Swelling and mechanical properties of (acrylonitrile‐butadiene rubber)/(hydrogenated acrylonitrile‐butadiene rubber) blends with precipitated silica filled in gasohol fuels

This work studied the effects of hydrogenated acrylonitrile‐butadiene rubber (HNBR) and precipitated silica (PSi) loadings in acrylonitrile‐butadiene rubber (NBR) filled with 60 parts per hundred of rubber (phr) of carbon black (CB) for oil‐resistant seal applications in contact with gasohol fuel. The cure characteristics, mechanical properties, and swelling behavior of HNBR/NBR blends reinforced with PSi before and after immersion in ethanol‐based oils (E10, E20, and E85) were then monitored. This work studied the effects of PSi loading in rubber compounds on the mechanical properties of the rubber blends. The results suggested that the scorch time of CB‐filled NBR/HNBR was not affected by HNBR loading, but the cure time, Mooney viscosity, and torque difference increased with HNBR content. The swelling of the blends in E85 oil were relatively low compared with those in E10 and E20 oils. The recommended NBR/HNBR blend ratio for oil‐resistant applications was 50/50. Tensile strength and elongation at break before and after immersion in gasohol oils increased with HNBR loading, and the opposite effect was found for tensile modulus and hardness. PSi filler had no effect on scorch time, but decreased the cure time of the blends. The swelling level of the blends slightly decreased with increasing PSi content. The recommended silica content for optimum reinforcement for black‐filled NBR/HNBR blend at 50/50 was 30 phr. The results in this work suggested that NBR/HNBR blends reinforced with 60 phr of CB and 30 phr of silica could be potentially used for rubber seals in contact with gasohol fuels. J. VINYL ADDIT. TECHNOL., 22:239–246, 2016. © 2014 Society of Plastics Engineers     

Unsaturated polyester as compatibilizer for styrene–butadiene (SBR)/acrylonitrile–butadiene (NBR) rubber blends

The effect of the addition of 5 and 10 phr of unsaturated polyester resin (UPE) on the compatibility and physicomechanical properties of styrene–butadiene (SBR) and acrylonitrile–butadiene (NBR) rubber blends was studied. Differential scanning calorimetry (DSC), scanning electron microscopy (SEM), electrical, and ultrasonic techniques were used to determine the degree of the compatibility (DC). The results obtained revealed that, by the addition of 10 parts per hundred parts of rubber (phr) UPE as a compatibilizer for SBR/NBR blends, the degree of compatibility was greatly enhanced. The rheological and mechanical properties of the blends were also improved. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2314–2321, 2002     

Dielectric and mechanical properties of polystyrene/acrylonitrile–butadiene rubber blends

The dielectric and mechanical properties of polystyrene(PS)/acrylonitrile–butadiene rubber (NBR) blends were studied with the aim of improving the insulation properties of NBR. Compatibility investigations, performed with viscosity and dielectric methods and confirmed with the calculated heat of mixing, indicated that such blends were incompatible. To overcome the problem of phase separation between NBR and PS, we chose epoxidized soya bean oil to act as a compatibilizer and added 3% to the blends under investigation. This led to the conclusion that a sample containing 10% PS (either pure or scrap) possessed the most suitable electrical and mechanical properties. For this reason, the sample was chosen for studying the effect of the addition of three types of fillers (quartz, talc, and calcium carbonate) in increasing quantities (up to 80 phr) on the dielectric and mechanical properties. The variation of the dielectric properties with temperature (20–60°C) was also investigated. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 540–552, 2002     

Effects of trans‐polyoctylene rubber on rheological and green tensile properties of natural rubber/acrylonitrile–butadiene rubber blends

The influence of trans‐polyoctylene rubber (TOR) on the flow property, die swell behaviour and green tensile property of NR (natural rubber)/NBR (acrylonitrile–butadiene rubber) blend compound was investigated as a function of TOR loading level. The pure TOR, NR and NBR compounds were also investigated for comparison with the blend compounds. The shear viscosity of TOR strongly depended on the temperature as well as shear rate. The viscosity of the NR/NBR blend compound was even lower than that of the constituent components at relatively lower shear rates, and the viscosity difference became smaller as the shear rate was increased. The viscosity of the NR/NBR blend compounds was strongly affected by the addition of TOR but the effect became negligible with increasing the shear rate. Both the die‐swell ratio and the surface topology of extrudates were also affected by TOR addition; the dependence on shear rate was much stronger for higher TOR level. The NR/NBR blend compound showed much higher green tensile strength and elongation at break than those of the constituent components. Both the green tensile modulus and strength of the NR/NBR blend compound were greatly enhanced, while the elongation at break was reduced with the addition of TOR. © 2002 Society of Chemical Industry     

Morphology and dynamic mechanical properties of natural rubber/nitrile rubber blends containing trans‐polyoctylene rubber as a compatibilizer

The use of trans‐polyoctylene rubber (TOR) as a compatibilizer for blends of natural rubber (NR) and acrylonitrile‐butadiene rubber (NBR) was investigated using atomic force microscopy (AFM) and dynamic mechanical analysis (DMA). The NR/NBR blends containing varying proportions of TOR were prepared in an internal mixer. AFM micrographs of NR/NBR blend at 50/50 (w/w) composition showed heterogeneous phase morphology with NR as a matrix and NBR as a dispersed phase. Inclusion of TOR in the NR/NBR blend altered the phase morphology by reducing the size of the NBR phase. DMA of NR/NBR/TOR showed reduction in tan δ peak height of NBR and an increase in storage modulus E′ in the rubbery region for the NR/NBR blends. A comparison of the E′ obtained from experimental data with that from theoretical models was made to deduce the location of TOR in the blend. Based on the fittings of calculated and experimental values of E′, it was inferred that TOR was incorporated into the NR phase at lower proportion as well as at the interfacial region at higher proportion. The Cole–Cole plot illustrated the compatibilizing effect of TOR. Copyright © 2004 Society of Chemical Industry     

Dynamic mechanical properties of styrene butadiene rubber and poly (ethylene-co-vinyl acetate) blends

The dynamic mechanical behaviour of uncrosslinked and crosslinked styrene butadiene rubber/poly (ethylene-co-vinyl acetate) (SBR/EVA) blends was studied with reference to the effects of blend ratio, crosslinking systems, a compatibilizer viz. maleic-anhydride grafted poly [styrene-b-(ethylene-co-butylene)-b-styrene] (SEBS-g-MA), frequency and temperature. The two separate tan δ peaks, obtained during DMA, indicated the immiscibility of SBR/EVA system. The damping properties increased with SBR content for uncrosslinked and crosslinked blends. In the case of crosslinked systems, depending upon the type of crosslinking agent used, the glass transition temperature (T _g) of SBR phase has been found to be shifted to higher temperatures. The damping characteristics of the blends were observed to be affected by the variations in frequency. The addition of the compatibilizer improved the storage modulus and reduced the damping properties. These results have been correlated with the morphology of the blends, attested by scanning electron micrographs. The activation energy for glass transition has been computed. The experimental data on storage modulus were compared with theoretical predictions.     

Effect of epoxidized natural rubber on thermal properties,fatigue life,and natural weathering test of styrene butadiene rubber/recycled acrylonitrile‐butadiene rubber (SBR/NBRr) blends

The utilization of waste rubber powder in polymer matrices provides an attractive strategy for polymer waste disposal. Addition of recycled acrylonitrile‐butadiene rubber (NBRr) in rubber compounds gives economic (lowering the cost of rubber compounds) as well as processing advantages. In this study, the properties of styrene butadiene rubber (SBR)/NBRr blends with and without epoxidized natural rubber (ENR‐50) as a compatibilizer were determined. The results such as thermal gravimetric analysis (TGA), fatigue life, and natural weathering test of SBR/NBRr blends with and without ENR‐50 were carried out. Results showed that TG thermograms of SBR/NBRr blends with ENR‐50 show lower thermal stability compared blends without ENR‐50. The incorporation of ENR‐50 into SBR/NBRr blends has reduced char residue compared SBR/NBRr blends without ENR‐50. The incorporation of ENR‐50 in SBR/NBRr blends has increased the rigidity of the blends thus lowering the fatigue life. The increment in tensile properties retention of SBR/NBRr blends with ENR‐50 indicated the enhancement on weathering resistant. The surfaces of SBR/NBRr blends with ENR‐50 after 6 months exposure showed a minimal severity of crack compared with SBR/NBRr blends without ENR‐50. It revealed that the scale of cracks has reduced indicating well‐retaining interfacial adhesion between SBR and NBRr with the presence of ENR‐50 as a compatibilizer. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Influences of trans‐polyoctylene rubber on the physical properties and phase morphology of natural rubber/acrylonitrile–butadiene rubber blends

The influence of trans‐polyoctylene rubber (TOR) on the mechanical properties, glass‐transition behavior, and phase morphology of natural rubber (NR)/acrylonitrile–butadiene rubber (NBR) blends was investigated. With an increased TOR level, hardness, tensile modulus, and resilience increased, whereas tensile strength and elongation at break tremendously decreased. According to differential scanning calorimetry and dynamic mechanical analysis, there were two distinct glass‐transition temperatures for a 50/50 NR/NBR blend, indicating the strongly incompatible nature of the blend. When the TOR level was increased, the glass transition of NBR was strongly suppressed. NBR droplets of a few micrometers were uniformly dispersed in the continuous NR phases in the NR/NBR blends. When TOR was added to a 50/50 NR/NBR blend, TOR tended to be located in the NR phase and in some cases was positioned at the interfaces between the NBR and NR phases. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 125–134, 2002     

Nanomodified fillers in chloroprene‐rubber‐compatibilized natural rubber/acrylonitrile–butadiene rubber blends

Because of the structural dissimilarity, natural rubber (NR) and acrylonitrile–butadiene rubber (NBR) are immiscible, and compatibilizers are used during their blending. Neoprene or chloroprene rubber (CR) has a polar chlorine part and a nonpolar hydrocarbon part. Also, it has many advantageous properties, such as oil resistance, toughness, a dynamic flex life, and adhesion capacity. Hence, it is not less scientific to use CR as a compatibilizer in the blending of NBR with NR. Because many fewer studies on the use of neoprene as a compatibilizer in NR–NBR blend preparation are available, efforts were made to prepare 20:80 NR–NBR blends with CR with the aim of studying the effect of poly(ethylene oxide) (PEO)‐coated nano calcium silicate along with nano N‐benzylimine aminothioformamide and stearic acid coated nano zinc oxide in the sulfur vulcanization of the blends. The optimum dosage of the compatibilizer was derived by the determination of the tensile properties, tear resistance, abrasion resistance, compressions set, and swelling values. The tensile strength, tear resistance, and abrasion resistance of the gum vulcanizates of the blend were improved by the compatibilizing action of CR up to 5 parts per hundred parts of rubber (phr). In the case of the filled vulcanizates, the tear resistance, 300% modulus, hardness, and abrasion resistance increased with increasing dosage of nano calcium silicate. The elongation at break percentage decreased as expected when there was an increase in the modulus. Scanning electron microscopy was used to study the phase morphology of the blends. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Adhesion property of crosslinked epoxidized (natural rubber)/(acrylonitrile‐butadiene) rubber blend adhesives in the presence of petro resin tackifier

Loop tack, peel strength, shear strength, and morphology of (benzoyl peroxide)‐cured epoxidized natural rubber (ENR 25)/(acrylonitrile‐butadiene) rubber (NBR) blend adhesive were investigated by using petro resin as the tackifying resin. Benzoyl peroxide loading varied from 1 to 5 parts by weight per hundred parts of resin (phr), whereas the petro resin loading was fixed at 40 phr. A SHEEN hand coater was used to coat the adhesive on the polyethylene terephthalate substrate at 30 μm and 120 μm coating thicknesses. (ENR 25)/NBR adhesive was crosslinked at 80°C for 30 min prior to the determination of adhesion strength by a Lloyd adhesion tester operating at 10–60 cm/min. Results show that maximum loop tack and peel strength occur at 2 phr of benzoyl peroxide loading, whereby optimum cohesive and adhesive strength are obtained. However, shear strength increases with increasing benzoyl peroxide concentration, an observation that is associated with the steady increase in the cohesive strength. Scanning electron microscopy micrograph shows that little adhesive remained on the substrate at 0 phr compared with 2 phr of benzoyl peroxide loading, indicating that crosslinking increases the peel strength of the adhesive. In all cases, the adhesion properties increase with coating thickness and testing rate . J.VINYL ADDIT. TECHNOL., 24:93–98, 2018. © 2015 Society of Plastics Engineers     

Effect of acrylic acid on the properties of recycled poly(vinyl chloride)/acrylonitrile–butadiene rubber blends

The effect of acrylic acid (AAc) on the torque, stabilization torque, mechanical energy, swelling behavior, mechanical properties, thermal stability, and morphological characteristics of recycled poly(vinyl chloride)/acrylonitrile–butadiene rubber (PVCr/NBR) blends was studied. The blends were melt mixed at a temperature of 150°C and rotor speed of 50 rpm. AAc was used to improve the compatibility of PVCr/NBR blends. Virgin PVCv/NBR blends were prepared to provide a comparison. It was found that PVCr/NBR + AAc blends exhibit higher stabilization torque, mechanical energy, stress at peak, and stress at 100% elongation, but lower elongation at break and swelling index than those of PVCr/NBR and PVCv/NBR blends. SEM study of the tensile fracture surfaces of the blends indicated that the presence of AAc increased the interfacial interaction between PVCr and NBR phases, thus improving the compatibility between PVCr and NBR phases. However, thermal gravimetry analysis of the blends showed that the presence of AAc decreased the thermal stability of PVCr/NBR blends. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 2181–2191, 2005     

Thermodynamic and structural properties of acrylonitrile–butadiene rubber/polyethylene blends

Thermodynamics of interaction, adhesive properties, and the structure of acrylonitrile-butadine rubber/low density polyethylene blends have been investigated. Enthalpy and entropy components of interaction parameters supporting an incompatibility of studied systems and a possibility of highly organized structure formation on the phase interface were determined by inversion gas chromatography. The formation of highly organized structures on the interface is made possible by a local diffusion of polybutadiene fragments into polyethylene phase. That is why acrylonitrile microblocks are oriented. By this manner adhesion between rubber and polyethylene phase is enforced and simultaneously a number of morphological changes take place.     

Effect of nano zinc oxide on the cure characteristics and mechanical properties of the silica‐filled natural rubber/butadiene rubber compounds

With the increasing interest in environmental and health issues, legal restrictions, such as European Union (EU) End of Life Vehicle Directives, were strengthened. This led us to incorporate nano zinc oxide (nano‐ZnO), with particle sizes of 30–40 nm and specific surface areas of 25.0–50.0 m²/g, instead of conventional ZnO into natural rubber (NR)/butadiene rubber (BR) compounds to decrease the content of zinc in the formulation. In the unfilled system, only a 20 wt % nano‐ZnO content, compared to conventional zinc oxide content, showed the cure characteristics and mechanical properties of the same level. This was because the increase in the specific surface area of the nano‐ZnO led to an increase in the degree of crosslinking. The effect of nano‐ZnO on the cure characteristics and mechanical properties was more pronounced in the silica‐filled system than in the unfilled system. This was mainly because of the dispersing agent used in the silica‐filled system, which also improved the dispersion of nano‐ZnO. The silica‐filled NR/BR compounds containing 0.3–3.0 phr of nano‐ZnO showed improved curing characteristics and mechanical properties, such as optimum cure time, 100 and 300% modulus, tensile strength, and tear strength compared to the compound with 5 phr of conventional ZnO. The optimum amounts of nano‐ZnO and stearic acid were only 1.0 and 0.1 phr, respectively. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Optimization of accelerators on curing characteristics,tensile, and dynamic mechanical properties of (natural rubber)/(recycled ethylene‐propylene‐diene‐monomer) blends

The migration of sulfur from natural rubber (NR) compound to the ground waste ethylene‐propylene‐diene monomer (EPDM) rubber phase may have caused the cure incompatibility between these two rubbers. Optimization of accelerators had been adopted to overcome the cure incompatibility in NR/(R‐EPDM) blends as well as to get increased curative distribution. In this study, blends of NR and R‐EPDM were prepared. The effect of accelerator type on curing characteristics, tensile properties, and dynamic mechanical properties of 70/30/NR/(R‐EPDM) blend was investigated. Four types of commercial accelerators were selected [ie, N‐tert‐butyl‐2‐benzothiazyl‐sulphonamide , N‐cyclohexyl‐benzothiazyl‐sulfenamide (CBS), tetramethylthiuram disulfide, and 2‐mercaptobenzothiazol]. It was found that the tensile strength of the blends cured in the presence of CBS was relatively higher than the other three accelerators. Scanning electron micrographs of CBS‐cured NR/(R‐EPDM) blends exhibited more roughness and cracking path, indicating that higher energy was required toward the fractured surface. The high crosslinking density observed from the swelling method could be verified from the storage modulus (E′) and damping factor (tan δ) where (tetramethylthiuram disulfide)‐cured NR/(R‐EPDM) blends provided a predominant degree of crosslinking followed by N‐tert‐butyl‐2‐benzothiazyl‐sulphonamide , CBS, and 2‐mercaptobenzothiazol, respectively. J. VINYL ADDIT. TECHNOL., 21:79–88, 2015. © 2014 Society of Plastics Engineers     

Montmorillonite clay nanocomposites based on vinyl pyridine‐styrene‐butadiene terpolymer (VPR)/acrylonitrile‐butadiene rubber (NBR) blend

This study describes a novel route to synthesize vinyl pyridine‐styrene‐butadiene terpolymer rubber (VP rubber) montmorillonite clay nanocomposites by latex blending technique. The pyridine moiety of the VP rubber was modified with methyl iodide to form the pyridinium ion during latex blending. Cation exchange reaction of the pyridinium ion of the VP rubber latex with sodium montmorillonite occurred during latex stage mixing which helped to form VP rubber‐montmorillonite clay nanocomposites. Coagulation of the latex‐clay slurry produced nanocomposites master batch. The master batch was compounded with acrylonitrile butadiene rubber (NBR). Fourier Transform Infrared Spectroscopy (FTIR) confirmed the modification of the pyridine moiety of VP rubber. Wide angle X‐ray diffraction (WAXD), scanning electron microscopy‐energy dispersive X‐ray spectrophotometry (SEM‐EDS) and transmission electron microscopy (TEM) provided the evidences of formation of nanocomposite. Remarkable improvements in the mechanical properties were found by addition of small amount of modified clay. POLYM. ENG. SCI., 2011. © 2011 Society of Plastics Engineers     

Mass transfer characteristics of natural rubber/ethylene vinyl acetate blends

The transport behavior of natural rubber/ethylene vinyl acetate (NR/EVA) blends has been investigated using aromatic hydrocarbons as probe molecules, in the temperature range of 26–56°C. It has been observed that the solvent uptake decreases with increase in the EVA content of the blends. The blends were crosslinked by three systems, viz. sulfur, dicumyl peroxide (DCP), and a mixture consisting of sulfur and peroxide. The DCP crosslinked system exhibited the lowest solvent uptake. The differences in the transport behavior of the blends, crosslinked by different modes, has been described in terms of the nature of crosslinks introduced between the macromolecular chains during vulcanization. The mechanism of transport has been found to deviate from the regular Fickian behavior, observed with conventional rubbers, with an increase in EVA in the blends. The dependence of the transport coefficients on blend composition, crosslinking systems, nature of penetrants, and temperature was studied. The blend–solvent interaction parameter, enthalpy, and entropy of sorption have also been estimated from the transport data. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2691–2702, 2003     

Effects of polyethylene‐grafted maleic anhydride as a compatibilizer on the morphology and tensile properties of (thermoplastic tapioca starch)/ (high‐density polyethylene)/(natural rubber) blends

Effects of polyethylene‐grafted maleic anhydride as a compatibilizer on the tensile properties of (high‐density polyethylene)/(natural rubber)/(thermoplastic tapioca starch) (HDPE/NR/TPS) blends were investigated. The ratio of HDPE/NR was fixed at 70/30, and these materials were blended with TPS in concentrations varying from 5 to 30% by using a Haake Rheomix 600 mixer. Two series of HDPE/NR/TPS blends were prepared, i.e., with and without compatibilizer. Morphology and tensile properties of the HDPE/NR/TPS blends were evaluated as a function of TPS loading. The tensile strength and elongation at break decreased with the increase of TPS content. However, an improvement in the tensile strength was obtained for compatibilized blends as compared to uncompatibilized blends. The degrees of TPS adhesion and dispersion in HDPE/NR blends were revealed by scanning electron microscopy (SEM). Results showed that a smaller‐sized dispersed phase was achieved for compatibilized blends as compared to that for their uncompatibilized counterparts. J. VINYL ADDIT. TECHNOL., 2012. © 2012 Society of Plastics Engineers     

Amelioration of acrylonitrile–butadiene copolymer properties using natural rubber graft p‐aminophenol

A two‐roll mill machine was used for the grafting of p‐aminophenol (pAP) onto natural rubber (NR). The prepared NR graft p‐aminphenol (NR‐g‐pAP) was characterized by ¹H NMR and IR spectroscopy techniques. The goal of this article is to study the effect of commercial antioxidants, N‐phenyl‐N′‐(1,3‐dimethylbutyl)‐p‐phenylenediamine (6PPD) and N‐phenyl‐N′‐isopropyl‐p‐phenylenediamine (IPPD), and the prepared NR‐g‐pAP, on the mechanical properties of acrylonitrile–butadiene (NBR) vulcanizates, the fluid compatibility of NBR vulcanizates, the hydraulic brake and clutch fluid dot, the diffusion out for NBR vulcanizate components, and the compression recovery of NBR vulcanizates. This study indicates that the NBR copolymer vulcanizate which contains the prepared NR‐g‐pAP has good protection against mechanical stress and the diffusion out of NBR vulcanizate components. The 6PPD and the prepared NR‐g‐pAP ameliorates the fluid compatibility of the oil seals, which is based on NBR as elastomer, and the hydraulic brake and clutch fluid dot. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Effect of an epoxy‐based bonding agent on the cure characteristics and mechanical properties of short‐nylon‐fiber‐reinforced acrylonitrile–butadiene rubber composites

The cure characteristics and mechanical properties of short‐nylon‐fiber‐reinforced acrylonitrile–butadiene rubber composites with and without an epoxy resin as a bonding agent were studied. The epoxy resin was a good interfacial‐bonding agent for this composite system. The minimum torque showed a marginal increase with the resin concentration. The maximum–minimum torque showed only a marginal change with the resin. The scorch time decreased with the fiber concentration and resin content. The tensile strength and abrasion resistance were improved and the tear resistance and resilience were reduced with the resin concentration. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 532–539, 2006     

Impact of blend ratio on the properties of graphene oxide‐filled carboxylated acrylonitrile–butadiene rubber/styrene–butadiene rubber blends

Carboxylated acrylonitrile–butadiene rubber (XNBR) and styrene–butadiene rubber (SBR) composites with 3 phr (parts per hundred rubber) graphene oxide (GO) were prepared using a latex mixing method. Effects of XNBR/SBR blend ratios on the mechanical properties, thermal conductivity, solvent resistance and thermal stability of the XNBR/SBR/GO nanocomposites were studied. The tensile strength, tear strength, thermal conductivity and solvent resistance of the XNBR/SBR/GO (75/25/3) nanocomposite were significantly increased by 86, 96, 12 and 21%, respectively, compared to those of the XNBR/SBR (75/25) blend. The thermal stability of the nanocomposite was significantly enhanced; in other words, the temperature for 5% weight loss and the temperature of the maximal rate of degradation process were increased by 26.01 and 14.97 °C, respectively. Theoretical analysis and dynamic mechanical analysis showed that the GO tended to locate in the XNBR phase, which led to better properties of the XNBR/SBR/GO (75/25/3) nanocomposite. © 2017 Society of Chemical Industry