共查询到19条相似文献,搜索用时 78 毫秒
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建立切削过程中的微织构刀具连续磨损有限元模型一直是难点。为分析微织构刀具连续磨损问题,基于能量损失法,在有限元分析软件中建立了硬质合金刀具微切削Ti6Al4V钛合金材料过程中的微织构刀具连续磨损模型,并在刀具前刀面不同位置分别设计单个和多个微织构模型,分析微织构对刀具前刀面月牙洼磨损和后刀面磨损的影响。有限元分析结果表明,前刀面的微织构数量和位置对刀具的磨损程度有严重影响;刀具表面温度是影响月牙洼磨损深度的关键因素;而月牙洼磨损中心到切削刃刀尖的磨损与刀具的Mises应力有直接关系;影响刀具的后刀面磨损主要因素是刀具压力。 相似文献
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基于车铣技术的刀具磨损和破损分析 总被引:6,自引:1,他引:6
在车铣加工中心上,分别采用硬质合金和TiN涂层硬质合金刀片,对铝合金和不锈钢工件进行了车铣加工的刀具磨损试验,研究分析了车铣刀具的磨损和破损特征。研究表明,车铣铝合金的刀具磨损机理主要以刀具表层材料的黏结磨损为主,而车铣不锈钢的刀具磨损机理主要以刀具表层材料的疲劳-剥落磨损为主。车铣不锈钢时,刀具的损坏形式常常以微崩刃、前刀面的剥落和碎断等破损形态为主。 相似文献
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对PCD刀具刃口磨损的形式进行了分析,确定PCD刀具在加工铝合金中磨损的主要形式为聚晶层破损,针对聚晶层破损这一磨损的方式,提出了应对策略。 相似文献
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Yong Huang Y. Kevin Chou Steven Y. Liang 《The International Journal of Advanced Manufacturing Technology》2007,35(5-6):443-453
Direct machining steel parts at a hardened state, known as hard turning, offers a number of potential benefits over traditional
grinding in some applications. In addition, hard turning has several unique process characteristics, e.g., segmented chip
formation and microstructural alterations at the machined surfaces, fundamentally different from conventional turning. Hard
turning is, therefore, of a great interest to both the manufacturing industry and research community. Development of superhard
materials such as polycrystalline cubic boron nitride (known as CBN) has been a key to enabling hard turning technology. A
significant pool of CBN tool wear studies has been surveyed, in an attempt to achieve better processing and tooling applications,
and discussed from the tool wear pattern and mechanism perspectives. Although various tool wear mechanisms, or a combination
of several, coexist and dominate in CBN turning of hardened steels, it has been suggested that abrasion, adhesion (possibly
complicated by tribochemical interactions), and diffusion may primarily govern the CBN tool wear in hard turning. Further,
wear rate modeling including one approach developed in a recent study, on both crater and flank wear, is discussed as well.
In conclusion, a summary of the CBN tool wear survey and the future work are outlined. 相似文献
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在微制造领域,微铣削因具有加工材料的多样性和能实现三维曲面加工的独特优势而受到越来越多学者的关注,但是微铣刀的快速磨损严重影响了微铣削技术的应用.研究表明微铣刀的磨损主要发生在刀尖部位,刀具磨损呈现显著的尺度效应.分析了微铣刀的磨损机理、刀具磨损的影响因素和改善措施以及刀具磨损状态的监控,并指出了今后研究值得注意的发展方向. 相似文献
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Study of wear in complex micro-mechanical components is often accomplished experimentally using a pin-on-disc and twin-disc tribometer. The present paper proposes an approach that involves a computationally efficient incremental implementation of Archard's wear model on the global scale for modeling sliding and slipping wear in such experiments. It will be shown that this fast simplistic numerical tool can be used to identify the wear coefficient from pin-on-disc experimental data and also predict the wear depths within a limited range of parameter variation. Furthermore, it will also be used to study the effect of introducing friction coefficient into the wear model and also to model water lubricated experiments. A similar tool is presented to model wear due to a defined slip in a twin-disc tribometer. The resulting wear depths from this tool is verified using experimental data and two different finite element based numerical tools namely, the Wear-Processor, which is a FE post-processor, and a user-defined subroutine UMESHMOTION in the commercial FE package ABAQUS. It will be shown that the latter two tools have the potential for use in predicting wear and the effective life span of any general tribosystem using the identified wear coefficient from relevant tribometry data. 相似文献
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X. Li S. Dong P.K. Venuvinod 《The International Journal of Advanced Manufacturing Technology》2000,16(5):303-307
In automated manufacturing systems such as flexible manufacturing systems (FMSs), one of the most important issues is the
detection of tool wear during the cutting process. This paper presents a hybrid learning method to map the relationship between
the features of cutting vibration and the tool wear condition. The experimental results show that it can be used effectively
to monitor the tool wear in drilling. First, a neural network model with fuzzy logic (FNN), responding to learning algorithms,
is presented. It has many advantageous features, compared to a backpropagation neural network, such as less computation. Secondly,
the experimental results show that the frequency distribution of vibration changes as the tool wears, so the r.m.s. of the
different frequency bands measured indicates the tool wear condition. Finally, FNN is used to describe the relationship between
the characteristics of vibration and the tool wear condition. The experimental results demonstrate the feasibility of using
vibration signals to monitor the drill wear condition. 相似文献
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Tool wear and machining performance of hardened AISI M2 steel in hard turning has been studied. Ceramic tools were used in the cutting tests without coolants, and the workpiece was heat treated to increase its hardness up to Re 60. Cutting forces, temperature, and tool wear were measured in the experiments and the effects of cutting conditions on these were investigated. Important aspects from the research are summarized as follows: 1. Flank wear was the dominant wear mode on the ceramic tool insert in hard turning. In contrast, crater wear was very small due to the ceramics high resistance against chemical reactions at high temperature. A notch was unlikely to be formed in the tool. 2. The initial flank wear rate mainly depends on the feed rate. High feed rates cause a high initial flank wear rate. 3. Depth of cut was the most important cutting parameter to affect cutting force variation, and the cutting force increased due to tool wear. 相似文献
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在车铣复合加工中心上,进行了车铣加工高强度钢工件材料的刀具磨损强度实验,分析了车铣切削用量对刀具磨损强度的影响.研究表明,在影响车铣刀具磨损的切削用量中,切削速度对车铣刀具的磨损强度影响最大.并以车铣刀具的磨损实验为基础,以切削速度为变量,建立了车铣高强度钢的刀具磨损强度分析模型. 相似文献
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以实验方法研究了高速钢立铣刀后刀面磨损和铣削力之间的关系,建立了表征后刀面磨损和铣削力之间关系的数学模型,并提出了基于切削力的铣刀磨损监测算法。 相似文献
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