm contributes to the previous work on job shop scheduling in three significant ways: (1) to the best of our knowledge it is the first time that an approach based on computer simulation and ANNs is proposed to select dispatching rules; (2) non-identical dispatching rules are considered for machines under stochastic environment; and (3) the algorithm is capable of finding the optimal solution of SJSSPs since it evaluates all possible solutions. The performance of the proposed algorithm is compared with computer simulation methods by replicating comprehensive simulation experiments. Extensive computational results for job shops with five and six machines indicate the superiority of the new algorithm compared to previous studies in the literature.     

An effective discrete harmony search algorithm for flexible job shop scheduling problem with fuzzy processing time

This study addresses flexible job shop scheduling problem (FJSP) with fuzzy processing time. The fuzzy or uncertainty of processing time is one of seven characteristics in remanufacturing. A discrete harmony search (DHS) algorithm is proposed for FJSP with fuzzy processing time. The objective is to minimise maximum fuzzy completion time. A simple and effective heuristic rule is proposed to initialise harmony population. Extensive computational experiments are carried out using five benchmark cases with eight instances from remanufacturing. The proposed heuristic rule is evaluated using five benchmark cases. The proposed DHS algorithm is compared to six metaheuristics. The results and comparisons show the effectiveness and efficiency of DHS for solving FJSP with fuzzy processing time.     

Optimal scheduling for flexible job shop operation

This paper presents a new integer linear programming (ILP) model to schedule flexible job shop, discrete parts manufacturing industries that operate on a make-to-order basis. The model considers groups of parallel homogeneous machines, limited intermediate buffers and negligible set-up effects. Orders consist of a number of discrete units to be produced and follow one of a given number of processing routes. The model allows re-circulation to take place, an important issue in practice that has received scant treatment in the scheduling literature. Good solution times were obtained using commercial mixed-integer linear programming (MILP) software to solve realistic examples of flexible job shops to optimality. This supports the claim that recent advances in computational power and MILP solution algorithms are making this approach competitive with others traditionally applied in job shop scheduling.     

An optimization-based algorithm for job shop scheduling

Scheduling is a key factor for manufacturing productivity. Effective scheduling can improve on-time delivery, reduce inventory, cut lead times, and improve the utilization of bottleneck resources. Because of the combinatorial nature of scheduling problems, it is often difficult to find optimal schedules, especially within a limited amount of computation time. Production schedules therefore are usually generated by using heuristics in practice. However, it is very difficult to evaluate the quality of these schedules, and the consistency of performance may also be an issue. In this paper, near-optimal solution methodologies for job shop scheduling are examined. The problem is formulated as integer optimization with a “separable” structure. The requirement of on-time delivery and low work-in-process inventory is modelled as a goal to minimize a weighted part tardiness and earliness penalty function. Lagrangian relaxation is used to decompose the problem into individual part subproblems with intuitive appeal. By iteratively solving these subproblems and updating the Lagrangian multipliers at the high level, near-optimal schedules are obtained with a lower bound provided as a byproduct. This paper reviews a few selected methods for solving subproblems and for updating multipliers. Based on the insights obtained, a new algorithm is presented that combines backward dynamic programming for solving low level subproblems and interleaved conjugate gradient method for solving the high level problem. The new method significantly improves algorithm convergence and solution quality. Numerical testing shows that the method is practical for job shop scheduling in industries. This work was supported in part by the National Science Foundation under DMI-9500037, and the Advanced Technology Center for Precision Manufacturing, University of Connecticut.     

Evaluation of a hybrid genetic tabu search framework on job shop scheduling benchmark problems

It has been well established that to find an optimal or near-optimal solution to job shop scheduling problems (JSSPs), which are NP-hard, one needs to harness different features of many techniques, such as genetic algorithms (GAs) and tabu search (TS). In this paper, we report usage of such a framework which exploits the diversified global search and the intensified local search capabilities of GA and TS, respectively. The system takes its input directly from the process information in contrast to having a problem-specific input format, making it versatile in dealing with different JSSP. This framework has been successfully implemented to solve industrial JSSPs. In this paper, we evaluate its suitability by applying it on a set of well-known job shop benchmark problems. The results have been variable. The system did find optimal solutions for moderately hard benchmark problems (40 out of 43 problems tested). This performance is similar to, and in some cases better than, comparable systems, which also establishes the versatility of the system. However for the harder benchmark problems it had difficulty in finding a new improved solution. We analyse the possible reasons for such a performance.     

A shuffled frog-leaping algorithm for job shop scheduling with outsourcing options

In this paper, job shop scheduling problem with outsourcing options is considered and a novel shuffled frog-leaping algorithm (SFLA) is presented to minimise total tardiness under condition that total outsourcing cost does not exceed a given upper bound. In SFLA, a tournament selection-based method is used to decompose the whole population into some memeplexes, the search process in each memeplex is done on the best solution of the memeplex and composed of the global search step and the multiple neighbourhood search step. SFLA is tested on a number of instances and compared with some methods from the literature. Computational results validate the promising performance of SFLA on the considered problem.