Effects of size, shape and floatage of Cu particles on the low infrared emissivity coatings

Low infrared emissivity coating was prepared by the copper (Cu) particles and ethylene–propylene–diene monomer (EPDM) binder. The effect of size, shape and floatage of Cu particles on infrared emissivity of the coatings was systematically investigated. The results indicated that the optimized Cu particles with the minimum coating emissivity are several micron-sized, flaky and high-leafing, exhibiting 0.78, 0.72 and 0.10 emissivity value, respectively. The formation of low infrared emissivity coatings depends strongly on the floatage of Cu particles, not the size or shape, and the results obtained by leafing aluminum (Al) and bismuth oxide (Bi₂O₃) pigment are in good agreement with this standpoint. A theoretical model was proposed to account for the mechanism, which indicated that the low porosity of the coatings with leafing pigments plays an important role in the formation of low emissivity coatings.     

Corrosion resistance and infrared emissivity properties of EPDM (EPDM-g-MAH) film on low infrared emissivity PU/Cu coating

In order to improve the corrosion resistance of low infrared emissivity polyurethane (PU)/Cu coating, ethylene-propylene-diene monomer (EPDM) and maleic anhydride grafted EPDM (EPDM-g-MAH) were deposited on PU/Cu coating by spin coating, respectively. The ability of EPDM and EPDM-g-MAH to serve as corrosion protective films for PU/Cu coating was examined by evolved emissivity immersion test and potentiodynamic polarization measurements in 3.5% NaCl solution. And the chemical composition and surface morphology of PU/Cu coating before and after corrosion were characterized by Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD) and scanning electron microscopy (SEM). The results showed that all of the coated samples present a better corrosion resistance than bare PU/Cu coating due to indissolubility of Cu by aggressive ions, and the effect of EPDM-g-MAH is better than that of EPDM.     

Wear behaviors of TiN/TiCN/DLC composite coatings in different environments

Diamond like carbon (DLC) coatings have high wear resistance and low coefficient of friction and its features are being tried to be further developed. We deposited TiN/TiCN/DLC composite coatings on inconel substrates with closed field unbalanced magnetron sputtering system to improve the features of the conventional DLC coatings. Structural, chemical and bond types of the coating were obtained with the XRD, SEM, EDS and XPS analyses. Wear behaviors of the coatings were determined in atmosphere, distillated water and commercial oil conditions under low (2 N) and high (10 N) constant load values with using pin-on-disc tribo-test system. The wear results demonstrated that using the TiN/TiCN layers with the DLC coatings increased the load carrying capacity, decreased the CoF, and wear rates at the high load values.     

High‐performance infrared emissivity of micro‐arc oxidation coatings formed on titanium alloy for aerospace applications

Aerospace vehicles are subjected to high temperatures because of surrounding aerodynamic drag and the formation of large temperature gradients across the external structural parts of their airframe. To protect the vehicles, high‐infrared emissivity coatings that can radiate a large amount of heat into outer space are in demand. In this work, we describe the development and characterization of high emissivity ceramic coatings formed on a TC4 alloy surface by micro‐arc oxidation. We evaluate, in particular, the influence of NiSO₄ concentration on current‐time response, the thickness, surface roughness, morphologies, bonding strength, and emissivity of these coatings. The results indicate that by increasing the NiSO₄ concentration in electrolytes, the thickness and surface roughness of the coatings increase. The bonding strength becomes smaller with increasing concentration of NiSO₄, but is still maintains a value higher 30 MPa. The coatings possess good thermal shock resistance after being subjected to severe thermal shocks for 50 cycles, and no peeling of the coating is observed. A higher concentration of NiSO₄ in electrolytes also leads to an increasing percentage of the nickel components in the coating to form a NiO phase, which enhances the emissivity of the coatings in the wavelength range of 3‐8 μm.     

Ablation resistance and mechanism of ZrC-SiC-Yb2O3 ternary composite coatings fabricated by vacuum plasma spray

In this work, ZrC-SiC-Yb₂O₃ ternary composite coatings with different contents of Yb₂O₃ (0, 5, 15 and 30 wt.%) were fabricated by vacuum plasma spray and the anti-ablation property above 2000 °C was evaluated. The results showed that the microstructures of the oxide scales were changed with different Yb₂O₃ contents and then greatly modified the ablation resistant property of the composite coatings. The composite coating with 15 wt.% Yb₂O₃ exhibited the best ablation resistance. The disappearance of SiC-depleted layer and formation of ZrC_xO_y were observed. The mechanism of Yb₂O₃ on the oxidation products and ablation behaviors of ZrC-SiC system was analyzed.     

Preparation and characterization of a greenish yellow lackluster coating with low infrared emissivity based on Prussian blue modified aluminum

Greenish yellow lackluster coatings with low infrared emissivity were prepared by Prussian blue (PB) surface modified Al powders and polyurethanes. The morphology and component of PB/Al powder were characterized by scanning electron microscopy and X-ray diffractometer. The infrared emissivity, surface gloss and visible light color of PB/Al composite coating were investigated by an infrared emissometer, a glossmeter and a colorimeter, respectively. Mechanical properties of PB/Al composite coatings were studied by using adhesion test and impact strength test. The results indicate that PB/Al powder decreases not only the gloss of the coating, but also its emissivity within the wavelength range of 8–14 μm. The composite coatings have good adherence and impact strength at PB/Al content below 50 wt.%, and then the mechanical properties decrease in the PB/Al content range from 50 wt.% to 60 wt.%. By comparing PB/Al composite coating and Al powder tinting coating with the same color and surface gloss, PB/Al composite coating exhibits significant lower infrared emissivity, which is attributed to closer inter-powder distances of metallic fillers and higher electrical conductivity in the coating.     

半导体颜料在伪装涂料中的应用研究

采用共沉淀法制备ATO和CdZnS半导体颜料,比较了制备出的半导体颜料与常见的单组分颜料涂层红外发射率大小。通过颜色混合规律将半导体颜料与着色颜料混合制备了绿色伪装涂料,制备出来的涂层具有较低的红外发射率,并且其光谱反射曲线满足美军标的光谱通道要求,具有较好的应用前景。     

Use of electrochemical methods to examine different surface preparation methods for organic coatings on steel

For preparation of steel surfaces before applying an organic coating, waterjetting is a modern, effective and environmentally friendly method. However there is a lack of data on its performance in terms of the subsequent protection afforded by the paint compared with more conventional methods. Hence previously exposed steel panels had their surfaces prepared in a variety of ways (abrasion, blasting with garnet entrained in water (10 K psi) and waterjetting without garnet at two velocities (20 K psi and 40 K psi)) prior to coating with two typical maintenance coatings. These were then exposed under immersion condition in the laboratory and monitored using the DC resistance method. Another set of samples were exposed in a salt spray test in accordance with ASTM B 117 for 500 h. At the end of both tests DC measurements were carried out and the samples were inspected visually in terms of blistering and rust. Results showed that both the immersion test and the salt spray test differentiated the surface preparations methods in the same order. Thus control panels performed the best. Nearly as good though were the two (20 K psi and 40 K psi) sets of waterjetted samples. The abraded samples were variable but overall provided less protection. The panels blasted with garnet entrained in water (10 K psi) samples proved to be the worst. Characterisation of the surfaces prior to coatings using the scanning electron microscope was also conducted. A tentative explanation for the differing protection afforded involving the integrity of the oxide film was suggested. Further work is needed to substantiate this. Overall, with samples in the immersion test, results using electrochemical methods proved themselves to be very effective in assessing and even predicting performance in a relatively short period of time. The results also correlated with the salt spray test. Also the work showed that waterjetting is a very effective way of preparing the surface prior to maintenance painting.     

Corrosion of 7A04 aluminum alloy under defected epoxy coating studied by localized electrochemical impedance spectroscopy

In this work, corrosion of the coated 7A04 aluminum alloy with and without ultraviolet (UV) aging was studied by salt spray test, surface observation and localized electrochemical impedance spectroscopy measurements. Results demonstrated that, in the absence of UV aging, the impedance at coating defect increases with time, indicating the formation and accumulation of corrosion product, while the impedance in the adjacent coating decreases, which is attributed to the permeation of corrosive solution from defect and the resultant disbondment of coating. Upon UV aging, the impedance values at both defected area and the coating decrease. The coating contains a significant number of wrinkles. The wrinkles provide micro-pathways where the corrosive species, such as chloride ions, could permeate and reach the aluminum alloy surface for corrosion reaction. Different from the coating without UV aging where corrosion is limited to the defected area, a layer of corrosion product would not be formed to cover the defected area when coating experiences UV aging. Therefore, corrosion occurs continuously with time.     

Electrochemical study of the in vitro degradation of plasma-sprayed hydroxyapatite/bioactive glass composite coatings after heat treatment

Hydroxyapatite (HA)-coated implants plasma-sprayed on metallic substrates have been widely used in load-bearing applications. In the present work, the in vitro behaviors of bioactive glass-containing HA coatings with post-deposition heat treatment in a simulated body fluid has been performed by means of electrochemical techniques. Annealing of the coatings in air at 650 °C led to recrystallization of amorphous calcium phosphate and effectively increased the conversion of non-apatite phases into apatite. The heat treatment also resulted in a reduction of layer defects associated with plasma-sprayed coatings without adversely affecting bond strength of the coatings. Moreover, the heat-treated coatings significantly increased the corrosion potential and polarization resistance value by approximately two times as compared to untreated samples. Improved corrosion resistance could be attributed to reduction of layer defects and enhancement of coating crystallinity.     

The effect of silane interlayer for high efficiency and long lifetime in polymer light emitting diodes

The effect of silane interlayer between poly(3,4-ethylenedioxythiophene:poly(styrenesulfonate) (PEDOT) and light emitting layer (EML) on the efficiency and lifetime of polyfluorene-based polymer light emitting diodes was investigated. γ-Methacryloxypropyl trimethoxysilane (MPS) was used as an interlayer and the efficiency of the device was enhanced by MPS. In addition, the lifetime of polymer device was also improved significantly by introducing a silane interlayer between PEDOT and EML.     

Influence of oxidation on fatigue life of a carbon/silicon carbide composite in water vapor containing environments

The influence of oxidation on the fatigue life of two-dimensional carbon/silicon carbide composites in water vapor containing environments at 1300 °C was investigated. Tension–tension fatigue experiments were conducted at sinusoidal frequency of 3 Hz. Using a stress ratio (σ_min/σ_max) of 0.1, specimens were subjected to peak fatigue stresses of 90, 120 and 150 MPa. The mean residual strength of the specimens after survived 100,000 cycles with a peak stress of 90 MPa was 83.9% of that of the as-received composite. The mean fatigue lives of the specimens subjected to peak fatigue stresses of 120 and 150 MPa were 42,048 and 13,514 cycles, respectively. Oxidation was the dominant damage mechanism, which remarkably decreased the fatigue life. Oxidizing species diffusion within the composite defects was discussed. The higher the applied stresses, the larger the equivalent radius of the defect and the shorter the fatigue life.     

Comparative EIS study of pretreatment performance in coated metals

Various coated metal samples with different pretreatments were investigated by electrochemical impedance spectroscopy (EIS). Variables were the substrate (cold-rolled steel and hot-dipped galvanized steel), phosphate system (iron and zinc phosphate), post rinse (chromate and silane/zirconium rinse) and paint systems. The corrosion performance was determined on the basis of coating degradation, water uptake and interface delamination of the tested samples. The zinc phosphate performed better than iron phosphate on CRS. The silane/Zr rinse did not perform well in the CRS/iron-phosphate system. However, it showed a better performance than the chromate when used as a post rinse of zinc phosphate. Salt spray test (SST) and adhesion test results of the same samples are also reported in this paper and compared to the EIS data. The correlation among three test methods was poor.     

The effect of coatings formed by low temperature tetramethoxysilane plasma treatment on water-vapor permeability of poly(L-lactic acid) film

One of the most promising applications of poly(L-lactic acid) (PLLA) is food packaging. However, PLLA has a poorer gas barrier property than ordinary food packaging polymers. An improvement of the water-vapor barrier property is therefore required. In this study, low temperature plasma treatment on a stretched PLLA film in the presence of tetramethoxysilane (TMOS) was carried out in order to improve its water-vapor barrier property. The flux of water-vapor permeation through a stretched PLLA film treated with low temperature plasma in the presence of TMOS was decreased to 60% of an untreated stretched PLLA. The effects of plasma treatment parameters on the water-vapor permeability were investigated.     

低渗油藏压力恢复试井测试实例解释研究

试井压力曲线的相似性导致难以量化分辨储层发育、渗流机理、油水关系、井筒-地层耦合的复杂性及其差异,多解性强,缺少明确的理论指导和普适性好的解释方法。利用现场低渗储层压力恢复试井资料,开展常规试井解释和低渗透油藏试井解释对比分析。通过归纳分析,从解释成果的可靠性和合理性论证了复合模型的适用性和裂缝模型应用的不确定性,提出了在研究的典型超低渗储层中,复合模型是压力恢复试井解释首选模型。低渗透油藏压力恢复试井过程中,即使没有出现压力导数水平段,依然可以得到较可靠的渗透率。     

Electrochemical impedance spectroscopy study of the passive films of alloy 22 in low pH nitrate and chloride environments

Utilizing electrochemical impedance spectroscopy (EIS), we characterize the passive film properties of alloy 22 during immersion in low pH nitrate and chloride solutions. In pure HCl, the passive film grows thinner with increasing acid concentration. In contrast, in HNO₃, the passive film corrosion protection properties are enhanced, which leads to low corrosion rates, even at pH < −0.5. The combined influence of both HCl and HNO₃ in contact simultaneously with the alloy 22 surface shows multiple phases in the passive film properties depending on the pH. EIS results show that the passive film changes either thickness and/or composition as the system is driven chemically through different corrosion states, including: active, passive, active/passive and transpassive.     

红外线测温仪在整流系统中的应用

介绍了红外线测温仪、检测方法及其在整流系统中的应用经验。     

近红外光谱分析技术在PA6生产中的应用

介绍了实际工作中采用近红外光谱分析技术建模时应注意的要点,以及使用Thermo Fisher近红外光谱仪对PA6生产中调配用添加剂不同组分进行光谱分析与检测。通过对比理论值与实际测试结果,确定光谱分析技术在调配工艺中的可行性;经过实际建立模型、校正、实际样品检测等过程后对模型进行验证和评价。     

The use of near infrared reflectance spectroscopy in the control of flour protein content

Near infrared reflectance spectroscopy (NIR) is a rapid (50s) and non-destructive method of analysis of a wide variety of solid, semi-solid and liquid samples. Since no sample preparation is required for many sample types, particularly powders, NIR is an ideal technique for process control. The use of NIR to monitor the protein content of flour in order to optimise the milling conditions and the composition of the grist is described. Control of the blending of flours or supplementation with wheat gluten to achieve a composite flour of a given protein content is proposed.     

Corrosion protection assessment of sacrificial coating systems as a function of exposure time in a marine environment

The present investigation assessed the corrosion protection performance of 17 different Zn and Al sacrificial coating system configurations during marine atmospheric exposure at Kure Beach, NC. The coating systems incorporated several conversion coating layers, primers and organic topcoats. Visual observations and electrochemical measurements (including electrochemical impedance spectroscopy, EIS) were made on six different occasions throughout the 20-month exposure time. Milled scribes on each of the coating specimens allowed for defect protection as well as barrier protection to be investigated. A novel corrosion analysis technique utilizing a specialized conducting agar (SCAR) cell enabled impedance measurements to be made on both intact and defect areas. Visual observations, E_oc's, and EIS as a function of atmospheric exposure time provided complementary results. Impedance results were found to be useful in determining a coating's barrier protection and scribe damage analysis accurately represented defect protection.