Investigation of the effects of nonisothermal suspension polymerization of vinyl chloride on resin properties

Molecular and morphological properties of suspension poly(vinyl chloride) produced by nonisothermal polymerization was experimentally investigated in a pilot‐scale reactor. Although molecular weight and polydispersity index of the nonisothermally produced poly(vinyl chloride) is almost the same as the equivalent isothermal polymerization, there are differences in morphological characteristics. The cold plasticizer absorption of the resin produced nonisothermally is greater than that of the equivalent isothermal product. Scanning electron microscopy showed that nonisothermally produced particles are more regularly shaped, with a smoother surface, and had greater porosity compared with the product of isothermal polymerization reaction. Applying temperature trajectory produces particles with slightly wider particle size distribution relative to the particles produced isothermally. The evolution of particles with conversion is characterized by processing images obtained by scanning electron microscope. Applying a variable temperature trajectory accelerates the formation of a three‐dimensional skeleton of primary particles relative to the isothermally produced particles. J. VINYL ADDIT. TECHNOL., 23:267–274, 2017. © 2015 Society of Plastics Engineers     

Mechanistic investigation of nonisothermal suspension polymerization of vinyl chloride

Vinyl chloride suspension polymerization using different temperature trajectories was carried out in a pilot scale batch reactor. Detailed understanding of the conversion at which the primary particles become motionless (X_m) and the key effects of X_m on morphology development of PVC grains were provided. Motionless conversion is estimated for poly(vinyl chloride) (PVC) grains prepared with different temperature trajectories by cold plasticizer absorption measurements. The porosity of PVC grains (prepared isothermally and nonisothermally) shows a maximum at a certain conversion that is considered motionless conversion. With increasing monomer conversion, the cold plasticizer uptake decreases dramatically with conversions greater than motionless conversion until the monomer phase is completely exhausted (X_f) and continues to slightly decrease after X_f. The decrease in cold plasticizer absorption is more pronounced for PVC grains produced nonisothermally by lower initial temperature. The results obtained by scanning electron microscopy and Brabender^® plastography showed that the changes in internal structure and fusion behavior of PVC grains after X_m would be much lower when early aggregates of primary particles are formed. Scanning electron microscopy photographs indicate that applying the variable temperature with negative slope accelerates networking between the primary particles inside the polymerizing monomer droplets. The Brabender^® plastograph measurements indicate a lower time and temperature of fusion and a higher degree of gelation for nonisothermally produced resin in which the temperature trajectory follows a greater negative slope. J. VINYL ADDIT. TECHNOL., 24:84–92, 2018. © 2015 Society of Plastics Engineers     

Influences of initiator addition methods in suspension polymerization of vinyl chloride on poly(vinyl chloride) particles properties

Vinyl chloride suspension polymerization was carried out in a pilot‐scale reactor to study the effects of different methods of initiator addition on poly(vinyl chloride) (PVC) resin properties. The experiments used different arrangements for adding the initiator to the reactor, whereas other reaction conditions were the same: (i) initiator was added to the continuous aqueous phase and then monomer was dispersed in it (conventional method); (ii) initiator was predissolved in monomer before dispersing in the continuous aqueous phase; and (iii) suspending agents along with initiator were added to the monomer before polymerization. The PVC resin prepared by method of (i) had a higher monomer conversion and a higher Sauter mean diameter of grains with a narrow particle size distribution comparable to that of PVC resins by other methods. Scanning electron microscopy showed more uniform particles and fused primary particles in the grains, which confirms lower porosity and lower cold plasticizer absorption (CPA) for PVC grains produced by procedure of (ii). The results showed that when the suspending agents were also predispersed in monomer along with initiator (iii), CPA increases dramatically due to internal porosity of the grains. Simultaneously, a marked decrease in Sauter mean diameter was apparent. Scanning electron microscopy micrographs show that primary particles in the interior of PVC grains prepared by the latter method are looser, and there is more free volume between primary particles resulting the high internal porosity and consequently higher CPA. Mercury porosimetry analysis also confirms these results. K value as a molecular weight characteristic for all methods was the same . J. VINYL ADDIT. TECHNOL., 24:116–123, 2018. © 2016 Society of Plastics Engineers     

Thermomechanical behavior of poly(vinyl chloride) in the process of degradation

The thermomechanical behavior of poly(vinyl chloride) (PVC) was investigated during its thermal degradation by using torsional braid analysis. In thermomechanical behavior as a function of temperature, the relative rigidity G_r decreased initially with increasing temperature, then began to increase passing through a minimum at about 200°C, and finally decreased at 340°C. Increase in G_r from 200°C was caused by formation of a conjugated polyene chain accompanied by dehydrochlorination and by crosslinking reaction, and decrease in G_r at 340°C was related to scission reactions of the crosslinking network by oxidation. In the change in logarithmic decrement Δ, three peaks were observed: at 90°C, coinciding with the glass transition of the polymer; at about 200°C, due to the melting transition of crystallites, and at about 300°C, due to a loss of mechanical energy in the rheological transition of the polymer from a liquid state to a glassy state passing through a viscoelastic region. The thermomechanical properties of PVC with different molecular weights were also measured, and the effect of molecular weight G_r and Δ are discussed. In isothermal measurements of the relative rigidity in air, exponentially increasing curves were observed as a function of time. These curves were analyzed kinetically as a first-order reaction, and an activation energy of 22.7 kcal/mole was obtained.     

Oxidative degradation of poly(vinyl chloride)

Rates of oxygen consumption and formation of oxidation products were determined in γ-initiated oxidation of poly(vinyl chloride) (PVC) at 25°C. Data are given for five dose rates and correlated on the basis that the overall oxidation is the sum of two reactions that are first order and half order in rate of initiation. The principle oxidation product is hydroperoxide, formed by the half-order reaction, whereas alcohol and carbonyl compounds result mostly from first-order reactions. These products account for 77–80% of the total oxygen absorption. The presence of oxygen was found to increase twofold the rate of dehydrochlorination of irradiated PVC. A reaction scheme is developed which assumes that a significant fraction of the interactions of tertiary peroxy radicals is nonterminating and yields alkoxy radicals which propagate or decompose by β-scission. This decomposition occurs mostly by splitting off a chlorine atom with formation of a ketone and, to a lesser extent, by C? C cleavage which accounts for the observed decrease in molecular weight of the oxidized PVC. Polystyrene was found to be much more resistant to oxidation than PVC. A classification of some commercial polymers in function of their susceptibility to oxidation is proposed.     

Liquid-phase degradation of poly(vinyl chloride)

The main kinetic regularities of the thermal and thermal-oxidative degradation of poly(vinyl chloride) (PVC) in the liquid phase have been analyzed in comparison with the solid-phase degradation of PVC. The thermal (in an N₂ atmosphere) degradation of PVC in the form of dilute solutions is characterized by a number of essential distinctions, the primary peculiarity consisting of a lower dehydrochlorination rate due to the retarded reaction of the formation of bond polyconjugated systems. The same is observed for the thermal degradation of PVC plasticized with di- and polyesters. On the contrary, in an oxygen-containing atmosphere the solvents promote PVC decomposition. Accelerated PVC degradation under such conditions is due to the solvent oxidation that causes the appearance, within the system, of products activating the PVC macromolecular decomposition. The intensified degradation processes are accounted for, in the first place, by an increased reaction rate of the statistical (by the random law) detachment of HCl from normal macromolecular units. In general, the kinetics of the thermal-oxidative liquid-phase degradation of PVC is determined by the partial pressure of oxygen in the reaction zone, by the quantity of the solvent introduced into the polymer, as well as by the oxidative stability of the solvent. It has been shown that an effective stabilization of PVC in the liquid phase, particularly in the systems highly plasticized with esters, can be achieved through stabilizing the solvent, first of all, rather than the polymer, against oxidative decomposition. In this case the PVC dehydrochlorination rate decreases sharply and may reach an essentially lower value than under similar conditions of the solid-phase thermal degradation of PVC. PVC stabilization with respect to the reaction of HCl elimination achieved through the solvent stabilization against thermal-oxidative decomposition has been called the effect of “echo-stabilization” of PVC.     

Influences of some polymerization conditions on particle properties of suspension poly(vinyl chloride) resin

Effects of polymerization temperature, conversions, and nonionic surfactant on the particle properties of suspension poly(vinyl chloride) (PVC) resins were investigated. It was shown that polymerization temperature has no significant influences on the mean particle size of PVC resin, and that the cold plasticiser absorption (CPA) of resin decreases linearly with the increase of polymerization temperature. Agglomeration of VCM droplets finishes before 20% conversion, and the mean particle size keeps almost constant at later stages of the polymerization process, but the CPA continues decreasing with the increase of conversion. Scanning Electron Microscopy (SEM) micrographs show that the degree of agglomeration of primary particles increases with polymerization temperature and conversion. Addition of nonionic surfactant to the VCM suspension system, as a secondary suspending agent, has a great influence on the particle properties of PVC resin. The particle size and CPA increase as the concentration of nonionic surfactant increases. The nonionic surfactant with a greater HLB value is more effective in raising the mean particle size, but is less effective in raising the CPA. It is considered that the added nonionic surfactant would be absorbed faster on the VCM/water interface than the poly(vinyl alcohol) (PVA), which was used as the primary suspending agent. Because the colloid protection ability of the nonionic surfactant is less than that of PVA, droplets become less resistant to coalescence, and the mean particle size of the final PVC resin increases consequently. The increase of porosity is caused by the combined effects of increased coalescence of VCM droplets and the nonionic surfactant's steric effect inside the droplets. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 1544–1552, 2002     

Thermal degradation behavior of poly(vinyl chloride) in the presence of poly(glycidyl methacrylate)

The thermal degradation behavior of poly(vinyl chloride) (PVC) in presence of poly(glycidyl methacrylate) (PGMA) has been studied using continuous potentiometric determination of the evolved HCl gas from the degradation process from one hand and by evaluating the extent of discoloration of the degraded samples from the other. The efficiency of blending PGMA with dibasic lead carbonate (DBLC) conventional thermal stabilizer has also been investigated. A probable radical mechanism for the effect of PGMA on the thermal stabilization of PVC has been suggested based on data reported by FTIR and elemental analyses. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Preparation and application of low-molecular-weight poly(vinyl chloride). V. Preparation and characteristics of blended poly(vinyl chloride) by two-step suspension polymerization

Poly(vinyl chloride) (PVC) with relatively broader molecular weight distribution (BMD-PVC) was prepared by two-step suspension polymerization: (1) preparation of poly(vinyl chloride) with relatively higher molecular weight (HMW-PVC) and (2) successive preparation of poly(vinyl chloride) with relatively lower molecular weight (LMW-PVC) in the presence of the resultant HMW-PVC and 2-mercaptoethanol as a chain transfer agent. Some properties of BMD-PVC were investigated: fusion time, melt viscosity, discoloration time, tensile strength at yield, tensile modulus in tension, and elongation at break. © 1994 John Wiley & Sons, Inc.     

Influence of temperature on the ultrasonic degradation of poly(vinyl acetate) and poly(vinyl chloride)

This study investigates the effect of temperature on the ultrasonic degradation of polyvinyl acetate and polyvinyl chloride in chlorobenzene. The time evolution of molecular weight distribution was determined using gel permeation chromatography. Continuous distribution kinetics was used to obtain the degradation rate coefficients. The rate coefficients decrease with increasing temperature, and this is attributed to the increase of vapor pressure and the decrease of kinematic viscosity. The degradation rate coefficient also changes sharply near the glass transition temperature, indicating that this factor may play a role in the degradation process. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 12: 2818–2822, 2003     

Experimental investigation of vinyl chloride drop behavior during suspension polymerization

The effects of some polymerization conditions on poly(vinyl chloride) (PVC) particles produced by the suspension polymerization process were studied on a laboratory scale. The different stages of vinyl chloride suspension polymerization were investigated experimentally by using an on-line sample withdrawal technique during reaction. It was found that the method of addition of initiator has a great effect on the PVC particle uniformity as well as the size distribution. Furthermore, when the initiator was predispersed in the continuous phase, some latex particles were formed. The effect of the type of stabilizer was also studied with two different types of PVA [partially hydrolyzed poly(vinyl acetate)]. It was found that by changing the stabilizer, the particle size, the porosity, and the morphology could change. When H80 (PVA with a degree of hydrolysis of 80% and a molecular weight of 259,000) stabilizer was used, the rigidity of the PVC particles was weak. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 65: 127–134, 1997     

The influence of poly(vinyl alcohol) suspending agents on suspension poly(vinyl chloride) morphology

The requirements for PVC suspension resin have changed considerably in the last few years, so much so that few companies have products on their ranges that are more than 4 or 5 years old. The suspending agent has a crucial influence on the morphology of the resin, so the changes in resin characteristics have largely been achieved by changes in the suspending agent systems. After a brief review of the mechanism of PVC suspension polymerisation, the properties of polymers made using PVOH suspending agents are related to changes in the latter. The effect of variations in PVAc degree of hydrolysis and viscosity are related to changes in surface tension. Methods of achieving higher porosity by using low hydrolysis co-suspending agents are described. It is shown that higher bulk densities can be achieved by delayed addition of the PVOH. Levels of conjugated unsaturation and copolymer distributions are also shown to have important influences.     

Thermal degradation of poly(vinyl chloride) blends

Poly(vinyl chloride) was mixed with various poly(methacrylate)s and polycarbonates by combined precipitation from common solutions. The thermal stability of the samples was measured at 180°C under nitrogen, the HCl evolved was detected by conductometry. UV-Vis-spectra of degraded samples were measured to investigate the influence of the poly(methacrylate)s on the lengths of polyenes formed during the degradation of poly(vinyl chloride). The experiments show that the nature of the ester group is the dominating factor for the thermal stability of poly(vinyl chloride) in these blends. Poly(n-butylmethacrylate) exhibits the best stabilization for poly(vinyl chloride) in this series. Polycarbonates with a higher glass transition temperature than the temperature of degradation destabilize poly(vinyl chloride). Stabilization experiments with dibutyltin-bis(isooctylthioglycolate) show a costabilizing effect of the poly(methacrylate)s and polycarbonates.     

Photooxidative degradation of carboxylated poly(vinyl chloride)

Thin films of poly(vinyl chloride), PVC, and carboxylated poly(vinyl chloride), C-PVC, containing 1.8% of carboxyl groups were exposed to high energy ultraviolet radiation (λ = 254 nm) in laboratory conditions. The photochemical reactions in irradiated samples were studied by FTIR and UV–Vis spectroscopy, gel permeation chromatography and gravimetric estimation of insoluble gel. It was found that photodegradation and photocrosslinking in C-PVC is accelerated, whereas photodehydrochlorination is retarded comparing to these processes in PVC. Photooxidation investigated on the base of reaction leading to formation of hydroxyl groups is also more efficient in modified PVC. However, the total amount of carbonyl groups is much lower in UV-irradiated C-PVC than that in PVC. It indicates that competitive reactions (destruction of carboxyl groups and formation of new carbonyls) occur simultaneously in C-PVC chains. The influence of carbonyl groups on photochemical processes can be explained by an efficient Norrish I and II reactions as well as by energy transfer from absorbing species to weak chemical bonds.     

Radiation-induced oxidative degradation of poly(vinyl chloride)

Gas evolution and oxygen consumption in the γ-irradiation of PVC were studied. The gas evolution and the oxidative degradation are retarded by the presence of plasticizers and stabilizers. The G(HCI) and G(H₂) and 8 and 0.24 for the irradiation of pure PVC under vacuum and 0.02 and 0.14 for that of plasticized PVC, respectively. Gas evolution increases in the presence of oxygen, specially for the pure PVC. The G(–O₂) values for the pure and plasticized PVC are 30 and 12, respectively. The dependence of gas evolution and oxygen consumption on the oxygen pressure is more pronounced for the plasticized PVC than pure PVC because the oxygen diffusion is controlled.     

Structural heterogeneity of suspension poly(vinyl chloride) resins

Morphology of poly(vinyl chloride) resin particles formed by suspension polymerization was investigated by a combination of several techniques. Significant differences were found in the internal structure of resins obtained under different polymerization conditions. Five main types of resin particles with different porosity and absorptivity were identified by scanning electron microscopy. Three methods were employed to characterize porosity and structural heterogeneity of resin particles: density fractionation of resin particles in mixtures of methanol and carbon tetrachloride; absorption of silicone oil and dioctyl phthalate by resin particles; and examination of fractured particles embedded in epoxy resins. All three methods gave consistent results and can be used for semiquantitative characterization of resin structural heterogeneity. Different particle structure and degree of resin heterogeneity: can profoundly affect compounding and processing operations.     

氯乙烯悬浮(本体)聚合用过氧化物引发剂

介绍了氯乙烯(VC)悬浮(本体)聚合常用过氧化引发剂的合成方法，着重阐述引发剂与聚合动力学的关系以及聚合动力学的检测方法。研究了单一和复合引发剂条件下的VC聚合动力学，为优化引发剂体系、缩短聚合时间、提高聚合釜的生产能力提供理论基础。     

Catalytic effect of hydrogen chloride on the degradation of poly(vinyl chloride)

The distribution of polyenes which results from the chemical dehydrochlorination of poly(vinyl chloride) has been studied in dichloromethane (DCM) and tetrahydrofuran (THF) solvents. A higher percentage of longer polyenes is formed in DCM than in THF. On the addition of trifluoroacetic acid to DCM solutions of the polyenes, new species are formed with strong absorptions in the region 500–800 nm. The absorptions are probably due to polyenylic ions formed by protonation of the polyenes, and the interrelated changes in their intensities can be explained by the migration of short polyene sequences along the polymer chain with the formation of longer sequences. The species are extremely photosensitive and are bleached in a few seconds with light from a medium-pressure mercury lamp. The relevance of these experiments to the effect of HCl on the polyene distribution and on the rate of photocrosslinking is discussed.