Preparation of synthetic rutile and metal-doped LiFePO4 from ilmenite

The synthetic rutile and metal-doped LiFePO₄ are prepared from the high-titanium residue and iron-rich lixivium, which are obtained from the ilmenite by a mechanical activation and leaching process. ICP results show that the rutile contains 92.01% TiO₂, 1.59% Fe₂O₃, 0.034% MnO₂ and 0.60% (MgO + CaO), which meet the requirement of the titanium dioxide chlorination process. The results also reveal that small amounts of Al³⁺, Ca²⁺ and Ti⁴⁺ precipitate in the FePO₄·xH₂O precursor. XRD and Rietveld-refine results show that the metal-doped LiFePO₄ is single olivine-type phase and well crystallized, and Ti⁴⁺ occupy M1 site, Ca²⁺ occupy M2 site and Al³⁺ occupy both sites, which indicates the formation of cation-deficient solid solution. The sample exhibits a capacity of 123 mAh g⁻¹ at 5C rate, and retains 94.3% of the capacity after 100 cycles.     

Improved electrochemical performance of LiFePO4 by increasing its specific surface area

Cathode material LiFePO₄ with an excellent rate capability has been successfully prepared by a simple solid state reaction method using LiCH₃COO·2H₂O, FeC₂O₄·2H₂O and (NH₄)₂HPO₄ as the starting materials. We have investigated the effects of the sintering temperature and mixing time of the starting materials on the physical properties and electrochemical performance of LiFePO₄. It was found that the rate capability of LiFePO₄ is mainly controlled by its specific surface area and it is an effective way to improve the rate capability of the sample by increasing its specific surface area. In the present study, our prepared LiFePO₄ with a high specific surface area of 24.1 m² g⁻¹ has an excellent rate capability and can deliver 115 mAh g⁻¹ of reversible capacity even at the 5 C rate. Moreover, we have prepared lithium ion batteries based on LiFePO₄ as the cathode material and MCMB as the anode material, which showed an excellent cycling performance.     

Synthesis of FePO4·xH2O for fabricating submicrometer structured LiFePO4/C by a co-precipitation method

Amorphous hydrated iron (III) phosphate has been synthesized by a coordinate precipitation method from equimolecular Fe(NO₃)₃ and (NH₄)₂HPO₄ solutions at an elevated temperature. Hydrated iron (III) phosphate samples and the corresponding LiFePO₄/C products were characterized by XRD and SEM. The electrochemical behavior was studied by cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS). The LiFePO₄/C fabricated from as-synthesized FePO₄ delivered discharge capacities of 162.5, 147.3, 133.0, 114.7, 97.2, 91.3 and 88.5 mAh g⁻¹ at rates of 0.1C, 0.2C, 0.5C, 1C, 2C, 3C and 4C with satisfactory capacity retention, respectively.     

Formation of LiNi0.5Co0.5VO4 nano-crystals by solvothermal reaction

LiNi_0.5Co_0.5VO₄ nano-crystals were solvothermally prepared using a mixture of LiOH·H₂O, Ni(NO₃)₂·6H₂O, Co(NO₃)₂·6H₂O and NH₄VO₃ in isopropanol at 150–200 °C followed by 300–600 °C calcination to form powders. TGA curves of the solvothermal products show weight losses due to evaporation and decomposition processes. The purified products seem to form at 500 °C and above. The products analyzed by XRD, selected area electron diffraction (SAED), energy dispersive X-ray (EDX) and atomic absorption spectrophotometer (AAS) correspond to LiNi_0.5Co_0.5VO₄. V–O stretching vibrations of VO₄ tetrahedrons analyzed using FTIR and Raman spectrometer are in the range of 620–900 cm⁻¹. A solvothermal reaction at 150 °C for 10 h followed by calcination at 600 °C for 6 h yields crystals with lattice parameter of 0.8252 ± 0.0008 nm. Transmission electron microscope (TEM) images clearly show that the solvothermal temperatures play a more important role in the size formation than the reaction times.     

Synthesis and characterization of high-density LiFePO4/C composites as cathode materials for lithium-ion batteries

To achieve a high-energy-density lithium electrode, high-density LiFePO₄/C composite cathode material for a lithium-ion battery was synthesized using self-produced high-density FePO₄ as a precursor, glucose as a C source, and Li₂CO₃ as a Li source, in a pipe furnace under an atmosphere of 5% H₂-95% N₂. The structure of the synthesized material was analyzed and characterized by X-ray diffraction (XRD) and scanning electron microscope (SEM). The electrochemical properties of the synthesized LiFePO₄/carbon composite were investigated by cyclic voltammetry (CV) and the charge/discharge process. The tap-density of the synthesized LiFePO₄/carbon composite powder with a carbon content of 7% reached 1.80 g m⁻³. The charge/discharge tests show that the cathode material has initial charge/discharge capacities of 190.5 and 167.0 mAh g⁻¹, respectively, with a volume capacity of 300.6 mAh cm⁻³, at a 0.1C rate. At a rate of 5C, the LiFePO₄/carbon composite shows a high discharge capacity of 98.3 mAh g⁻¹ and a volume capacity of 176.94 mAh cm⁻³.     

High power performance of nano-LiFePO4/C cathode material synthesized via lauric acid-assisted solid-state reaction

A nano-LiFePO₄/C composite has been directly synthesized from micrometer-sized Li₂CO₃, NH₄H₂PO₄, and FeC₂O₄·2H₂O by the lauric acid-assisted solid-state reaction method. The SEM and TEM observations demonstrate that the synthesized nano-LiFePO₄/C composite has well-dispersed particles with a size of about 100–200 nm and an in situ carbon layer with thickness of about 2 nm. The prepared nano-LiFePO₄/C composite has superior rate capability, delivering a discharge capacity of 141.2 mAh g⁻¹ at 5 °C, 130.9 mAh g⁻¹ at 10 C, 121.7 mAh g⁻¹ at 20 °C, and 112.4 mAh g⁻¹ at 30 °C. At −20 °C, this cathode material still exhibits good rate capability with a discharge capacity of 91.9 mAh g⁻¹ at 1 °C. The nano-LiFePO₄/C composite also shows excellent cycling ability with good capacity retention, up to 100 cycles at a high current density of 30 °C. Furthermore, the effect of lauric acid in the preparation of nano-LiFePO₄/C composite was investigated by comparing it with that of citric acid. The SEM images reveal that the morphology of the LiFePO₄/C composite transformed from the porous structure to fine particles as the molar ratio of lauric acid/citric acid increased.     

Textural and pseudocapacitive characteristics of sol-gel derived RuO2·xH2O: Hydrothermal annealing vs. annealing in air

Hydrous ruthenium dioxide (RuO₂·xH₂O) prepared in a modified sol-gel process was subjected to annealing in air and water at various temperatures for supercapacitor applications. The textural and pseudocapacitive characteristics of RuO₂·xH₂O annealed in air and water were systematically compared to show the benefits of annealing in water (denoted as hydrothermal annealing). An important concept that hydrothermal annealing effectively restricts condensation of hydroxyl groups within nanoparticles, inhibits crystal growth, and maintains high water content of RuO₂·xH₂O is demonstrated in this work. The unique textural characteristics of hydrothermally annealed RuO₂·xH₂O are attributable to the high-pressured, water-enriched surroundings which restrain coalescence of RuO₂·xH₂O nanocrystallites. The crystalline, hydrous nature of hydrothermally annealed RuO₂·xH₂O favors the utilization of active species in addition to a merit of minor dependence of specific capacitance on the scan rate of CV for pseudocapacitors. As a result, RuO₂·xH₂O with hydrothermal annealing at 225 °C for 24 h exhibits 16 wt.% water, an average particle size of about 7 nm, and specific capacitance of ca. 390 F g⁻¹.     

Polyvinylpyrrolidone-assisted synthesis of microscale C-LiFePO4 with high tap density as positive electrode materials for lithium batteries

Carbon-coated LiFePO₄ (C-LiFePO₄) with micron particle size (6 μm) and high tap density (1.6 g cm⁻³) was prepared from spherical FePO₄·2H₂O powder via the co-precipitation method. The C-LiFePO₄ powder was calcined at temperatures between 650 and 800 °C. The 6 μm C-LiFePO₄ prepared at 800 °C exhibited an excellent rate capability, delivering 150 mAh g⁻¹ on discharge at the 0.1 C-rate and 108 mAh g⁻¹ at the 5 C-rate. The volumetric capacity of the 6 μm C-LiFePO₄ corresponded to 225 mAh cm⁻³, since the large secondary particles (6 μm) C-LiFePO₄ sufficiently allowed tight packing of the particles. The 6 μm C-LiFePO₄ powder with high tap density makes an attractive positive electrode candidate for lithium-ion batteries designed for high energy density.     

Soft template synthesis of mesoporous Co3O4/RuO2·xH2O composites for electrochemical capacitors

Co₃O₄/RuO₂·xH₂O composites with various Ru content (molar content of Ru = 5%, 10%, 20%, 50%) were synthesized by one-step co-precipitation method. The precursors were prepared via adjusting pH of the mixed aqueous solutions of Co(NO₃)₂·6H₂O and RuCl₃·0.5H₂O by using Pluronic123 as a soft template. For the composite with molar ratio of Co:Ru = 1:1 annealed at 200 °C, Brunauer-Emmet-Teller (BET) results indicated that the composite showed mesoporous structure, and the specific surface area of the composite was as high as 107 m² g⁻¹. The electrochemical performances of these composites were measured in 1 M KOH electrolyte. Compared with the composite prepared without template, the composite with P123 exhibited a higher specific capacitance. When the molar content of Ru was rising, the specific capacitance of the composites increased significantly. It was also observed that the crystalline structures as well as the electrochemical activities were strongly dependent on the annealing temperature. A capacitance of 642 F/g was obtained for the composite (Co:Ru = 1:1) annealed at 150 °C. Meanwhile, the composites also exhibited good cycle stability. Besides, the morphologies and textural characteristic of the samples were also investigated by X-ray diffraction (XRD), transmission electron microscopy (TEM).     

Grass blade-like microparticle MnPO4·H2O prepared by a simple precipitation at room temperature

Grass blade-like microparticle MnPO₄·H₂O was synthesized by a simple precipitation at room temperature using a mixture of manganese sulphate monohydrate, phosphoric acid and water at pH = 7. The thermogravimetric study indicates that the synthesized compound is stable below 500 °C and its final decomposed product is Mn₂P₂O₇. The pure monoclinic phases of the synthesized MnPO₄·H₂O and its final decomposed product Mn₂P₂O₇ are verified by XRD data. FTIR spectra indicate the presences of the PO₄³⁻ ion and water molecules in the MnPO₄·H₂O structure and the P₂O₇⁴⁻ ion in the Mn₂P₂O₇ structure. The thermal stability, crystallite size, and grass blade-like microparticle of MnPO₄·H₂O in this work are different from previous reports, which may be caused by the starting reagents and reaction condition for the precipitation.     

Synthesis of LiFePO4/C by solid-liquid reaction milling method

LiFePO₄/C was synthesized by the method of solid-liquid reaction milling, using FeCl₃·6H₂O, Li₂CO₃ and (NH₄)₂HPO₄ and glucose, which was used as reductant (carbon source). The samples were characterized by X-ray diffraction (XRD), scanning electron microscope (SEM), TG-DTA analysis, infrared absorption carbon-sulfur analysis and electrochemical performance test. The sample synthesized at 680 °C for 8 h showed, at initial discharge, a capacity of 155.8, 153.2, 148.5, 132.7 mAh g^− 1 at 0.2 °C, 0.5 °C, 1 °C and 3 °C rate respectively. The sample also showed an excellent capacity retention as there was no significant capacity fade after 10 cycles.     

Synthesis of LiFePO4/carbon composite from nano-FePO4 by a novel stearic acid assisted rheological phase method

LiFePO₄/carbon composite was synthesized at 600 °C for 4 h in an Ar atmosphere by a stearic acid assisted rheological phase method using amorphous nano-FePO₄ as the iron source. XRD, SEM and TEM observations show that the LiFePO₄/carbon composite has good crystallinity, ultrafine and well-dispersed particles of 60–150 nm size and in situ carbon coated on the surface of LiFePO₄ crystallites. The synthesized LiFePO₄/carbon composite shows a high discharge capacity of 160 mAh g⁻¹ and 155 mAh g⁻¹ at rates of 0.5 C and 1 C, respectively. Even at a high current density of 30 C, the material still presents a discharge capacity of 93 mAh g⁻¹ and exhibits an excellent cycling performance.     

Structure optimization and the structural factors for the discharge rate performance of LiFePO4/C cathode materials

Carbon coating and iron phosphides of high electron conductivity were introduced into the LiFePO₄ materials which were derived via a sol-gel method in order to improve the high discharge rate performance. The start constituents were FeC₂O₄·2H₂O, LiOH·H₂O, NH₄H₂PO₄ and ethylene glycol. Effects of the calcination temperature and the ethylene glycol on the structure and the electrochemical performance of the LiFePO₄ materials were investigated. Structure analyses showed that the addition of ethylene glycol caused an obvious decrease in the particle size of LiFePO₄. Calcination temperature and ethylene glycol jointly affected the formation of iron phosphides. Combining the electrochemical testing, it was found that, at low discharge rate, small particle size and high content of LiFePO₄ were much important for the capacity rather than the iron phosphides, and relative high content of Fe₂P (e.g. 8 wt.%) even worsened the capacity. However, with the increase of the discharge rate, the high electron conductive iron phosphides turned to play important role on the capacity. Fe₂P effectively increased both the reaction and diffusion kinetics and hence enhanced the utilization efficiency of the LiFePO₄ at high discharge rate. Combining relative small particle size, even 2 wt.% of iron phosphides could improve the high rate performance of LiFePO₄/C significantly.     

Synthesis and electrochemical performance of LiNi0.5Mn1.5O4 spinel compound

Spinel compound LiNi_0.5Mn_1.5O₄ was synthesized by a chemical wet method. Mn(NO₃)₂, Ni(NO₃)₂·6H₂O, NH₄HCO₃ and LiOH·H₂O were used as the starting materials. At first, Mn(NO₃)₂ and Ni(NO₃)₂·6H₂O reacted with NH₄HCO₃ to produce a precursor, then the precursor reacted with LiOH·H₂O to synthesize product LiNi_0.5Mn_1.5O₄. The product showed a single spinel phase under appropriate calcination conditions, and exhibited a high voltage plateau at about 4.6-4.8 V in the charge/discharge process. The LiNi_0.5Mn_1.5O₄ had a discharge specific capacity of 118 mAh/g at about 4.6 V and 126 mAh/g in total in the first cycle at a discharge current density of 2 mA/cm². After 50 cycles, the total discharge capacity was above 118 mAh/g.     

Enhanced cycling stability of LiMn2O4 cathode by amorphous FePO4 coating

The cycling performance of LiMn₂O₄ at room and elevated temperatures is improved by FePO₄ modification through chemical deposition method. The pristine and FePO₄-coated LiMn₂O₄ materials are characterized by X-ray diffraction, Raman spectroscopy, scanning electron microscopy and transmission electron microscopy. Their cycling performances are thoroughly investigated and compared. The 3 wt.% FePO₄-coated LiMn₂O₄ exhibits capacity losses of only 32% and 34% at room temperature and 55 °C, respectively, after 80 cycles, much better than those of the pristine material, 55% and 72%. The cyclic voltammograms at 55 °C reveal that the improvement in the cycling performance of FePO₄-coated LiMn₂O₄ electrodes can be attributed to the stabilization of spinel structures. The separation of FePO₄ between active materials and electrolyte and its interaction with SEI (solid electrolyte interphase) film are believed to account for the improved performances.     

Low-temperature synthesis of Bi2Fe4O9 nanoparticles via a hydrothermal method

Bi₂Fe₄O₉ (BFO) nanoparticles were successfully synthesized by a hydrothermal method at a temperature as low as 100 °C. The as-prepared powders, characterized by X-ray diffraction (XRD), energy dispersive spectroscopy (EDS), transmission electron microscope (TEM) and physical property measurement system (PPMS), exhibited a pure BFO phase about 100 nm size with uniform sheet-like shape and exhibited an AF order at room temperature. It was found that high alkali concentration and alkali ion Na⁺ played a key role in the formation of BFO nanoparticles at a low temperature of 100 °C.     

Properties of Li-graphite and LiFePO4 electrodes in LiPF6–sulfolane electrolyte

Sulfolane (also referred to as tetramethylene sulfone, TMS) containing LiPF₆ and vinylene carbonate (VC) was tested as a non-flammable electrolyte for a graphite |LiFePO₄ lithium-ion battery. Charging/discharging capacity of the LiFePO₄ electrode was ca. 150 mAh g⁻¹ (VC content 5 wt%). The capacity of the graphite electrode after 10 cycles establishes at the level of ca. 350 mAh g⁻¹ (C/10 rate). In the case of the full graphite |1 M LiPF₆ + TMS + VC 10 wt% |LiFePO₄ cell, both charging and discharging capacity (referred to cathode mass) stabilized at a value of ca. 120 mAh g⁻¹. Exchange current density for Li⁺ reduction on metallic lithium, estimated from electrochemical impedance spectroscopy (EIS) experiments, was j_o(Li/Li⁺) = 8.15 × 10⁻⁴ A cm⁻². Moreover, EIS suggests formation of the solid electrolyte interface (SEI) on lithium, lithiated graphite and LiFePO₄ electrodes, protecting them from further corrosion in contact with the liquid electrolyte. Scanning electron microscopy (SEM) images of pristine electrodes and those taken after electrochemical cycling showed changes which may be interpreted as a result of SEI formation. No graphite exfoliation was observed. The main decomposition peak of the LiPF₆ + TMS + VC electrolyte (TG/DTA experiment) was present at ca. 275 °C. The LiFePO₄(solid) + 1 M LiPF₆ + TMS + 10 wt% VC system shows a flash point of ca. 150 °C. This was much higher in comparison to that characteristic of a classical LiFePO₄ (solid) + 1 M LiPF₆ + 50 wt% EC + 50 wt% DMC system (T_f ≈ 37 °C).     

Preparation and electrochemical properties of a LiFePO4/C composite cathode material by a polymer-pyrolysis–reduction method

A LiFePO₄/C composite was successfully prepared by a polymer-pyrolysis–reduction method, using FePO₄·2H₂O and lithium polyacrylate (PAALi) as raw materials. The structure of the LiFePO₄/C composites was investigated by X-ray diffraction (XRD). The micromorphology of the precursor and LiFePO₄/C powders was observed using scanning electron microscopy (SEM), and the in situ coating of carbon on the particles was observed by transmission electron microscopy (TEM). Furthermore, the electrochemical properties were evaluated by cyclic voltammograms (CVs), electrochemical impedance spectra (EIS) and constant current charge/discharge cycling tests. The results showed that the sample synthesized at 700 °C had the best electrochemical performance, exhibiting initial discharge capacities of 157, 139 and 109 mAh g⁻¹ at rates of 0.1, 1 and 5 C, respectively. Moreover, the sample presented excellent capacity retention as there was no significant capacity fade after 50 cycles.     

Synthesis of highly crystalline spinel LiMn2O4 by a soft chemical route and its electrochemical performance

Highly crystalline spinel LiMn₂O₄ was successfully synthesized by annealing lithiated MnO₂ at a relative low temperature of 600 °C, in which the lithiated MnO₂ was prepared by chemical lithiation of the electrolytic manganese dioxide (EMD) and LiI. The LiI/MnO₂ ratio and the annealing temperature were optimized to obtain the pure phase LiMn₂O₄. With the LiI/MnO₂ molar ratio of 0.75, and annealing temperature of 600 °C, the resulting compounds showed a high initial discharge capacity of 127 mAh g⁻¹ at a current rate of 40 mAh g⁻¹. Moreover, it exhibited excellent cycling and high rate capability, maintaining 90% of its initial capacity after 100 charge-discharge cycles, at a discharge rate of 5 C, it kept more than 85% of the reversible capacity compared with that of 0.1 C.     

Chemical lithiation route to size-controllable LiFePO4/C nanocomposite

Chemical lithiation of amorphous FePO₄ with LiI in acetonitrile is performed to form amorphous LiFePO₄. The amorphous FePO₄·2H₂O precursor is synthesized by co-precipitation method from equimolar aqueous solutions of FeSO₄·7H₂O and NH₄H₂PO₄, using H₂O₂ (hydrogen peroxide) as the oxidizing agent. The nanocrystalline LiFePO₄/C is obtained by annealing the amorphous LiFePO₄ and in situ carbon coating with sucrose in a reducing atmosphere. The particle size of FePO₄·2H₂O precursor decreases with increasing reaction temperature. The final LiFePO₄/C products completely maintain the shape and size of the precursor even after annealing at 700 °C for 2 h. The excellent electrochemical properties of these nanocrystalline LiFePO₄/C composites suggest that to decrease the particle size of LiFePO₄ is very effective in enhancing the rate capability and cycle performance. The specific discharge capacities of LiFePO₄/C obtained from the FePO₄·2H₂O precursor synthesized at 75 °C are 151.8 and 133.5 mAh g^?1 at 0.1 and 1 C rates, with a low capacity fading of about 0.075 % per cycle over 50 cycles at 0.5 C rate.