Wet-Style Superhydrophobic Antifogging Coatings for Optical Sensors

Transparent substrates are widely used for optical applications from lenses for personal and sports eyewear to transparent displays and sensors. While these substrates require excellent optical properties, they often suffer from a variety of environmental challenges such as excessive fogging and surface contamination. In this work, it is demonstrated that a wet-style superhydrophobic coating, which simultaneously exhibits antifogging, antireflective, and self-cleaning properties, can be prepared by pattern transferring low-surface-energy microstructures onto a heterostructured nanoscale thin film comprising polymers and silica nanoparticles. The polymer–silica nanocomposite base layer serves as a hydrophilic reservoir, guiding the water molecules to preferentially condense into this underlying region and suppress reflection, while the low-surface-energy microstructure enables contaminants adsorbed on the surface to be easily removed by rinsing with water.     

Highly Stretchable Superhydrophobic Composite Coating Based on Self‐Adaptive Deformation of Hierarchical Structures

With the rapid development of stretchable electronics, functional textiles, and flexible sensors, water‐proof protection materials are required to be built on various highly flexible substrates. However, maintaining the antiwetting of superhydrophobic surface under stretching is still a big challenge since the hierarchical structures at hybridized micro‐nanoscales are easily damaged following large deformation of the substrates. This study reports a highly stretchable and mechanically stable superhydrophobic surface prepared by a facile spray coating of carbon black/polybutadiene elastomeric composite on a rubber substrate followed by thermal curing. The resulting composite coating can maintain its superhydrophobic property (water contact angle ≈170° and sliding angle <4°) at an extremely large stretching strain of up to 1000% and can withstand 1000 stretching–releasing cycles without losing its superhydrophobic property. Furthermore, the experimental observation and modeling analysis reveal that the stable superhydrophobic properties of the composite coating are attributed to the unique self‐adaptive deformation ability of 3D hierarchical roughness of the composite coating, which delays the Cassie–Wenzel transition of surface wetting. In addition, it is first observed that the damaged coating can automatically recover its superhydrophobicity via a simple stretching treatment without incorporating additional hydrophobic materials.     

Bioinspired Stimuli‐Responsive and Antifreeze‐Secreting Anti‐Icing Coatings

The detrimental impacts of icing on transportation and power industries are well‐known. Inspired by natural systems that secrete a functional liquid in response to stimuli, this work introduces an anti‐icing coating that responds to surface icing by releasing antifreeze liquid. It consists of an outer porous superhydrophobic epidermis and a wick‐like underlying dermis that is infused with antifreeze liquid. The functionality of the new coating is validated through condensation frosting, simulated freezing fog, and freezing rain experiments. In the tested conditions, the introduced anti‐icing skin delays onset of frost, rime, and glaze accumulation at least ten times longer than anti‐icing superhydrophobic and lubricant impregnated surfaces. Furthermore, the coating delays onset of glaze formation ten times longer than surfaces flooded with a thin film of antifreeze. In each of the icing scenarios, the fundamental mechanisms responsible for antifreeze release and their relation to required antifreeze replenishment rates are described.     

Structuring of Functional Spider Silk Wires,Coatings, and Sheets by Self‐Assembly on Superhydrophobic Pillar Surfaces

Spider silk has recently become a material of high interest for a large number of biomedical applications. Previous work on structuring of silk has resulted in particles (0D), fibers (1D), films (2D), and foams, gels, capsules, or microspheres (3D). However, the manufacturing process of these structures is complex and involves posttreatment of chemicals unsuitable for biological applications. In this work, the self‐assembly of recombinant spider silk on micropatterned superhydrophobic surfaces is studied. For the first time, structuring of recombinant spider silk is achieved using superhydrophobic surfaces under conditions that retain the bioactivity of the functionalized silk. By tuning the superhydrophobic surface geometry and the silk solution handling parameters, this approach allows controlled generation of silk coatings, nanowires, and sheets. The underlying mechanisms and governing parameters are discussed. It is believed that the results of this work pave the way for fabrication of silk formations for applications including vehicles for drug delivery, optical sensing, antimicrobial coatings, and cell culture scaffolds.     

Ultrafiltration Membranes with Structure‐Optimized Graphene‐Oxide Coatings for Antifouling Oil/Water Separation

Fouling of ultrafiltration (UF) membranes in oil/water separation is a long‐standing issue and a major economic barrier to their use in a broad range of applications. Currently reported membranes typically show severe fouling, resulting from the strong oil adhesion on the membrane surface and/or oil penetration inside the membranes. This greatly degrades their performance and shortens service lifetime. Here, the use of graphene oxide (GO) as a novel coating material for the fabrication of fully recoverable, UF membranes with desired hierarchical surface roughness is accomplished by a facile vacuum filtration method for antifouling oil/water separation. The combination of ultrathin, “water‐locking” GO coatings with the optimized hierarchical surface roughness, provided by the inherent roughness of the porous supports and the corrugation of the GO coatings, minimizes underwater oil adhesion on the membrane surface. Cyclic membrane performance evaluation tests revealed approximately 100% membrane recovery by facile surface water flushing, establishing their excellent easy‐to‐recover capability. The novel GO functional coatings with optimized hierarchical structures may have broad applications in oil‐polluted environments.     

Superhydrophobic Coatings on Cellulose‐Based Materials: Fabrication,Properties, and Applications

Wettability of a solid surface by a liquid plays an important role in several phenomena and applications, for example in adhesion, printing, and self‐cleaning. In particular, wetting of rough surfaces has attracted great scientific interest in recent decades. Superhydrophobic surfaces, which possess extraordinary water repelling properties due to their low surface energy and specific nanometer‐ and micrometer‐scale roughness, are of particular interest due to the great variety of potential applications ranging from self‐cleaning surfaces to microfluidic devices. In recent years, the potential of superhydrophobic cellulose‐based materials in the function of smart devices and functional clothing has been recognized, and in the past few years cellulose‐based materials have established themselves among the most frequently used substrates for superhydrophobic coatings. In this Review, over 40 different approaches to fabricate superhydrophobic coatings on cellulose‐based materials are discussed in detail. In addition to the anti‐wetting properties of the coatings, particular attention is paid to coating durability and other incorporated functionalities such as gas permeability, transparency, UV‐shielding, photoactivity, and self‐healing properties. Potential applications for the superhydrophobic cellulose‐based materials range from water‐ and stain‐repellent, self‐cleaning and breathable clothing to cheap and disposable lab‐on‐a‐chip devices made from renewable sources with reduced material consumption.