Cycling-induced stress in lithium ion negative electrodes: LiAl/LiFePO4 and Li4Ti5O12/LiFePO4 cells

In this work, we examined the electrochemical behaviour of lithium ion batteries containing lithium iron phosphate as the positive electrode and systems based on Li-Al or Li-Ti-O as the negative electrode. These two systems differ in their potential versus the redox couple Li⁺/Li and in their morphological changes upon lithium insertion/deinsertion. Under relatively slow charge/discharge regimes, the lithium-aluminium alloys were found to deliver energies as high as 438 Wh kg⁻¹ but could withstand only a few cycles before crumbling, which precludes their use as negative electrodes. Negative electrodes consisting solely of aluminium performed even worse. However, an electrode made from a material with zero-strain associated to lithium introduction/removal such as a lithium titanate spinel exhibited good performance that was slightly dependent on the current rate used. The Li₄Ti₅O₁₂/LiFePO₄ cell provided capacities as high as 150 mAh g⁻¹ under C-rate in the 100th cycle.     

Synthesis of FePO4·xH2O for fabricating submicrometer structured LiFePO4/C by a co-precipitation method

Amorphous hydrated iron (III) phosphate has been synthesized by a coordinate precipitation method from equimolecular Fe(NO₃)₃ and (NH₄)₂HPO₄ solutions at an elevated temperature. Hydrated iron (III) phosphate samples and the corresponding LiFePO₄/C products were characterized by XRD and SEM. The electrochemical behavior was studied by cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS). The LiFePO₄/C fabricated from as-synthesized FePO₄ delivered discharge capacities of 162.5, 147.3, 133.0, 114.7, 97.2, 91.3 and 88.5 mAh g⁻¹ at rates of 0.1C, 0.2C, 0.5C, 1C, 2C, 3C and 4C with satisfactory capacity retention, respectively.     

Synthesis of spindle-shaped nanoporous C–LiFePO4 composite and its application as a cathodes material in lithium ion batteries

In this work, LiFePO₄/C composites were prepared in hydrothermal system by using iron gluconate as iron source, and two feeding sequences during the preparation were comparatively studied. The morphology, crystal structure and charge–discharge performance of the prepared samples were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffraction (XRD), and galvanostatic charge–discharge testing. The results showed that the feeding sequences and iron gluconate seriously affected the microstructures and electrochemical properties of the resulting LiFePO₄ cathodes in lithium ion batteries. The spindle-shaped LiFePO₄ with hierarchical microporous structure self-assembled by nanoparticles has been successfully synthesized by synthesis route B. In addition, the cell performance of the synthesized LiFePO₄ by synthesis route B was better than that of LiFePO₄ by synthesis route A. Specially at high rates, the superior rate performance of the spindle-shaped LiFePO₄/C microstructure (LFP/C-B) was revealed. And special reversible capacities of ∼118 and ∼95 mAh g⁻¹ were obtained at rates of 2 C and 5 C, comparing to ∼96 and ∼68 mAh g⁻¹ for LFP/C-A.     

Preparation and characterization of nano-particle LiFePO4 and LiFePO4/C by spray-drying and post-annealing method

Pure, nano-sized LiFePO₄ and LiFePO₄/C cathode materials are synthesized by spray-drying and post-annealing method. The influence of the sintering temperature and carbon coating on the structure, particle size, morphology and electrochemical performance of LiFePO₄ cathode material is investigated. The optimum processing conditions are found to be thermal treatment for 10 h at 600 °C. Compared with LiFePO₄, LiFePO₄/C particles are smaller in size due to the inhibition of crystal growth to a great extent by the presence of carbon in the reaction mixture. And that the LiFePO₄/C composite coated with 3.81 wt.% carbon exhibits the best electrode properties with discharge capacities of 139.4, 137.2, 133.5 and 127.3 mAh g⁻¹ at C/5, 1C, 5C and 10C rates, respectively. In addition, it shows excellent cycle stability at different current densities. Even after 50 cycles at the high current density of 10C, a discharge capacity of 117.7 mAh g⁻¹ is obtained (92.4% of its initial value) with only a low capacity fading of 0.15% per cycle.     

Properties of Li-graphite and LiFePO4 electrodes in LiPF6–sulfolane electrolyte

Sulfolane (also referred to as tetramethylene sulfone, TMS) containing LiPF₆ and vinylene carbonate (VC) was tested as a non-flammable electrolyte for a graphite |LiFePO₄ lithium-ion battery. Charging/discharging capacity of the LiFePO₄ electrode was ca. 150 mAh g⁻¹ (VC content 5 wt%). The capacity of the graphite electrode after 10 cycles establishes at the level of ca. 350 mAh g⁻¹ (C/10 rate). In the case of the full graphite |1 M LiPF₆ + TMS + VC 10 wt% |LiFePO₄ cell, both charging and discharging capacity (referred to cathode mass) stabilized at a value of ca. 120 mAh g⁻¹. Exchange current density for Li⁺ reduction on metallic lithium, estimated from electrochemical impedance spectroscopy (EIS) experiments, was j_o(Li/Li⁺) = 8.15 × 10⁻⁴ A cm⁻². Moreover, EIS suggests formation of the solid electrolyte interface (SEI) on lithium, lithiated graphite and LiFePO₄ electrodes, protecting them from further corrosion in contact with the liquid electrolyte. Scanning electron microscopy (SEM) images of pristine electrodes and those taken after electrochemical cycling showed changes which may be interpreted as a result of SEI formation. No graphite exfoliation was observed. The main decomposition peak of the LiPF₆ + TMS + VC electrolyte (TG/DTA experiment) was present at ca. 275 °C. The LiFePO₄(solid) + 1 M LiPF₆ + TMS + 10 wt% VC system shows a flash point of ca. 150 °C. This was much higher in comparison to that characteristic of a classical LiFePO₄ (solid) + 1 M LiPF₆ + 50 wt% EC + 50 wt% DMC system (T_f ≈ 37 °C).     

Synthesis and characterization of LiFePO4 cathode material dispersed with nano-structured carbon

Carbon-dispersed LiFePO₄ materials were routinely prepared by heating metal-salt-containing pastes of organogels to temperatures at 300 and 700 °C to benefit the intrinsic conductivity, and we ultimately discerned the optimized carbon content, 4.55 wt%. Carbon doping will decrease tap density of prepared cathode material and then bring about electrode preparing difficulty, so we tried different kinds of organogels to make out the densest carbon composite. They were polyacrylamide (PAM), sugar and phenolic resin. The most excellent pyrolyzed PAM paste was found increasingly electrochemical reversible, exhibiting 113.2 mAh/g at C/6 and 95 mAh/g at C/3. And we found a good cycliability of 95 mAh/g at 0.2 mA cm⁻² at room temperature. Seen from atomic force microscopy, this composite was far more different from other pyrolyzed pastes in morphology, which contained judicious designed hiberarchy and highly dispersed nanoparticles. Decreased 2θ in XRD spectra also showed the varied cell parameters, though no exact figures of the varied cell parameters could be given due to a potential existence of an unknown second phase with electrochemical activity.     

Investigation on capacity fading of LiFePO4 in aqueous electrolyte

The capacity loss rate of LiFePO₄ in aqueous electrolyte was found to be much faster than it in organic electrolyte. The cycling stability in aqueous electrolyte with various dissolved oxygen content and pH value was extensively studied by cyclic voltammetry. It was found that both high OH⁻ and dissolve O₂ content can accelerate the cycling fading of LiFePO₄. It has been proved that the capacity fading of LiFePO₄ is due to not only chemical instability but also electrochemical instability. Mössbauer spectroscopy demonstrated that the Fe(III)-containing species was formed in the active materials arisen from the irreversible side reaction. The carbon-coated LiFePO₄ prepared by chemical vapor decomposition method shows significantly improvement in cycling stability. The carbon coating technology provides an effective approach to enhance cycling performance in aqueous electrolyte as well as proof of proposed fading mechanism.     

Electrochemical performance of LiFePO4 thin films with different morphology and crystallinity

LiFePO₄ thin films have been prepared by pulsed laser deposition method on titanium substrates. The influence of the deposition parameters, e.g. substrate temperature, ambient argon pressure, and post-annealing on the crystallinity and morphology of as-deposited thin films are investigated. Well-crystallized pure olivine-phase is obtained under optimized deposition condition (20–30 Pa, 500 °C). It shows a high electrochemical activity (83% theoretical capacity) at low current density (0.33 μA cm⁻², 1/20 C) and elevated testing temperature (45 °C). Moderate post-annealing treatment can enhance the utilization of the films further. The deposition of the film at a too high temperature or post-annealing for too long time could introduce Fe³⁺ impurities, i.e., Li₃Fe₂(PO₄)₃ and Fe₄(P₂O₇)₃, which can be easily detected by extending the electrochemical test voltage down to 2.5 V.     

LiFePO4 cathode power with high energy density synthesized by water quenching treatment

A water quenching (WQ) method was developed to synthesize LiFePO₄ and C-LiFePO₄. Our results indicate that this synthesis method ensures improved electrochemical activity and small crystal grain size. The synthetic conditions were optimized using orthogonal experiments. The LiFePO₄ sample prepared at the optimized condition showed a maximum discharge capacity of 149.8 mAh g⁻¹ at a C/10 rate. C-LiFePO₄ with a low carbon content of 0.93% and a high discharge specific capacity of 163.8 mAh g⁻¹ has also been obtained using this method. Water quenching treatment shows outstanding improvement of the electrochemical performance of LiFePO₄.     

Copolymerization of polytriphenylamine with coumarin to improve the oxidation potential and LiFePO4 battery overcharge tolerance

By an oxidative-coupling copolymerization with coumarin, the oxidation potential of polytriphenylamine was improved to 3.75 V from 3.60 V. The copolymer exhibited excellent electrochemical activity in redox cycling. The separator used in the experiment was prepared by roll pressing the copolymer powder with 30% (wt.) polytetrafluoroethylene into a ∼80 μm thick sheet, which was incorporated into a LiFePO₄-Li cell. Tests showed that when the cell was overcharged to 3.789 V, the copolymer separator was oxidized and became electronically conducting, which caused short circuit formation and prevented the organic electrolyte from being oxidized. Although the cell was overcharged at 0.3 C for 5 h, the voltage was stable at 3.789 V. When discharged, the cell released all its capacity at normal charge. The cell was overcharged seven times with identical results obtained for each cycle. Overcharging at different rates demonstrated that the separator could exhibit reversible, self-activating protection for LiFePO₄-based batteries, even at 1.3 mA/cm² (3.2 C to the cell).     

Emulsion drying synthesis of olivine LiFePO4/C composite and its electrochemical properties as lithium intercalation material

The electroactive LiFePO₄/C nano-composite has been synthesized by an emulsion drying method. During burning-out the oily emulsion precipitates in an air-limited atmosphere at 300 °C, amorphous or low crystalline carbon was generated along with releasing carbon oxide gases, and trivalent iron as a cheap starting material was immediately reduced to the divalent one at this stage as confirmed by X-ray photoelectron spectroscopy, leading to a low crystalline LiFePO₄/C composite. Heat-treatment of the low crystalline LiFePO₄/C in an Ar atmosphere resulted in a well-ordered olivine structure, as refined by Rietveld refinement of the X-ray diffraction pattern. From secondary electron microscopic and scanning transmission electron microscopic observations with the corresponding elemental mapping images of iron and phosphorous, it was found that the LiFePO₄ powders are modified by fine carbon. The in situ formation of the nano-sized carbon during crystallization of LiFePO₄ brought about two advantages: (i) an optimized particle size of LiFePO₄, and (ii) a uniform distribution of fine carbon in the product. These effects of the fine carbon on LiFePO₄/C composite led to high capacity retention upon cycling at 25 and 50 °C and high rate capability, resulting from a great enhancement of electric conductivity as high as 10⁻⁴ S cm⁻¹. That is, the obtained capacity was higher than 90 mAh (g-phosphate)⁻¹ by applying a higher current density of about 1000 mA g⁻¹ (11 C) at 50 °C.     

All-solid-state lithium battery with a three-dimensionally ordered Li1.5Al0.5Ti1.5(PO4)3 electrode

To fabricate all-solid-state Li batteries using three-dimensionally ordered macroporous Li_1.5Al_0.5Ti_1.5(PO₄)₃ (3DOM LATP) electrodes, the compatibilities of two anode materials (Li₄Mn₅O₁₂ and Li₄Ti₅O₁₂) with a LATP solid electrolyte were tested. Pure Li₄Ti₅O₁₂ with high crystallinity was not obtained because of the formation of a TiO₂ impurity phase. Li₄Mn₅O₁₂ with high crystallinity was produced without an impurity phase, suggesting that Li₄Mn₅O₁₂ is a better anode material for the LATP system. A Li₄Mn₅O₁₂/3DOM LATP composite anode was fabricated by the colloidal crystal templating method and a sol-gel process. Reversible Li insertion into the fabricated Li₄Mn₅O₁₂/3DOM LATP anode was observed, and its discharge capacity was measured to be 27 mA h g⁻¹. An all-solid-state battery composed of LiMn₂O₄/3DOM LATP cathode, Li₄Mn₅O₁₂/3DOM LATP anode, and a polymer electrolyte was fabricated and shown to operate successfully. It had a potential plateau that corresponds to the potential difference expected from the intrinsic redox potentials of LiMn₂O₄ and Li₄Mn₅O₁₂. The discharge capacity of the all-solid-state battery was 480 μA h cm⁻².     

A study of lithium insertion into MnO2 containing TiS2 additive a battery material in aqueous LiOH solution

The electrochemical behavior and surface characterization of manganese dioxide (MnO₂) containing titanium disulphide (TiS₂) as a cathode in aqueous lithium hydroxide (LiOH) electrolyte battery have been investigated. The electrode reaction of MnO₂ in this electrolyte is shown to be lithium insertion rather than the usual protonation. MnO₂ shows acceptable rechargeability as the battery cathode. The influence of TiS₂ (1, 3 and 5 wt%) additive on the performance of MnO₂ as a cathode has been determined. The products formed on reduction of the cathode material have been characterized by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), secondary ion mass spectrometry (SIMS), fourier transform infrared spectroscopy (IR) and transmission electron microscopy (TEM). It is found that the presence of TiS₂ to ≤3 wt% improves the discharge capacity of MnO₂. However, increasing the additive content above this amount causes a decrease in its discharge capacity.     

Improved electrochemical performance of La0.7Sr0.3MnO3 and carbon co-coated LiFePO4 synthesized by freeze-drying process

Carbon coated LiFePO₄ particles were first synthesized by sol-gel and freeze-drying method. These particles were then coated with La_0.7Sr_0.3MnO₃ nanolayer by a suspension mixing process. The La_0.7Sr_0.3MnO₃ and carbon co-coated LiFePO₄ particles were calcined at 400 °C for 2 h in a reducing atmosphere (5% of hydrogen in nitrogen). Nanolayer structured La_0.7Sr_0.3MnO₃ together with the amorphous carbon layer forms an integrate network arranged on the bare surface of LiFePO₄ as corroborated by high-resolution transmission electron microscopy. X-ray diffraction results proved that the co-coated composite still retained the structure of the LiFePO₄ substrate. The twin coatings can remarkably improve the electrochemical performance at high charge/discharge rates. This improvement may be attributed to the lower charge transfer resistance and higher electronic conductivity resulted from the twin nanolayer coatings compared with the carbon coated LiFePO₄.     

A novel LiTi2(PO4)3/MnO2 hybrid supercapacitor in lithium sulfate aqueous electrolyte

In this work, carbon-coated lithium-ion intercalated compound LiTi₂(PO₄)₃ and MnO₂ have been synthesized and they deliver a capacity of 90 and 60 mAh/g in 1 M Li₂SO₄ neutral aqueous electrolyte within safe potentials without O₂ and H₂ evolution, respectively. The novel hybrid supercapacitor in which MnO₂ was used as a positive electrode and carbon-coated LiTi₂(PO₄)₃ as a negative electrode was assembled and the LiTi₂(PO₄)₃/MnO₂ hybrid supercapacitor showed a sloping voltage profile from 0.7 to 1.9 V, at an average voltage near 1.3 V, and delivers a capacity of 36 mAh/g and an energy density of 47 Wh/kg based on the total weight of the active electrode materials. It exhibits a desirable profile and maintains over 80% of its initial energy density after 1000 cycles. The hybrid supercapacitor also exhibit an excellent rate capability, even at a power density of 1000 W/kg, it has a specific energy 25 Wh/kg compared with 43 Wh/kg at the power density about 200 W/kg.     

Kinetic behavior of LiFePO4/C cathode material for lithium-ion batteries

The composite cathode materials of LiFePO₄/C were synthesized by spray-drying and post-annealing method. The crystalline structure and morphology of products were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The charge-discharge kinetics of LiFePO₄/C electrode was investigated using electrochemical impedance spectroscopy (EIS). The results show that the increment of the resistance has a close relation to the appearance of the FePO₄ phase during charge-discharge course, and that the ohmic resistance, charge transfer resistance and lithium-ion diffusion coefficients of the LiFePO₄/C electrode do not change much by extended cycling tests, implying a relatively superior cyclability of the battery. The effect of cell temperature on the electrochemical reaction behaviors of LiFePO₄/C electrode was also investigated using the EIS. It is confirmed that the effect of the cell temperature on the impedance results mainly from the enhancement of the lithium-ion diffusion at elevated temperatures.     

Preparation of synthetic rutile and metal-doped LiFePO4 from ilmenite

The synthetic rutile and metal-doped LiFePO₄ are prepared from the high-titanium residue and iron-rich lixivium, which are obtained from the ilmenite by a mechanical activation and leaching process. ICP results show that the rutile contains 92.01% TiO₂, 1.59% Fe₂O₃, 0.034% MnO₂ and 0.60% (MgO + CaO), which meet the requirement of the titanium dioxide chlorination process. The results also reveal that small amounts of Al³⁺, Ca²⁺ and Ti⁴⁺ precipitate in the FePO₄·xH₂O precursor. XRD and Rietveld-refine results show that the metal-doped LiFePO₄ is single olivine-type phase and well crystallized, and Ti⁴⁺ occupy M1 site, Ca²⁺ occupy M2 site and Al³⁺ occupy both sites, which indicates the formation of cation-deficient solid solution. The sample exhibits a capacity of 123 mAh g⁻¹ at 5C rate, and retains 94.3% of the capacity after 100 cycles.     

Effect of lithium extraction on the stabilities,electrochemical properties,and bonding characteristics of LiFePO4 cathode materials: A first-principles investigation

The impact of lithium extraction on the structural stabilities, electronic structures, bonding characteristics, and electrochemical performances of LiFePO₄ compound was investigated by first-principles technique. The results demonstrated that the partition scheme of electrons not only affects the calculated atomic charges but also the magnetic properties. In FePO₄ and LiFePO₄ compounds, all Fe ions take high spin arrangements and have large magnetic moments (MMs), while the MMs of other ions are very small. The magnetisms of Li_xFePO₄ compounds are mainly originated form Fe ions. It was found that the changes in d band electrons of the transition metals do play an important role in determining the voltage of a battery (versus Li/Li⁺). Furthermore, the variations in d band electrons also provide us a method to control the density of states (DOS) and carrier concentration at the Fermi energy. Our calculations confirmed that the substitution of Fe by Co and Ni ions leads to a voltage increase by about 0.70 V and 1.23 V respectively. According to the bond populations, it can be identified that strong covalent bonds are formed between O and P ions. The P–O bonds are much stronger than Fe–O ones. The partial DOSs further revealed that the covalent bonds in Li_xFePO₄ are derived from the orbital overlaps between O_2s,2p and P_3s,3p states, and the overlap between Fe_3d and O_2p states. Such covalent bonds are of particularly importance for the excellent thermodynamic stabilities of the two-ends structures of Li_xFePO₄.     

In situ construction of carbon nano-interconnects between the LiFePO4 grains using ultra low-cost asphalt

LiFePO₄/C composite cathode materials with carbon nano-interconnect structures were synthesized by one-step solid state reaction using low-cost asphalt as both carbon source and reducing agent. Based on the thermogravimetry, differential scanning calorimetry, transmission electron microscopy and high-resolution transmission electron microscopy, a growth model was proposed to illustrate the formation of the carbon nano-interconnect between the LiFePO₄ grains. The LiFePO₄/C composite shows enhanced discharge capacity (150 mAh g⁻¹) with excellent capacity retention compared with the bare LiFePO₄ (41 mAh g⁻¹) due to the electronically conductive nanoscale networking provided by the asphalt-based carbon. The results prove that the asphalt is a perfect carbon source and reduction agent for cost-effective production of high performance LiFePO₄/C composite.     

The study of lithium ion de-insertion/insertion in LiMn2O4 and determination of kinetic parameters in aqueous Li2SO4 solution using electrochemical impedance spectroscopy

In this work, we report a basic study on the mechanism of lithium ion de-insertion/insertion process from/into LiMn₂O₄ cathode material in aqueous Li₂SO₄ solution using electrochemical impedance spectroscopy (EIS). An equivalent circuit distinguishing the kinetic parameters of lithium ion de-insertion/insertion is used to simulate the experimental impedance data. The fitting results are in good agreement with the experimental results and the parameters of the kinetic process of Li⁺ de-insertion and insertion in LiMn₂O₄ at different potentials during charge and discharge are obtained using the same circuit. The results indicate that the de-insertion/insertion behavior of lithium ions at LiMn₂O₄ cathode in Li₂SO₄ aqueous solution is similar to that reported in the organic electrolytes. The charge transfer resistance (R_ct), warburg resistance, double layer capacitance and chemical diffusion coefficient (DLi+) vary with potentials during de-insertion/insertion processes. R_ct is lowest at the CV peak potentials and the important kinetic parameter, DLi+ exhibits two distinct minima at potentials corresponding to CV peaks during de-insertion–insertion and it was found to be between 10⁻⁸ and 10⁻¹⁰ cm² s⁻¹during lithium de-insertion/insertion processes.